Bosch HERCULES E-Imperial I-F8 User manual

TRANSLATION OF THE ORIGINAL OPERATING INSTRUCTIONS
IMPORTANT
READ CAREFULLY BEFORE USE
KEEP SAFE TO CONSULT AT A LATER DATE
Forward
Pedelecs
E-Imperial I-F8, E-Imperial I-R8, E-Imperial I-10, E-Imperial 180 S R8, E-Imperial 180 S F8, E-Imperial 180 S 9,
E-Joy F7, E-Joy R7, Futura Comp I-10, Futura Pro I-F14, Futura Pro I-F360, Futura Pro I-11, Futura Sport I-F8,
Futura Sport I-8, Futura Sport I-9, Futura Fold I-F8, Futura Fold I-R8, Montfoort F7, Montfoort Del I-F8,
Montfoort Plus F8, Rob Cargo R7, Rob Cross Sport 12.1, Rob Cross Sport 12.1 Str, Rob Fold F8, Rob Fold R8,
Rob Fold 10, Rob Fold I-F8, Rob Fold I-R8, Rob Fold Carbon, Robert/a Pro I-R8, Robert/a Deluxe I-F8,
Robert/a Deluxe I-R8, Robert/a I-F8 Belt, Robert/a I-R8 Belt, Robert/a R7 A+, Viverty E R7
20-P-0001, 20-P-0002, 20-P-0003, 20-P-0004, 20-P-0005, 20-P-0006, 20-P-0007, 20-P-0008, 20-P-0009, 20-P-0010, 20-P-0011, 20-P-0012, 20-P-0013, 20-Q-0001,
20-Q-0003, 20-Q-0004, 20-Q-0006, 20-Q-0007, 20-Q-0009, 20-Q-0010, 20-Q-0011, 20-Q-0012, 20-Q-0013, 20-Q-0014, 20-Q-0015, 20-Q-0016, 20-Q-0017, 20-Q-0018,
20-Q-0018, 20-Q-0019, 20-Q-0020, 20-Q-0021, 20-Q-0040, 20-Q-0041, 20-Q-0043, 20-Q-0044, 20-Q-0045, 20-Q-0046, 20-Q-0047, 20-Q-0048, 20-Q-0049, 20-Q-0050,
20-Q-0051, 20-Q-0052, 20-Q-0054, 20-Q-0057, 0-Q-0058, 20-Q-0059, 20-Q-0060, 20-Q-0063, 20-Q-0064, 20-Q-0066, 20-Q-0068, 20-Q-0069, 20-Q-0080, 20-Q-0081,
20-Q-0082, 20-Q-0090, 20-X-0001, 20-Y-0002, 20-Y-0003, 0-Y-0007, 20-Y-0008, 20-Y-0009, 20-Y-0010, 20-Y-0011
MY20H02-12 • 1.0 • 12. June 2019
TURBO
SPORT
TOUR
ECO
OFF
MPH
KM/H
Reichweite
AMM
PMWH
MIN
MPH
KM /H
RESET
TURBO
SPOR T
S
TOUR
ECO
OFF
MPH
KM/H
Reichweite
AMM
P MWH
MIN
MPH
KM
/H

MY20H02-12_1.0_12.06.2019 2
Contents
Contents
1 About these operating instructions 6
1.1 Manufacturer 6
1.2 Type number and model 6
1.3 Identifying the operating instructions 7
1.4 Laws, standards and directives 7
1.5 Subject to change 7
1.6 Language 7
1.7 For your safety 7
1.7.1 Instruction, training and customer service 8
1.7.2 Basic safety instructions 8
1.7.3 Warnings 8
1.7.4 Safety markings 8
1.8 For your information 8
1.8.1 Instructions for actions 8
1.8.2 Language conventions 8
1.9 Nameplate 9
1.9.1 Information on the nameplate 10
2 Safety 11
2.1 General warnings 11
2.2 Toxic substances 12
2.3 Requirements for the rider 13
2.4 Protection for vulnerable groups 13
2.5 Data privacy 13
2.6 Personal protective equipment 13
2.7 Safety markings and safety instructions 13
2.8 Emergency 14
2.8.1 What to do in an emergency 14
2.8.2 First aid treatment 14
2.8.3 Fighting fire 14
2.8.4 Leaking fluids 15
2.8.4.1 Brake fluid 15
2.8.4.2 Oils and lubricants from the fork 15
2.8.4.3 Oils and lubricants from the rear frame
damper 15
3Overview 16
3.1 Description 17
3.1.1 Wheel and suspension 17
3.1.1.1 Valve 17
3.1.2 Suspension 17
3.1.2.1 Steel suspension fork structure 18
3.1.2.2 Air suspension fork structure 18
3.1.2.3 Structure of the FOX rear frame
damper 19
3.1.2.4 Structure of the Suntour rear frame
damper 19
3.1.3 Brake system 19
3.1.3.1 Rim brake 19
3.1.3.2 Disc brake 20
3.1.3.3 Back-pedal brake 20
3.1.3.4 ABS 21
3.1.4 Electric drive system 22
3.1.5 Rechargeable battery 22
3.1.5.1 Pannier rack battery 23
3.1.5.2 Integrated battery 24
3.1.6 Display 24
3.1.6.1 USB port 25
3.1.7 Riding light 25
3.1.8 Charger 25
3.2 Proper use 26
3.3 Improper use 27
3.4 Technical data 28
3.4.1 Pedelec 28
3.4.2 ActiveLine motor 28
3.4.3 ActiveLine Plus motor 28
3.4.4 Performance Line Cruise motor 28
3.4.5 Performance Line Speed motor 28
3.4.6 Performance Line CX motor 28
3.4.7 Pedelec lighting 29
3.4.8 PowerPack 300 battery 29
3.4.9 PowerPack 400 battery 29
3.4.10 PowerPack 500 battery 29
3.4.11 PowerTube battery 29
3.4.12 Intuvia display 29
3.4.13 USB port 29
3.4.14 BOSCH Pedelec ABS BAS100 30
3.4.15 Emissions 30
3.4.16 Tightening torque 30
3.5 Environmental requirements 31
3.6 Description of controls and screens 33
3.6.1 Handlebars 33
3.6.2 Battery level indicator 33
3.6.3 Control panel 33
3.6.4 On-screen indicators 33
3.6.4.1 Riding light symbol 33
3.6.4.2 Level of assistance 34
3.6.4.3 Motor power used 34
3.6.4.4 Battery level indicator 34
3.6.4.5 Gear recommendation 35
3.6.4.6 Tachometer screen 35
3.6.4.7 Function display 35
3.6.5 System message 37
3.6.6 ABS indicator lamp 37
4 Transportation and storing 38
4.1 Physical transport characteristics 38
4.1.1 Dimensions during transportation 38
4.1.2 Transport weight 38
4.1.3 Designated handles/lifting points 38
4.2 Transportation 38
4.2.1 Transporting the battery 39
4.2.2 Shipping the battery 39
4.2.3 Using the brake transport securing
system 39

MY20H02-12_1.0_12.06.2019 3
Contents
4.3 Storing 39
4.3.1 Break in operation 40
4.3.1.1 Preparing a break in operation 40
4.3.1.2 Taking out of operation 40
5 Assembly 41
5.1 Required tools 41
5.2 Unpacking 41
5.2.1 Scope of delivery 41
5.3 Commissioning 42
5.3.1 Checking the battery 42
5.3.2 Mounting the wheel in the Suntour fork 42
5.3.2.1 Mounting the wheel with screw-on axle
(15 mm) 42
5.3.2.2 Mounting the wheel with screw-on axle
(20 mm) 43
5.3.2.3 Mounting the wheel with a quick release
axle 44
5.3.3 Mounting the wheel with a quick release 45
5.3.4 Mounting the wheel in the FOX fork 46
5.3.4.1 Wheel with quick release (15 mm) 46
5.3.4.2 Adjusting the FOX quick release 47
5.3.4.3 Mounting the wheel with Kabolt axles 47
5.3.4.4 Checking the stem and handlebars 47
5.3.5 Pedelec sale 48
6Operation 49
6.1 Risks and hazards 49
6.1.1 Tips for a greater range 50
6.1.2 Personal protective equipment 50
6.2 Error messages 51
6.2.1 Error message display 51
6.2.2 Battery error message 53
6.3 Before the first ride 54
6.3.1 Adjusting the saddle 54
6.3.1.1 Adjusting the saddle tilt 54
6.3.2 Determining the seat height 54
6.3.2.1 Adjusting the seat height with quick
release 54
6.3.2.2 Height-adjustable seat post 55
6.3.2.3 Adjusting the seat position 55
6.3.3 Adjusting the handlebars 56
6.3.3.1 Adjusting the stem 56
6.3.3.2 Adjusting the height of the handlebars 56
6.3.3.3 Turning the handlebars to the side 57
6.3.3.4 Checking the clamping force in quick
releases 57
6.3.3.5 Adjusting the quick release clamping
force 57
6.3.4 Adjusting the brake lever 57
6.3.4.1 Adjusting the pressure point on a
Magura brake lever 57
6.3.4.2 Adjusting the grip distance 58
6.3.4.3 Adjusting the grip distance on a
Magura brake lever 58
6.3.5 Adjusting the suspension of the
Suntour fork 59
6.3.5.1 Adjusting the negative deflection 59
6.3.5.2 Adjusting the air suspension fork
negative deflection 59
6.3.5.3 Adjusting the steel suspension fork
negative deflection 60
6.3.5.4 Adjusting the rebound 61
6.3.6 Adjusting the suspension of the
FOX fork 61
6.3.6.1 Adjusting the negative deflection 61
6.3.6.2 Adjusting the rebound 62
6.3.7 Setting the Suntour rear frame damper 63
6.3.7.1 Adjusting the negative deflection 63
6.3.7.2 Adjusting the rebound 63
6.3.7.3 Setting the compression 64
6.3.8 Setting the FOX rear frame damper 64
6.3.8.1 Adjusting the negative deflection 64
6.3.8.2 Adjusting the rebound 65
6.3.9 Retracting the brake linings 65
6.4 Accessories 66
6.4.1 Child seat 66
6.4.2 Bicycle trailers 67
6.4.3 Pannier rack 67
6.5 Before each ride 68
6.6 Check list before each ride 68
6.7 Folding 69
6.7.1 Folding the folding bicycle 69
6.7.1.1 Folding the pedal 69
6.7.1.2 Folding the stem 1, Folding 69
6.7.1.3 Folding the stem 2, Folding 69
6.7.1.4 Pushing in the seat post 70
6.7.1.5 Folding the frame 70
6.7.2 Preparing the bicycle so that it is
ready to ride again 70
6.7.2.1 Folding out the frame 70
6.8 Using the kickstand 71
6.8.1 Raising the kickstand 71
6.8.1.1 Parking the pedelec 71
6.9 Using the pannier rack 71
6.10 Rechargeable battery 72
6.10.1 Frame battery 73
6.10.1.1 Removing the frame battery 73
6.10.1.2 Inserting the frame battery 73
6.10.2 Pannier rack battery 73
6.10.2.1 Removing the pannier rack battery 73
6.10.2.2 Inserting the pannier rack battery 73
6.10.3 Integrated battery 73
6.10.3.1 Removing the integrated battery 73
6.10.3.2 Inserting the integrated battery 74
6.10.4 Charging 74

MY20H02-12_1.0_12.06.2019 4
Contents
6.10.5 Dual charging 75
6.10.5.1 Charging process when two batteries
are used 75
6.10.5.2 Charging process when one battery is
used 76
6.10.6 Waking the battery 76
6.11 Electric drive system 77
6.11.1 Switching on the electric drive system 77
6.11.2 Switching off the drive system 77
6.12 Control panel with display 78
6.12.1 Removing and attaching the display 78
6.12.1.1 Removing the display 78
6.12.1.2 Attaching the display 78
6.12.2 Securing display against removal 78
6.12.3 Charging the internal display battery 78
6.12.3.1 Charging on the pedelec 78
6.12.3.2 Charging using the USB port 78
6.12.4 Using the USB port 79
6.12.5 Switching on the display 79
6.12.6 Switching off the display 79
6.12.7 Using the push assist system 79
6.12.8 Using the riding light 79
6.12.9 Selecting the level of assistance 80
6.12.10 Journey information 80
6.12.10.1Changing the displayed journey
information 80
6.12.10.2Resetting the journey information 80
6.12.11 Changing the system settings 80
6.13 Brake 81
6.13.1 Using the brake lever 82
6.13.2 Using the back-pedal brake 83
6.13.3 Using ABS 83
6.13.3.1 While riding 84
6.14 Suspension and damping 84
6.14.1 Adjusting the compression of the
Fox fork 84
6.14.2 Adjusting the compression of the
Fox damper 85
6.14.3 Adjusting the compression of the
Suntour fork 85
6.14.4 Adjusting the compression of a
Suntour damper 86
6.14.5 Adjusting the rebound in a Rock
Shox damper 86
6.14.6 Adjusting the compression in a
Rock Shox damper 87
6.15 Gear shift 87
6.15.1 Using the derailleur gears 87
6.15.2 Using a hub gear 88
6.15.3 Use eShift 88
6.15.3.1 eShift with Shimano DI2 automatic
hub gears 88
6.15.3.2 eShift with manual Shimano DI2 hub
gears 89
6.15.3.3 eShift with Shimano DI2 automatic
hub gears 89
6.15.3.4 eShift with NuVinci H|Sync/enviolo
with Optimized H|Sync 89
6.15.3.5 eShift with Rohloff E-14
Speedhub 500/14 89
7 Cleaning and servicing 90
7.1 Cleaning after each ride 90
7.1.1 Cleaning the suspension fork 90
7.1.2 Cleaning the rear frame damper 90
7.1.3 Cleaning the pedals 90
7.2 Basic cleaning 91
7.2.1 Cleaning the frame 91
7.2.2 Cleaning the stem 91
7.2.3 Cleaning the rear frame damper 91
7.2.4 Cleaning the wheel 91
7.2.5 Cleaning the drive elements 91
7.2.6 Cleaning the chain 92
7.2.7 Cleaning the battery 92
7.2.8 Cleaning the display 92
7.2.9 Cleaning the drive unit 92
7.2.10 Cleaning the brake 93
7.3 Servicing 93
7.3.1 Servicing the frame 93
7.3.2 Servicing the stem 93
7.3.3 Servicing the fork 93
7.3.4 Servicing the drive elements 93
7.3.5 Servicing the pedals 93
7.3.6 Servicing the chain 93
7.3.7 Servicing the drive elements 93
7.4 Maintenance 93
7.4.1 Wheel 93
7.4.2 Checking the tyres 94
7.4.3 Checking the rims 94
7.4.4 Check and correct tyre pressure 94
7.4.4.1 Dunlop valve 94
7.4.4.2 Presta valve 94
7.4.4.3 Schrader valve 95
7.4.5 Brake system 95
7.4.6 Checking the brake linings for wear 95
7.4.7 Checking the pressure point 95
7.4.8 Checking the brake discs for wear 96
7.4.9 Electrical cables and brake cables 96
7.4.10 Gear shift 96
7.4.11 Stem 96
7.4.12 USB port 96
7.4.13 Checking the chain tension 96
7.4.14 Checking the handlebar grip position 96
8 Maintenance 97
8.1 Axle with quick release 98
8.1.1 Checking the quick release 98
8.2 Adjusting the gear shift 98

MY20H02-12_1.0_12.06.2019 5
Contents
8.2.1 Cable-operated gear shift,
single-cable 99
8.2.2 Cable-operated gear shift,
dual-cable 99
8.2.3 Cable-operated twist grip,
dual-cable 99
9 Troubleshooting, fault clearance
and repair 100
9.1 Troubleshooting and fault clearance 100
9.1.1 The drive system or display do not
start up 100
9.1.2 Error messages 100
9.2 Repair 101
9.2.1 Use original parts and lubricants
only 101
9.2.2 Replacing the lighting 101
9.2.3 Setting the headlight 101
10 Recycling and disposal 102
11 Documents 103
11.1 Parts list 103
11.2 Assembly report 104
11.3 Maintenance log 106
11.4 Charger operating instructions 109
12 Keyword index 118
13 Glossary 120
I. EC declaration of conformity 123
1 About these operating instructions 9
1.1 Manufacturer 9
1.2 Type number and model 9
1.3 Identifying the operating instructions 10
1.4 Laws, standards and directives 10
1.5 Subject to change 10
1.6 Language 10
1.7 For your safety 10
1.7.1 Instruction, training and customer service
11
1.7.2 Basic safety instructions 11
1.7.3 Warnings 11
1.7.4 Safety markings 11
1.8 For your information 11
1.8.1 Instructions for actions 11
1.8.2 Language conventions 11
1.9 Nameplate 12
1.9.1 Information on the nameplate 13
2 Safety 14
2.1 General warnings 14
2.2 Toxic substances 15
2.3 Requirements for the rider 16
2.4 Protection for vulnerable groups 16
2.5 Data privacy 16
2.6 Personal protective equipment 16
2.7 Safety markings and safety instructions 16
2.8 Emergency 17
2.8.1 What to do in an emergency 17
2.8.2 First aid treatment 17
2.8.3 Fighting fire 17
2.8.4 Leaking fluids 18
2.8.4.1 Brake fluid 18
2.8.4.2 Oils and lubricants from the fork 18
2.8.4.3 Oils and lubricants from the rear frame
damper 18
3 Overview 19
3.1 Description 20
3.1.1 Wheel and suspension 20
3.1.1.1 Valve 20
3.1.2 Suspension 20
3.1.2.1 Steel suspension fork structure 21
3.1.2.2 Air suspension fork structure 21
3.1.2.3 Structure of the FOX rear frame
damper 22
3.1.2.4 Structure of the Suntour rear frame
damper 22
3.1.3 Brake system 22
3.1.3.1 Rim brake 22
3.1.3.2 Disc brake 23
3.1.3.3 Back-pedal brake 23
3.1.3.4 ABS 24
3.1.4 Electric drive system 25
3.1.5 Rechargeable battery 25
3.1.5.1 Pannier rack battery 26
3.1.5.2 Integrated battery 27
3.1.6 Display 27
3.1.6.1 USB port 28
3.1.7 Riding light 28
3.1.8 Charger 28
3.2 Proper use 29
3.3 Improper use 30
3.4 Technical data 31
3.4.1 Pedelec 31
3.4.2 ActiveLine motor 31
3.4.3 ActiveLine Plus motor 31
3.4.4 Performance Line Cruise motor 31
3.4.5 Performance Line Speed motor 31
3.4.6 Performance Line CX motor 31
3.4.7 Pedelec lighting 32
3.4.8 PowerPack 300 battery 32
3.4.9 PowerPack 400 battery 32
3.4.10 PowerPack 500 battery 32
3.4.11 PowerTube battery 32
3.4.12 Intuvia display 32
3.4.13 USB port 32
3.4.14 BOSCH Pedelec ABS BAS100 33
3.4.15 Emissions 33
3.4.16 Tightening torque 33
3.5 Environmental requirements 34
3.6 Description of controls and screens 36
3.6.1 Handlebars 36
3.6.2 Battery level indicator 36
3.6.3 Control panel 36
3.6.4 On-screen indicators 36

MY20H02-12_1.0_12.06.2019 6
Contents
3.6.4.1 Riding light symbol 36
3.6.4.2 Level of assistance 37
3.6.4.3 Motor power used 37
3.6.4.4 Battery level indicator 37
3.6.4.5 Gear recommendation 38
3.6.4.6 Tachometer screen 38
3.6.4.7 Function display 38
3.6.5 System message 40
3.6.6 ABS indicator lamp 40
4 Transportation and storing 41
4.1 Physical transport characteristics 41
4.1.1 Dimensions during transportation 41
4.1.2 Transport weight 41
4.1.3 Designated handles/lifting points 41
4.2 Transportation 41
4.2.1 Transporting the battery 42
4.2.2 Shipping the battery 42
4.2.3 Using the brake transport securing
system 42
4.3 Storing 42
4.3.1 Break in operation 43
4.3.1.1 Preparing a break in operation 43
4.3.1.2 Taking out of operation 43
5 Assembly 44
5.1 Required tools 44
5.2 Unpacking 44
5.2.1 Scope of delivery 44
5.3 Commissioning 45
5.3.1 Checking the battery 45
5.3.2 Mounting the wheel in the Suntour fork 45
5.3.2.1 Mounting the wheel with screw-on axle
(15 mm) 45
5.3.2.2 Mounting the wheel with screw-on axle
(20 mm) 46
5.3.2.3 Mounting the wheel with a quick release
axle 47
5.3.3 Mounting the wheel with a quick release 48
5.3.4 Mounting the wheel in the FOX fork 49
5.3.4.1 Wheel with quick release (15 mm) 49
5.3.4.2 Adjusting the FOX quick release 50
5.3.4.3 Mounting the wheel with Kabolt axles 50
5.3.4.4 Checking the stem and handlebars 50
5.3.5 Pedelec sale 51
6Operation 52
6.1 Risks and hazards 52
6.1.1 Tips for a greater range 53
6.1.2 Personal protective equipment 53
6.2 Error messages 54
6.2.1 Error message display 54
6.2.2 Battery error message 56
6.3 Before the first ride 57
6.3.1 Adjusting the saddle 57
6.3.1.1 Adjusting the saddle tilt 57
6.3.2 Determining the seat height 57
6.3.2.1 Adjusting the seat height with quick
release 57
6.3.2.2 Height-adjustable seat post 58
6.3.2.3 Adjusting the seat position 58
6.3.3 Adjusting the handlebars 59
6.3.3.1 Adjusting the stem 59
6.3.3.2 Adjusting the height of the handlebars 59
6.3.3.3 Turning the handlebars to the side 60
6.3.3.4 Checking the clamping force in quick
releases 60
6.3.3.5 Adjusting the quick release clamping
force 60
6.3.4 Adjusting the brake lever 60
6.3.4.1 Adjusting the pressure point on a
Magura brake lever 60
6.3.4.2 Adjusting the grip distance 61
6.3.4.3 Adjusting the grip distance on a
Magura brake lever 61
6.3.5 Adjusting the suspension of the
Suntour fork 62
6.3.5.1 Adjusting the negative deflection 62
6.3.5.2 Adjusting the air suspension fork
negative deflection 62
6.3.5.3 Adjusting the steel suspension fork
negative deflection 63
6.3.5.4 Adjusting the rebound 64
6.3.6 Adjusting the suspension of the
FOX fork 64
6.3.6.1 Adjusting the negative deflection 64
6.3.6.2 Adjusting the rebound 65
6.3.7 Setting the Suntour rear frame damper 66
6.3.7.1 Adjusting the negative deflection 66
6.3.7.2 Adjusting the rebound 66
6.3.7.3 Setting the compression 67
6.3.8 Setting the FOX rear frame damper 67
6.3.8.1 Adjusting the negative deflection 67
6.3.8.2 Adjusting the rebound 68
6.3.9 Retracting the brake linings 68
6.4 Accessories 69
6.4.1 Child seat 69
6.4.2 Bicycle trailers 70
6.4.3 Pannier rack 70
6.5 Before each ride 71
6.6 Check list before each ride 71
6.7 Folding 72
6.7.1 Folding the folding bicycle 72
6.7.1.1 Folding the pedal 72
6.7.1.2 Folding the stem 1, Folding 72
6.7.1.3 Folding the stem 2, Folding 72
6.7.1.4 Pushing in the seat post 73
6.7.1.5 Folding the frame 73
6.7.2 Preparing the bicycle so that it is
ready to ride again 73
6.7.2.1 Folding out the frame 73
6.8 Using the kickstand 74
6.8.1 Raising the kickstand 74
6.8.1.1 Parking the pedelec 74

MY20H02-12_1.0_12.06.2019 7
Contents
6.9 Using the pannier rack 74
6.10 Rechargeable battery 75
6.10.1 Frame battery 76
6.10.1.1 Removing the frame battery 76
6.10.1.2 Inserting the frame battery 76
6.10.2 Pannier rack battery 76
6.10.2.1 Removing the pannier rack battery 76
6.10.2.2 Inserting the pannier rack battery 76
6.10.3 Integrated battery 76
6.10.3.1 Removing the integrated battery 76
6.10.3.2 Inserting the integrated battery 77
6.10.4 Charging the battery 77
6.10.5 Dual charging 78
6.10.5.1 Charging process when two batteries
are used 78
6.10.5.2 Charging process when one battery is
used 79
6.10.6 Waking the battery 79
6.11 Electric drive system 80
6.11.1 Switching on the electric drive system 80
6.11.2 Switching off the drive system 80
6.12 Control panel with display 81
6.12.1 Removing and attaching the display 81
6.12.1.1 Removing the display 81
6.12.1.2 Attaching the display 81
6.12.2 Securing display against removal 81
6.12.3 Charging the internal display battery 81
6.12.3.1 Charging on the pedelec 81
6.12.3.2 Charging using the USB port 81
6.12.4 Using the USB port 82
6.12.5 Switching on the display 82
6.12.6 Switching off the display 82
6.12.7 Using the push assist system 82
6.12.8 Using the riding light 82
6.12.9 Selecting the level of assistance 83
6.12.10 Journey information 83
6.12.10.1Changing the displayed journey
information 83
6.12.10.2Resetting the journey information 83
6.12.11 Changing the system settings 83
6.13 Brake 84
6.13.1 Using the brake lever 85
6.13.2 Using the back-pedal brake 86
6.13.3 Using ABS 86
6.13.3.1 While riding 87
6.14 Suspension and damping 87
6.14.1 Adjusting the compression of the
Fox fork 87
6.14.2 Adjusting the compression of the
Fox damper 88
6.14.3 Adjusting the compression of the
Suntour fork 88
6.14.4 Adjusting the compression of a
Suntour damper 89
6.14.5 Adjusting the rebound in a Rock
Shox damper 89
6.14.6 Adjusting the compression in a
Rock Shox damper 90
6.15 Gear shift 90
6.15.1 Using the derailleur gears 90
6.15.2 Using a hub gear 91
6.15.3 Use eShift 91
6.15.3.1 eShift with Shimano DI2 automatic
hub gears 91
6.15.3.2 eShift with manual Shimano DI2 hub
gears 92
6.15.3.3 eShift with Shimano DI2 automatic
hub gears 92
6.15.3.4 eShift with NuVinci H|Sync/enviolo
with Optimized H|Sync 92
6.15.3.5 eShift with Rohloff E-14
Speedhub 500/14 92
7 Cleaning and servicing 93
7.1 Cleaning after each ride 93
7.1.1 Cleaning the suspension fork 93
7.1.2 Cleaning the rear frame damper 93
7.1.3 Cleaning the pedals 93
7.2 Basic cleaning 94
7.2.1 Cleaning the frame 94
7.2.2 Cleaning the stem 94
7.2.3 Cleaning the rear frame damper 94
7.2.4 Cleaning the wheel 94
7.2.5 Cleaning the drive elements 94
7.2.6 Cleaning the chain 95
7.2.7 Cleaning the battery 95
7.2.8 Cleaning the display 95
7.2.9 Cleaning the drive unit 95
7.2.10 Cleaning the brake 96
7.3 Servicing 96
7.3.1 Servicing the frame 96
7.3.2 Servicing the stem 96
7.3.3 Servicing the fork 96
7.3.4 Servicing the drive elements 96
7.3.5 Servicing the pedals 96
7.3.6 Servicing the chain 96
7.3.7 Servicing the drive elements 96
7.4 Maintenance 96
7.4.1 Wheel 96
7.4.2 Checking the tyres 97
7.4.3 Checking the rims 97
7.4.4 Check and correct tyre pressure 97
7.4.4.1 Dunlop valve 97
7.4.4.2 Presta valve 97
7.4.4.3 Schrader valve 98
7.4.5 Brake system 98
7.4.6 Checking the brake linings for wear 98
7.4.7 Checking the pressure point 98
7.4.8 Checking the brake discs for wear 99
7.4.9 Electrical cables and brake cables 99

MY20H02-12_1.0_12.06.2019 8
Contents
7.4.10 Gear shift 99
7.4.11 Stem 99
7.4.12 USB port 99
7.4.13 Checking the chain tension 99
7.4.14 Checking the handlebar grip position 99
8 Maintenance 100
8.1 Axle with quick release 101
8.1.1 Checking the quick release 101
8.2 Adjusting the gear shift 101
8.2.1 Cable-operated gear shift,
single-cable 102
8.2.2 Cable-operated gear shift,
dual-cable 102
8.2.3 Cable-operated twist grip,
dual-cable 102
9 Troubleshooting, fault clearance
and repair 103
9.1 Troubleshooting and fault clearance 103
9.1.1 The drive system or display do not
start up 103
9.1.2 Error messages 103
9.2 Repair 104
9.2.1 Use original parts and lubricants
only 104
9.2.2 Replacing the lighting 104
9.2.3 Setting the headlight 104
10 Recycling and disposal 105
11 Documents 106
11.1 Parts list 106
11.2 Assembly report 107
11.3 Maintenance log 109
11.4 Charger operating instructions 112
12 Keyword index 121
13 Glossary 123
I. EC declaration of conformity 126

MY20H02-12_1.0_12.06.2019 9
About these operating instructions
1 About these operating instructions
Thank you for your trust!
HERCULES pedelecs are sporting equipment of
the highest quality – you have made a good
choice. Your specialist dealer has advised you
and assembled your product. Whether
maintenance, inspection, conversion or repair,
your specialist dealer will also be happy to assist
you in the future.
You receive these operating instructions with your
new pedelec. Please take a little time to become
familiar with your new pedelec and follow the tips
and suggestions in the operating instructions.
They will help you to enjoy your HERCULES
pedelec for a long time to come. We hope you
have fun and wish you well on all of your rides!
These operating instructions are designed for the
rider and the operator of the pedelec to ensure
that non-professionals can use the pedelec safely.
You can download the operating instructions onto
your mobile phone at the following address, so
that you can use them when you are out riding:
https://www.hercules-
bikes.de/de/de/index/
downloads.html
1.1 Manufacturer
The pedelec manufacturer is:
HERCULES GMBH
Longericher Straße 2
50739 Köln, Germany
Tel.: [phone]
Fax: [phone]
E-mail: [email protected]
Internet: www.hercules-bikes.de
1.2 Type number and model
The operating instructions are an integral part of
pedelecs with the following type numbers:
Notice
The operating instructions are not a substitute for
personal instruction by the supplying specialist
dealer.
The operating instructions are an integral part of
the pedelec. Therefore, if it is re-sold at a later
time, they must be handed over to the subsequent
owner.
Instructions for the specialist dealer are highlighted in grey and
marked with a symbol. Specialist dealers have specialist
training and qualifications and are thus able to identify risks and
prevent hazards which may arise during maintenance, servicing
and repairs on the pedelec. Information for specialist staff does
not require non-professionals to take any action.
Type no. Model Pedelec type
20-P-0001 E-Imperial I-R8 Cargo bike
20-P-0002 E-Imperial I-R8 Cargo bike
20-P-0003 E-Imperial I-F8 Cargo bike
20-P-0004 E-Imperial I-F8 Cargo bike
20-P-0005 E-Imperial I-10 Cargo bike
20-P-0006 E-Imperial I-10 Cargo bike
20-P-0007 E-Imperial 180 S R8 Cargo bike
20-P-0008 E-Imperial 180 S R8 Cargo bike
20-P-0009 E-Imperial 180 S F8 Cargo bike
20-P-0010 E-Imperial 180 S F8 Cargo bike
20-P-0011 E-Imperial 180 S9 Cargo bike
20-P-0012 E-Imperial 180 S9 Cargo bike
20-P-0013 E-Imperial 180 S9 Cargo bike
20-Q-0001 Futura Pro I-F14 City and trekking bicycle
20-Q-0003 Futura Pro I-F14 City and trekking bicycle
20-Q-0004 Futura Pro I-F360 City and trekking bicycle
20-Q-0006 Futura Pro I-F360 City and trekking bicycle
20-Q-0007 Futura Pro I-11 City and trekking bicycle
20-Q-0009 Futura Pro I-11 City and trekking bicycle
20-Q-0010 Futura Comp I-10 City and trekking bicycle
20-Q-0011 Futura Comp I-10 City and trekking bicycle
20-Q-0012 Futura Comp I-10 City and trekking bicycle
20-Q-0013 Futura Sport I-F8 City and trekking bicycle
20-Q-0014 Futura Sport I-F8 City and trekking bicycle
20-Q-0015 Futura Sport I-F8 City and trekking bicycle
20-Q-0016 Futura Sport I-9 City and trekking bicycle
20-Q-0017 Futura Sport I-9 City and trekking bicycle
Table 1: Type number, model and pedelec type

MY20H02-12_1.0_12.06.2019 10
About these operating instructions
1.3 Identifying the operating
instructions
You will find the operating instructions
identification number at the bottom left-hand side
of each page. The identification number consists
of the document number, the version number and
the release date.
1.4 Laws, standards and directives
The operating instructions comply with the
essential requirements specified in:
• Machinery Directive 2006/42/EC
• Electromagnetic Compatibility Directive
2014/30/EU
• ISO/DIS 20607:2018 Safety of machinery –
Instruction handbook – General drafting
principles
• EN 15194:2018 Cycles – Electrically power
assisted cycles – pedelec bicycles
• EN 11243:2016, Cycles – Luggage carriers for
bicycles – Requirements and test methods
• EN ISO 17100:2016-05, Translation Services –
Requirements for translation service.
1.5 Subject to change
The information contained in these operating
instructions are the approved technical
specifications at the time of printing. Any
significant changes will be included in a new issue
of the operating instructions.
You will find any modifications to these operating
instructions:
www.bulls.de/service/downloads
1.6 Language
The original operating instructions are written in
German. A translation is not valid without the
original operating instructions.
1.7 For your safety
The pedelec's safety concept comprises four
elements:
• rider and/or operator instruction, and bicycle
maintenance and repair by the specialist dealer
• the section on general safety
• the warnings in these operating instructions
• the safety markings on the nameplate and the
pedelec.
20-Q-0018 Futura Sport I-9 City and trekking bicycle
20-Q-0018 Futura Sport I-9 City and trekking bicycle
20-Q-0019 Futura Sport I-8 City and trekking bicycle
20-Q-0020 Futura Sport I-8 City and trekking bicycle
20-Q-0021 Futura Sport I-8 City and trekking bicycle
20-Q-0040 Robert/a Pro I-R8 City and trekking bicycle
20-Q-0041 Robert/a Pro I-R8 City and trekking bicycle
20-Q-0043 Robert/a Pro I-F8 City and trekking bicycle
20-Q-0044 Robert/a deLuxe I-R8 City and trekking bicycle
20-Q-0045 Robert/a deLuxe I-R8 City and trekking bicycle
20-Q-0046 Robert/a deLuxe I-F8 City and trekking bicycle
20-Q-0047 Robert/a deLuxe I-F8 City and trekking bicycle
20-Q-0048 Robert/a I-R8 Belt City and trekking bicycle
20-Q-0049 Robert/a I-R8 Belt City and trekking bicycle
20-Q-0050 Robert/a I-F8 Belt City and trekking bicycle
20-Q-0051 Robert/a I-F8 Belt City and trekking bicycle
20-Q-0052 Robert/a I-R8 City and trekking bicycle
20-Q-0054 Montfoort Del I-F8 City and trekking bicycle
20-Q-0057 Robert/a R7 A+ City and trekking bicycle
20-Q-0058 Robert/a R7 A+ City and trekking bicycle
20-Q-0059 Robert/a F7 A+ City and trekking bicycle
20-Q-0060 Robert/a F7 A+ City and trekking bicycle
20-Q-0063 Viverty E R7 City and trekking bicycle
20-Q-0064 Montfoort Plus F8 City and trekking bicycle
20-Q-0066 Montfoort F7 City and trekking bicycle
20-Q-0068 E-Joy R7 City and trekking bicycle
20-Q-0069 E-Joy F7 City and trekking bicycle
20-Q-0080 Rob Cross Sport 12.1 City and trekking bicycle
20-Q-0081 Rob Cross.Sport 12.1
Str City and trekking bicycle
20-Q-0082 Rob Cargo R7 Cargo bike
20-Q-0090 Rob Cross Sport 12.1
Str City and trekking bicycle
20-Y-0002 Futura Fold I-R8 Folding bicycle
20-Y-0003 Futura Fold I-F8 Folding bicycle
20-Y-0007 Rob Fold I-R8 Folding bicycle
20-Y-0008 Rob Fold I-F8 Folding bicycle
20-Y-0009 Rob Fold 10 Folding bicycle
20-Y-0010 Rob Fold R8 Folding bicycle
20-Y-0011 Rob Fold Carbon Folding bicycle
20-Y-0011 Rob Fold F8 Folding bicycle
Type no. Model Pedelec type
Table 1: Type number, model and pedelec type
Identification number MY20H02-12_1.0_12.06.2019
Table 2: Identification number

MY20H02-12_1.0_12.06.2019 11
About these operating instructions
1.7.1 Instruction, training and customer
service
The supplying specialist dealer will provide
customer service. Contact details can be found on
the back page of these operating instructions and
on the data sheet. If you are unable to contact
your specialist dealer, you will find other specialist
dealers online at www.hercules-bikes.de.
The rider or the operator of the pedelec will be
instructed on the pedelec's functions in person
when the supplying specialist dealer hands over
the pedelec, if not before. In particular, this
instruction will cover the pedelec's electrical
functions and correct use of the charger.
Each rider to whom this bicycle is provided must
receive instruction on the pedelec's functions. A
printed copy of these operating instructions must
be provided to each rider, who must take note of
and observe them.
1.7.2 Basic safety instructions
These operating instructions explain all general
safety instructions in Section 2 on Safety.
1.7.3 Warnings
Hazardous situations and actions are marked with
warnings. The warnings in these operating
instructions are indicated as follows:
1.7.4 Safety markings
The following safety markings are used on the
pedelec's nameplates:
1.8 For your information
1.8.1 Instructions for actions
Instructions for actions are structured in
accordance with the following pattern:
Requirements (optional)
Instruction for action
Result of the action (optional)
1.8.2 Language conventions
The pedelec described in these operating
instructions may be equipped with alternative
equipment. The pedelec equipment is defined by
its respective type number. Where applicable, the
word Alternative beneath the heading indicates
alternatively used components. The following terms
are used for better legibility:
The following conventions are used in these
operating instructions:
Will lead to serious or even fatal injuries if
ignored. High-risk hazard.
May lead to serious or even fatal injuries if
ignored. Medium-risk hazard.
May lead to minor or moderate injuries. Low-risk
hazard.
Notice
May lead to material damage if ignored.
DANGER
!
WARNING
!
CAUTION
!
General warning
Adhere to the instructions for use
Table 3: Meaning of safety markings
Term Meaning
Instruction handbook Original operating
instructions or translation
of the original operating
instructions
Pedelec Electric motor driven cycle
Motor Drive motor
Convention Use
Italics Glossary terms
SPACED Indicators on the display
screen
[Example, page
numbering]
Cross references
• Bulleted lists

MY20H02-12_1.0_12.06.2019 12
About these operating instructions
1.9 Nameplate
The nameplate is situated on the frame. You will
find the precise position of the nameplate in
Figure 2. You will find thirteen pieces of
information on the nameplate.
Figure 1: Nameplate, example
HERCULES GmbH
Longericher Str. 2
50739 Köln, Germany
Typ:
20-16-0001
EN 15194
0,25 kW / 25 km/h
zGG 180 kg
EPAC 25 kg
BJ 2019 / MJ 2020
nach
EPAC
2
3
1
4
5
6
7
89
12
13
10
11
No. Designation Description
1 CE marking The manufacturer uses the CE marking to declare that the pedelec complies with
applicable requirements.
2 Manufacturer's contact details You can contact the manufacturer at this address. You can find more information in
Section 1.1.
3 Type number All pedelec models have an eight-digit type number, which is used to specify the design
model year, the type of pedelec and the version. You can find further information in
Section 1.9.1.
4 Maximum continuous power The maximum continuous power is the maximum power for the electric motor output shaft
during 30 minutes.
5 Permitted total weight The permitted total weight is the weight of the fully assembled pedelec with the rider and
baggage.
6Year of manufacture The year of manufacture is the year in which the pedelec was manufactured. The
production period is from August 2019 to July 2020.
7 Pedelec type You can find further information in Section 1.9.3.
8 Safety markings You can find more information in Section 2.6.
9 Disposal instructions You can find more information in Section 9.
10 Area of use You can find further information in Section 1.9.4.
11 Model year The model year refers to the first production year that the series-manufactured pedelec
was produced in the version and is not always identical with the year of manufacture.
The year of manufacture may be before the model year in some cases. If no technical
modifications are introduced to the series, production may continue of pedelecs from a
previous model year.
12 Weight of ready-to-ride pedelec The indicated weight for a ready-to-ride pedelec refers to the weight of a pedelec at the
time of sale. The weight of each additional accessory must be added to this weight.
13 Shut-off speed Speed reached by the pedelec at the moment when the current has dropped to zero or to
the no load current value.

MY20H02-12_1.0_12.06.2019 13
About these operating instructions
1.9.1 Information on the nameplate
Alongside the warnings, product nameplates also
contain other important information about the
pedelec:
Read the instructions
Separate collection of
electrical and electronic
devices
Separate collection of
batteries
Must not be thrown into fire
(burning prohibited)
Battery must not be opened
Device of protection class II
Only suitable for use indoors
Fuse (device fuse)
EU conformity
Recyclable material
Protect from temperatures
above 50 °C and direct
sunlight
Table 4: Relevance of safety instructions
max. 50°C

MY20H02-12_1.0_12.06.2019 14
Safety
2 Safety
2.1 General warnings
Risk of fire and explosion due to faulty battery
The safety electronics on a damaged or faulty
battery may fail. The residual voltage can cause a
short circuit. The battery may self-ignite and
explode.
Remove batteries with external damage from
service immediately and never charge them.
Only operate the battery and accessories if
they are in perfect condition.
Only use batteries which are approved for use
on your pedelec.
Do not use the battery with defective
connecting cables or defective contacts.
Use the battery with BMZ Systems e-bikes
only. This is the only way that the battery will
be protected from dangerous overloading.
If the battery becomes deformed or begins to
smoke, keep at a safe distance, disconnect the
power supply at the socket, and notify the fire
service immediately.
Never extinguish a damaged battery with
water or allow it to come into contact with
water.
If a battery is dropped or struck but shows no
signs of external damage, remove it from
service and observe it for at least 24 hours.
Faulty batteries are hazardous goods.
Dispose of faulty batteries properly and as
quickly as possible.
Store in a dry place until disposal. Never store
in the vicinity of flammable substances.
Never open or repair the battery.
Charge the battery before use. Only use the
charger included in the scope of delivery.
WARNING
!
Avoid wide temperature fluctuations.
Do not use the battery at altitudes higher than
2,000 m.
Electric shock in case of damage
Damaged chargers, cables and plug connectors
increase the risk of electric shock.
Check the charger, cable and plug connector
before each use. Never use a damaged
charger.
Risk of fire and explosion due to short circuit
Small metal objects may jumper the electrical
connections of the battery. The battery may self-
ignite and explode.
Keep paper clips, screws, coins, keys and
other small parts away and do not insert them
into the battery.
Risk of fire and explosion due to incorrect
charger
Batteries which are recharged with an unsuitable
charger may become damaged internally. This
may result in fire or an explosion.
Only ever use the battery with the supplied
charger.
Mark the supplied charger clearly to prevent
mix-ups – with the pedelec frame number or
type number, for example.
WARNING
!
CAUTION
!

MY20H02-12_1.0_12.06.2019 15
Safety
2.2 Toxic substances
Risk of fire and explosion due to penetration by
water
The battery is only protected from simple spray
water. Penetration by water can cause a short
circuit. The battery may self-ignite and explode.
Never immerse the battery in water.
If there is reason to believe that water may
have entered into the battery, the battery must
be removed from service.
Risk of fire and explosion due to high
temperatures
Excessively high temperatures will damage the
battery. The battery may self-ignite and explode.
Protect the battery against heat.
Never expose the battery to sustained direct
sunlight.
Fire caused by overheated charger
The charger heats up when charging the battery.
In case of insufficient cooling, this can result in
fire or burns to the hands.
Never use the charger on a highly flammable
surface (e.g. paper, carpet etc.).
Never cover the charger during the charging
process.
Never leave the battery unattended during
charging.
Electric shock caused by penetration by
water
If water penetrates into the charger, there is a risk
of electric shock.
Never charge the battery outdoors.
Notice
If you leave a key inserted when riding or
transporting the pedelec, it may break off or the
locking system may open accidentally.
Remove the key from the battery lock
immediately after use.
We recommend that you attach the key to a
key ring.
CAUTION
!
Intoxication from suspension oil
Suspension oil in the rear frame damper is toxic to
the touch, irritates respiratory tracts and causes
cancer, sterility and mutation in germ cells.
Never disassemble the rear frame damper.
Never allow suspension oil to come into
contact with the skin.
Chemical burns to the skin and eyes caused by
faulty battery
Liquids and vapours may leak from damaged or
faulty batteries. They can irritate the airways and
cause burns.
Avoid contact with leaked liquids.
Ventilate with fresh air and consult a doctor if
you suffer any pain or discomfort.
Immediately consult a doctor in case of
contact with the eyes or any discomfort.
In case of contact with the skin, rinse off
immediately with water.
Ventilate the room well.
Hazard for the environment due to leaking
brake fluid
The brake system contains a toxic, environmentally
harmful brake fluid. Such fluids will contaminate if
they enter the sewers or groundwater.
The brake system must be repaired
immediately if brake fluid leaks out. Contact
your specialist dealer about repair.
Dispose of leaking brake fluid in an
environmentally responsible way in
accordance with statutory regulations. Ask a
specialist dealer for more information.
WARNING
!
CAUTION
!

MY20H02-12_1.0_12.06.2019 16
Safety
2.3 Requirements for the rider
If there are no legal requirements for riders of
electrically power-assisted cycles, we recommend
that the rider should be a minimum 15 years of
age and have experience with muscle-powered
bicycles.
The rider's physical and mental abilities must be
adequate to use a muscle-powered pedelec.
2.4 Protection for vulnerable groups
You must keep batteries and charger away from
children and people with reduced physical,
sensory or mental capabilities or lacking in
experience and knowledge.
If minors are to use the pedelec, comprehensive
instruction should be provided by or in the
presence of the legal guardians. Supervised use
should also be scheduled until it is certain that the
pedelec is being used as per these operating
instructions.
2.5 Data privacy
During maintenance, the pedelec is connected to
the diagnosis tool and data is transferred to Bosch
Pedelec Systems (Robert Bosch GmbH) about the
use of electric drive components to help improve
the product. You will find more information on the
Bosch Pedelec website
https://www.bosch-ebike.com/en/
2.6 Personal protective equipment
We recommend that you wear a suitable cycling
helmet. We also recommend that you wear sturdy
footwear and typical, close-fitting clothing for
bicycles.
2.7 Safety markings and safety
instructions
The nameplate contains the following safety
markings and safety instructions:
Environmental hazard posed by oil and
lubricants from the fork
The fork contains toxic, environmentally harmful oils
and lubricants. Such fluids will contaminate if they
enter the sewers or groundwater.
The fork must be repaired immediately if oils
and lubricants are leaking out. Contact your
specialist dealer about repair.
Dispose of leaked oils and lubricants in an
environmentally responsible way in
accordance with statutory regulations. Ask a
specialist dealer for more information.
Environmental hazard posed by oil and
lubricants from rear frame damper
The rear frame damper contains toxic and
environmentally harmful oils and lubricants. Such
fluids
will contaminate if they enter the sewers or
groundwater.
Dispose of oils and lubricants which have
leaked from the rear frame damper in an
environmentally responsible way in
accordance with statutory regulations. Ask a
specialist dealer for more information.
CAUTION
!
Symbol Explanation
General warning
Adhere to the instructions for use
Table 5: Meaning of safety markings

MY20H02-12_1.0_12.06.2019 17
Safety
2.8 Emergency
2.8.1 What to do in an emergency
In the event of a hazard or danger in road
traffic, apply the brakes on the pedelec until it
comes to a halt. The brake acts as an
emergency stop system in such cases.
2.8.2 First aid treatment
Symptoms which are caused by combustion
gases or leaking fluids require medical attention.
After inhalation
Vapours may emit if the battery is damaged or
used improperly Get into fresh air and consult a
doctor if you suffer any pain or discomfort. The
vapours may cause respiratory tract irritation.
After skin contact
Remove any solid particles immediately. Rinse
the affected area with plenty of water for at least
15 minutes. Then dab the affected skin gently. Do
not rub dry. Remove contaminated clothing
immediately. Immediately consult a doctor if there
is any redness or abnormalities.
After contact with eyes
Rinse eyes with plenty of water for at least
15 minutes. Protect unaffected eye. Seek medical
advice immediately.
After swallowing
Drink plenty of milk or water and induce vomiting.
Seek medical advice immediately.
2.8.3 Fighting fire
The safety electronics on a damaged or faulty
battery may fail. The residual voltage can cause a
short circuit. The battery may self-ignite and
explode.
Keep your distance if the battery becomes
deformed or starts to emit smoke.
Evacuate everyone from the immediate area of
the fire.
Contact the fire service immediately!
Use Class fire extinguishers to put out the fire.
Never extinguish damaged batteries with water
or allow them to come into contact with water.
Symbol Explanation
Read the instructions
Separate collection of electrical
and electronic devices
Separate collection of ordinary
and rechargeable batteries
Must not be thrown into fire
(burning prohibited)
It is forbidden to open any
batteries
Device of protection class II
Only suitable for use indoors
Fuse (device fuse)
EU conformity
Recyclable material
Protect from temperatures
above 50 °C and direct sunlight
Table 6: Relevance of safety instructions
max. 50°C
Intoxication
Inhaling vapours can cause
intoxication.
Stand on the side of the fire
where the wind is coming from.
Use breathing apparatus if
possible.
WARNING
!

MY20H02-12_1.0_12.06.2019 18
Safety
2.8.4 Leaking fluids
2.8.4.1 Brake fluid
The brake system must be repaired
immediately if brake fluid leaks out. Contact
your specialist dealer about repair.
Dispose of leaking brake fluid in an
environmentally responsible way in
accordance with statutory regulations. Ask a
specialist dealer for more information.
2.8.4.2 Oils and lubricants from the fork
The brake system must be repaired
immediately if brake fluid leaks out. Contact
your specialist dealer about repair.
Dispose of leaking brake fluid in an
environmentally responsible way in
accordance with statutory regulations. Ask a
specialist dealer for more information.
2.8.4.3 Oils and lubricants from the rear frame
damper
Dispose of oils and lubricants which have
leaked from the rear frame damper in an
environmentally responsible way in
accordance with statutory regulations. Ask a
specialist dealer for more information.

MY20H02-12_1.0_12.06.2019 19
Overview
3Overview
Figure 2: Pedelec viewed from the right, Futura Sport I F8 used as example
1Front wheel
2Fork
3 Front guard
4 Headlight
5Handlebars
6Stem
7Frame
8 Seat post
9 Saddle
10 Pannier rack
11 Rear light and reflector
12 Rear guard
13 Rear wheel
14 Chain
15 Chain guard
16 Frame number
17 Battery and nameplate
1
2
3
4
5
6
7
8
9
10
11
12
13
14 15 16 17

MY20H02-12_1.0_12.06.2019 20
Overview
3.1 Description
3.1.1 Wheel and suspension
Figure 3: Components of the wheel, example of front
wheel
1 Tyre
2 Rim
3 Suspension fork head with setting wheel
4 Shock absorber
5 Spoke
6 Quick release
7Hub
8Valve
9 Fork end of the shock absorber
3.1.1.1 Valve
Each wheel has a valve. It is used to fill the tyre
with air. There is a valve cap on each valve. The
screw-on valve cap keeps out dust and dirt.
The pedelec either has a conventional Dunlop
valve, a Presta valve or a Schrader valve.
3.1.2 Suspension
Both forks and suspension forks are fitted in this
model series. A suspension fork is based either on a
steel spring or air suspension. Unlike a rigid fork, a
suspension fork has two functions which improve
floor contact and comfort: suspension and damping.
Figure 4: Pedelec without suspension (1) and with
suspension (2) when riding over an obstacle
The suspension prevents an impact, such as one
caused by a stone lying in the bike's path, from
being channelled directly into the rider's body via
the fork. The impact is absorbed by the
suspension system instead. This causes the
suspension fork to compress. The compression
can be disabled so that a suspension fork reacts
like a rigid fork. The switch to disable the fork is
called a remote lockout.
After compressing, the suspension fork returns to
its original position. If there is a damper, it
decelerates movement, preventing the
suspension system from springing back in an
uncontrolled manner and stopping the fork from
vibrating up and down. Dampers which dampen
compressive deflection movements, i.e. a
compression load, are called compression
dampers or compression dashpots.
Dampers which dampen rebound deflection
movements, i.e. a rebound load, are called
rebound dampers or dashpots.
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