Bosch CL300 User manual

Automationstechnik
Antriebs- und Steuerungstechnik
CL300
Manual
CL300
101
Version

CL300
CL300
Manual
1070 072 113-101 (89.02) GB
E1988
by Robert Bosch GmbH,
All rights reserved, including applications for protective rights.
Reproduction or handing over to third parties are subject to our written permission.
Discretionary charge 20.– DM

ACHTUNG/CAUTION
FlexibleAutomation
P.−Nr.3878/E4
ACHTUNG Das Programmspeichermodul EPROM, 64k−Worte
062366, darf nur mit dem SPS−Betriebsprogramm ab Ver
sion 2.3 programmiert werden. Bei älteren Versionen des
SPS−Betriebsprogramms kann das Programmspeicher
modul zerstört werden.
CAUTION The program memory card, 64k−words 062366, may only
be programmed with PLC−Operating System from ver
sion 2.3. When using elder version than 2.3 the program
memory card will be destroyed.

Contents
FlexibleAutomation
0−3
Contents
1 General Information
2 Configuration
3 Operation
4 System Modules
5 Software Description
6 Preparation for Use
7 Maintenance
8 Specifications

Contents FlexibleAutomation
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Preface
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Preface
Keep this manual in a place where it is always accessible to user.
Note, CAUTION, WARNING The use of Note, CAUTION and WARNING throughout this manual is subject to the
following rules.
WARNING This heading is used wherever an insufficient or lacking compliance with instruc
tions can result in personal damage.
CAUTION This heading is used wherever an insufficient or lacking compliance with instruc
tions can result in damage to equipment or files.
Note This heading is used to inform the user of special features or to draw the user’s atten
tion to additional information.

Preface FlexibleAutomation
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GeneralInformation
FlexibleAutomation
1−1
Contents
Page
1 General Information1−3. . . . . . . . . . . . . . . . . . . . . . .

GeneralInformation FlexibleAutomation
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GeneralInformation
FlexibleAutomation
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1 General Information
The CL300 Programmable Controller is a further addition to the line of existing Bosch
Programmable Controllers CL100, PC200, PC400 and PC600, extending their capa
bilities.
The CL300 can be expanded and adapted to specific demands by adding intelligent
additional modules, depending on the desired function.
The CL300 can be provided with standard interfaces to connect the Programmable
Controller (PLC) to other control systems, computers, and standard peripherals.

GeneralInformation FlexibleAutomation
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Configuration
FlexibleAutomation
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Contents
Page
2 Configuration2−3. . . . . . . . . . . . . . . . . . . . . . . . . . . .
2.1 Physical Configuration 2−3. . . . . . . . . . . . . . . . . . . . . . . .
2.1.1 Card Cages 2−4. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
2.1.1.1 Card Cage BGT301 2−4. . . . . . . . . . . . . . . . . . . . . . . . . .
2.1.1.2 Card Cage BGT301−K 2−6. . . . . . . . . . . . . . . . . . . . . . .
2.1.1.3 Card Cage BGT300 2−8. . . . . . . . . . . . . . . . . . . . . . . . . .
2.1.1.4 Card Cage BGT300−K 2−8. . . . . . . . . . . . . . . . . . . . . . .
2.1.2 Basic Unit GG301 2−9. . . . . . . . . . . . . . . . . . . . . . . . . . . .
2.1.3 Basic Unit GG301−K 2−10. . . . . . . . . . . . . . . . . . . . . . . . .
2.1.4 Basic Unit GG300 2−11. . . . . . . . . . . . . . . . . . . . . . . . . . . .
2.1.5 Basic Unit GG300−K 2−12. . . . . . . . . . . . . . . . . . . . . . . . .
2.1.6 Expansion Unit EG300 2−13. . . . . . . . . . . . . . . . . . . . . . . .
2.1.7 Multi−shelf Configuration 2−14. . . . . . . . . . . . . . . . . . . . .
2.1.8 Fan Unit 2−16. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
2.1.9 Fanless Operation 2−19. . . . . . . . . . . . . . . . . . . . . . . . . . . .
2.1.10 Card Cage Installation 2−20. . . . . . . . . . . . . . . . . . . . . . . .
2.1.11 Module Installation 2−21. . . . . . . . . . . . . . . . . . . . . . . . . . .
2.1.12 Expansions 2−21. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
2.1.12.1 Central Expansion 2−22. . . . . . . . . . . . . . . . . . . . . . . . . . . .
2.1.12.2 Parallel Expansion 2−23. . . . . . . . . . . . . . . . . . . . . . . . . . . .
2.1.12.3 Distributed Expansion 2−24. . . . . . . . . . . . . . . . . . . . . . . .
2.1.12.4 Expansion Module Slots 2−25. . . . . . . . . . . . . . . . . . . . . .
2.1.12.5 Slots of Individual Modules 2−26. . . . . . . . . . . . . . . . . . . .
2.2 Electrical Configuration 2−28. . . . . . . . . . . . . . . . . . . . . . .
2.2.1 Regulations 2−28. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
2.2.2 External Power Supply 2−28. . . . . . . . . . . . . . . . . . . . . . . .
2.2.3 Protective Ground Connection 2−29. . . . . . . . . . . . . . . . .
2.2.4 Power Consumption with Parallel Expansion 2−30. . . . .
2.2.5 Terminals and Connections 2−31. . . . . . . . . . . . . . . . . . . .

Configuration FlexibleAutomation
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List of Illustrations
Fig. Page
2−1 Card Cage BGT301 2−5. . . . . . . . . . . . . . . . . . . . . . . . . . . . .
2−2 Card Cage BGT301−K 2−7. . . . . . . . . . . . . . . . . . . . . . . . . .
2−3 Basic Unit GG301 2−9. . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
2−4 Basic Unit GG301−K 2−10. . . . . . . . . . . . . . . . . . . . . . . . . . .
2−5 Basic Unit GG300 2−11. . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
2−6 Basic Unit GG300−K 2−12. . . . . . . . . . . . . . . . . . . . . . . . . . .
2−7 Expansion Unit EG300 2−13. . . . . . . . . . . . . . . . . . . . . . . . . .
2−8 Example of a Multi−shelf Configuration 2−15. . . . . . . . . . .
2−9 Fan Unit of BGT300/301 2−17. . . . . . . . . . . . . . . . . . . . . . . . .
2−10 Card Cage Installation 2−20. . . . . . . . . . . . . . . . . . . . . . . . . .
2−11 Central Expansion 2−22. . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
2−12 Parallel Expansion 2−23. . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
2−13 Distributed Expansion 2−24. . . . . . . . . . . . . . . . . . . . . . . . . . .
2−14 Expansion Module Slots 2−25. . . . . . . . . . . . . . . . . . . . . . . .
2−15 Slots of Individual Modules 2−26. . . . . . . . . . . . . . . . . . . . . .
2−16 Wiring Diagram 2−28. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
2−17 Wiring Diagram (Example) 2−30. . . . . . . . . . . . . . . . . . . . . . .

Configuration
FlexibleAutomation
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2 Configuration
2.1 Physical Configuration
Physical Configuration" means the card cage as the basic structure, completed to
form basic and expansion units, their dimensions as well as the configuration of indi
vidual expansion facilities.
The expansion modules AG/P, AG/Z, AG/DZ and AG/DU and other modules or units
mentioned in the configuration chapter and shown in the illustrations, such as power
supply unit (NT), central processing unit (ZE) and input/output modules are detailed
in Chapter 4, or reference is made to separate descriptions.
The CL300 is made up of the following main components:
DCard cage
DSystem modules, such as power supply unit (NT) and central processing unit
(ZE) with program memory module slot and built−in programming interface
DPeripheral modules, such as input and output modules
DIntelligent peripheral modules, such as positioning unit and external counter
module
DBus link (system expansion cable)
DIntelligent system modules, such as computer interface module or diagnostic
module
DFan unit

Configuration FlexibleAutomation
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2.1.1 Card Cages
A variety of card cages can be used for the CL300 Programmable Controller and its
expansions to suit application specific requirements.
2.1.1.1 Card Cage BGT301
The BGT301 Card Cage is a 19" metal rack to accommodate 14 modules in dual
Eurocard format. The lower part of the BGT301 offers additional space to install a fan
unit. The cable duct, which swings open on the front side, is placed transversely on
the lower front. A perforated mounting bracket is attached on each side of the
BGT301. The upper side of the card cage has louvers to ensure heat dissipation of
the CL300.
Power for the individual modules is supplied internally by the power supply unit via a
bus bar integrated in the card cage. The modules communicate via the buses con
tained in the card cage:
DPERIPHERAL BUS and
DSYSTEM BUS
The system bus runs from slot 3 to slot 6, permitting to accommodate 3 intelligent
system modules in slots 4, 5, and 6 in addition to the central processing unit ZE301.
Slots 7 to 14 are designed for the accommodation of peripheral modules. With dis
tributed expansion, slot 7 is provided for the expansion module AG/DZ. The follow
ing illustrations show the BGT301 Card Cage, its partitioning and dimensions.
Ordering Information Order No.
Card Cage BGT301 052003
Cable Duct 054152
Filler Panel, 1 module width 046208

Configuration
FlexibleAutomation
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

1234567891011121314
NT301 ZE301
Peripheralbus
Systembus
Cableduct
449.2mm
19"=482.6mm

Peripheralmodules
or
intelligent
system
modules
or or or or
AG/
DZ AG/Z or
AG/P
AG/PAG/P
Topview
Rearmountingbrackets
Frontmountingbrackets
Sideview
262.5mm
200mm
Fanunitspace
Cableduct
354.8mm
Cable
duct

Fig.2−1Card Cage BGT301

Configuration FlexibleAutomation
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2.1.1.2 Card Cage BGT301−K
The BGT301−K Card Cage is a 11.8" wide metal rack to accommodate 8 modules in
dual Eurocard format. Except for their different widths, the BGT301−K and the
BGT301 are identical.
The system bus runs from slot 3 to slot 6, permitting to accommodate 3 intelligent
system modules in slots 4, 5, and 6 in addition to the central processing unit ZE301.
Slots 7 and 8 are designed for the accommodation of peripheral modules. With dis
tributed expansion, slot 7 is provided for the expansion module AG/DZ. The follow
ing illustrations show the BGT301−K Card Cage, its partitioning and dimensions.
Ordering Information Order No.
Card Cage BGT301−K 056863
Filler Panel, 1 module width 046208

Configuration
FlexibleAutomation
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

12345678
NT301 ZE301
Peripheralbus
Systembus
266.4mm
11,8"=299.8mm

Peripheralmodules
or
intelligent
system
modules
or or
AG/Z
or
AG/P
AG/
DZ

Topview
Rearmountingbrackets
Frontmountingbrackets
Sideview
200mm
Fanunitspace

354.8mm
Fig.2−2Card Cage BGT301−K

Configuration FlexibleAutomation
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2.1.1.3 Card Cage BGT300
The BGT300 Card Cage has the same dimensions as the BGT301 Card Cage.
The difference is its shorter SYSTEM BUS, allowing only peripheral modules to be
accommodated in the card cage, in addition to the power supply unit and the central
processing unit.
Ordering Information Order No.
Card Cage BGT300 052000
Cable Duct 054152
Filler Panel, 1 module width 046208
2.1.1.4 Card Cage BGT300−K
The BGT300−K Card Cage has the same dimensions as the BGT301−K Card
Cage. The difference is its shorter SYSTEM BUS, allowing only peripheral modules
to be accommodated in the card cage, in addition to the power supply unit and the
central processing unit.
Ordering Information Order No.
Card Cage BGT300−K 056862
Filler Panel, 1 module width 046208