Bosch Rexroth IM24V User manual

24V
GND
IM24V
3 609 929 B37/
2008-09
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Table of Contents
About this document . . . . . . . . . . . . . . . . . 17
General safety instructions . . . . . . . . . . . . 17
Delivery contents . . . . . . . . . . . . . . . . . . . . 19
Product description . . . . . . . . . . . . . . . . . . 20
Transport and storage . . . . . . . . . . . . . . . . 23
Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . 23
Commissioning . . . . . . . . . . . . . . . . . . . . . 24
Operation . . . . . . . . . . . . . . . . . . . . . . . . . . 24
Maintenance and repair . . . . . . . . . . . . . . . 25
Decommissioning . . . . . . . . . . . . . . . . . . . 25
Disassembly and replacement . . . . . . . . . 25
Disposal . . . . . . . . . . . . . . . . . . . . . . . . . . . 26
Extension and conversion . . . . . . . . . . . . . 26
Troubleshooting . . . . . . . . . . . . . . . . . . . . . 26
Technical data . . . . . . . . . . . . . . . . . . . . . . 27
Service and sales . . . . . . . . . . . . . . . . . . . . 28
The data specified above only serve to
describe the product. No statements
concerning a certain condition or suitability
for a certain application can be derived from
our information. The information given does
not release the user from the obligation of
own judgment and verification. It must be
remembered that our products are subject to
a natural process of wear and aging.
© This document, as well as the data,
specifications and other information set forth
in it, are the exclusive property of Bosch
Rexroth AG. It may not be reproduced or
given to third parties without its consent.
This document was written in German.
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1 About this document
1 About this document
These instructions contain important
information on the safe and appropriate
assembly, transportation, commissioning,
operation, maintenance, disassembly and
simple troubleshooting of the IM24V
interface module.
Read these instructions completely,
especially the chapter “2 General safety
instructions” on page 17, before working
with the IM24V interface module.
Related documents
The IM24V interface module is a system
component.
Also observe the instructions for the other
system components.
Also observe the generally applicable, legal
or otherwise binding regulations of the
European or national legislation and the rules
for the prevention of accidents and for
environmental protection applicable in your
country.
2 General safety
instructions
The IM24V interface module has been
manufactured according to the accepted
rules of current technology. There is,
however, still a danger of personal injury or
damage to equipment if the following general
safety instructions and the warnings before
the steps contained in these instructions are
not complied with.
• Read these instructions completely and
thoroughly before working with the IM24V
interface module.
• Keep these instructions in a location where
they are accessible to all users at all times.
• Always include the operating instructions
when you pass the IM24V interface
module on to third parties.
Intended use
The IM24V interface module is a component
in terms of the machine directive 98/37/EC
(partial machine). The product is exclusively
intended for being integrated in a machine or
system or for being assembled with other
components to form a machine or system.
The product may be commissioned only if its
integrated in the machine/system for which it
is designed and the machine/system fully
complies with the EC machine directive.
Observe the operating conditions and
performance limits specified in the technical
data.
The IM24V interface module is a work
appliance and not designed for private use.
Intended use includes having read and
understood these instructions, especially the
chapter “2 General safety instructions”.
The IM24V interface module is intended for
installation in components for the Tightening
System 350.
Improper use
Any use of the IM24V interface module other
than described in chapter “Intended use” is
considered as improper.
Personnel qualifications
Assembly, commissioning and operation,
disassembly, service (including maintenance
and repair) require basic electrical and
mechanical knowledge, as well as
knowledge of the appropriate technical
terms. In order to ensure operating safety,
these activities may therefore only be carried
out by qualified technical personnel or an
instructed person under the direction and
supervision of qualified personnel.
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2 General safety instructions
Qualified personnel are those who can
recognize possible hazards and institute the
appropriate safety measures due to their
professional training, knowledge, and
experience, as well as their understanding of
the relevant conditions pertaining to the work
to be done. Qualified personnel must
observe the rules relevant to the subject area.
Safety instructions in this document
In this manual, there are safety instructions
before the steps whenever there is a danger
of personal injury or damage to the
equipment. The measures described to avoid
these hazards must be observed.
Safety instructions are set out as follows:
•Safety sign (warning triangle): draws
attention to the risk
•Signal word: identifies the degree of
hazard
•Type of risk: identifies the type or source
of the hazard
•Consequences: describes what occurs
when the safety instructions are not
complied with
•Precautions: states how the hazard can
be avoided
The signal words have the following meaning:
Adhere to the following instructions
General safety instructions
Observe the regulations for accident
prevention and environmental protection for
the country where the product is used and at
the workplace.
Exclusively use Rexroth products in good
technical order and condition.
Check the product for visible defects, for
example damage to the printed card,
components, housing, and plug connectors
or missing screws.
Only use the product within the performance
range provided in the technical data.
SIGNAL WORD
Type of RISK!
Consequences
Precautions
This warning symbol cautions
against dangers to your health.
Observe all the safety instructions
that follow this symbol to avoid
possible injuries or death.
This warning symbol cautions
against dangers to your health
caused by electrical voltage or
currents. Observe all the safety
instructions that follow this
symbol to avoid possible injuries
or death.
CAUTION
CAUTION indicates a potentially
hazardous situation which, if not avoided,
could result in minor or moderate injury or
damage to equipment.
ATTENTION
ATTENTION indicates a situation which, if
not avoided, could result in minor or
moderate damage to equipment.
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3 Delivery contents
Persons who assemble, operate,
disassemble or maintain Rexroth products
must not consume any alcohol, drugs or
pharmaceuticals that may affect their ability
to respond.
The warranty only applies to the delivered
configuration.
The warranty will not apply if the product is
incorrectly assembled, or handled or not
used as intended.
Do not expose the product to any mechanical
loads under any circumstances. Do not place
any objects on it.
During assembly
Make sure the relevant system component is
not under pressure or voltage before
assembling the product or when connecting
and disconnecting plugs. Protect the system
against being switched on.
Lay cables and lines so that they cannot be
damaged, are in accordance with the
bending radiuses, and no one can trip over
them.
Before commissioning, make sure that all the
plug connectors are installed correctly,
undamaged, and that all screws are
tightened.
During commissioning
Before commissioning, let the product
acclimate itself for several hours before
commissioning, otherwise water may
condense in the housing.
Make sure that all electrical connections are
either used or covered. Commission the
product only if it is installed completely.
During cleaning
Cover all openings with the appropriate
protective equipment in order to prevent
detergents from penetrating the system.
Never use solvents or aggressive detergents.
Only clean the product using a slightly damp,
lint-free cloth. Only use water to do this and,
if necessary, a mild detergent.
Disposal
Dispose of the product in accordance with
the currently applicable national regulations
in your country.
3 Delivery contents
The delivery contents include:
• 1 IM24V interface module
• 1 operating instructions for the IM24V
interface module
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4 Product description
4 Product description
Performance description
The IM24V interface module makes it
possible to control a tightening system via a
24 V interface or to output 24 V status
signals from the tightening system. Actuators
and initiators can also be connected at this
interface. Several of these modules can be
used within a tightening system. The
appropriate function is simply selected in the
operating program.
The IM24V offers the option to completely
isolate the inputs and outputs galvanically.
A power pack, which is not included in the
delivery contents, is necessary to do this.
Device description
The module provides 10 inputs and 13
outputs. The outputs are short circuit-proof
and protected against reverse polarity.
Fig. 1: IM24V interface module
1X1S1 interface
2XDD1 interface
3Jumper for internal/external power
supply
4Fuse
5Screws
1
23
4
5
4V
GND
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4 Product description
X1S1 interface
This interface is designed as a two-pin
spring-type terminal to connect an external
24 V power supply.
Fig. 2: Two-pin spring-type terminal (female)
XDD1 interface
This interface is designed as a 25-pin SUB-D
plug connector for digital inputs/outputs. The
logical assignment of the internal tightening
system signals to the respective inputs/
outputs is done with the BS350 operating
system.
Fig. 3: 25-pin SUB-D plug connector (female)
Table 1 X1S1
Pin Signal Description/
function
Voltage/
current
1 24 V 24 V external
supply voltage
24 V, 3 A
2 0V Reference
potential for
external 24 V
2
1
24V
GND
113
1425
Table 2 XDD1
Pin Signal Description/
Function
Voltage/
current
1 24 V 24 V external
supply voltage
24 V, 3 A
2 I2 Input 2 24 V
3 I4 Input 4 24 V
4 I6 Input 6 24 V
5 I8 Input 8 24 V
6 I10 Input 10 24 V
7 O2 Output 2 24 V/500 mA
8 O4 Output 4 24 V/500 mA
9 O6 Output 6 24 V/500 mA
10 O8 Output 8 24 V/500 mA
11 O10 Output 10 24 V/500 mA
12 O12 Output 12 24 V/500 mA
13 0V Reference
potential for
24 V
external
14 I1 Input 1 24 V
15 I3 Input 3 24 V
16 I5 Input 5 24 V
17 I7 Input 7 24 V
18 I9 Input 9 24 V
19 O1 Output 1 24 V/500 mA
20 O3 Output 3 24 V/500 mA
21 O5 Output 5 24 V/500 mA
22 O7 Output 7 24 V/500 mA
23 O9 Output 9 24 V/500 mA
24 O11 Output 11 24 V/500 mA
25 O13 Output 13 24 V/500 mA
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4 Product description
Jumper
The jumper on the circuit board makes it
possible to select between an internal and
external power supply for the outputs.
Fig. 4: IM24V, side view, jumper assignment for
internal/external power supply
1) Factory setting
The internal power supply is used if “Internal”
is selected. The total current for the outputs
may not exceed max. 1 A.
The external power supply, which must be
connected at the X1S1 or XDD1 interface, is
used if “External” is selected. The total
current for the outputs may not exceed max.
3 A (protected via a fuse).
Fuse
The maximum permissible current is limited to
3.15 A via the UL fuse if an external power
supply is used.
Fig. 5: Fuse
ATTENTION
The voltage circuits on the terminal are
safely isolated from the mains circuits (safe
isolation in accordance with EN50178).
The requirements for safe isolation of
electric circuits must be observed if using
the connection options on this terminal.
Extern
Intern
24V extern
1)
4V
GND
External
Internal
Table 3
Microfuse type Supplier
TR 5, no. 372; 3.15 A
delayed;
spacing 5.08 mm,
pin length 4.3 mm
Wickmann
MSTU 250, 3.15 A delayed;
spacing 5.08 mm,
pin length 4.3 mm
Schurter
4V
GND
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5 Transport and storage
5 Transport and storage
For storing and transporting the product
always observe the ambient conditions
specified in the technical data (see
“Technical data” on page 27).
6 Assembly
When installing the product always observe
the ambient conditions specified in the
technical data (see “Technical data” on
page 27).
Required tools
• Screwdriver for spring-type terminal
Assembling the IM24V
1. Always switch off the power supply to the
relevant system component before
assembling the IM24V interface module.
2. Insert the IM24V interface module into
the appropriate slot on the system
component (B1 or B2) until it catches
(example in Fig. 6).
3. Tighten the front knurled bolts until the
front panel fits tightly.
CAUTION
Risk of injuries and damage
to property!
Assembly of the IM24V interface
module requires basic mechanical
and electrical knowledge.
yOnly qualified personnel are
authorized to assemble the
IM24V interface module (see
“Personnel qualifications” on
page 17).
yMeasures to prevent
electrostatic discharge (ESD
protection) must be
undertaken to protect the
module and system
components during all
assembly work.
CAUTION
Risk of injuries when
assembling under voltage!
If you do not switch off the power
supply before assembling the
IM24V interface module, you may
get injured or the device or system
components may be damaged.
yAlways switch off the power
supply to the relevant system
component before assembling
the IM24V interface module.
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7 Commissioning
Fig. 6: Example: Slots B1, B2 on the CS351 Compact System
7Commissioning
• Before commissioning, check that all plug-
in connections have the correct seat.
• Switch on the power supply for the system
components.
With the exception of the jumpers described
in section 4, there are no further setting
elements on the IM24V interface module.
8 Operation
Operation is not necessary while running.
1M24V
1
17
9
1
24 C5C4
C2
C3
C1
16
8
X7E1
X3U1
X3U2 XDN1
X6C1
X3C1
XDV1
X3U4
X3U3
Reset
B2
XDD1 X1S1
B1
A
NOKOK FG
Rexroth
CS351
CAUTION
Risk of injuries and damage
to property!
Commissioning of the IM24V
interface module requires basic
mechanical and electrical
knowledge.
yOnly qualified personnel are
authorized to commission the
system (see “Personnel
qualifications” on page 17).
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