Bosch Rexroth IndraControl XFE 01.1 Series User manual

IndraControl
XFE 01.1
Extension Modules Profibus, RT-Ethernet, Sercos, CAN
Operating Instructions
R911345570
Edition 05

IndraControl XFE 01.1 Extension Mod-
ules Profibus, RT-Ethernet, Sercos, CAN
Change Record
Edition 05
2019-06
Refer to tab. 1-1 "Change Record" on page 1
Copyright
© Bosch Rexroth AG 2019
All rights reserved, also regarding any disposal, exploitation, reproduction,
editing, distribution, as well as in the event of applications for industrial
property rights.
Liability
The specified data is intended for product description purposes only and shall
not be deemed to be a guaranteed characteristic unless expressly stipulated in
the contract. All rights are reserved with respect to the content of this
documentation and the availability of the product.
Editorial Department
Development Automation Systems Control Platform BoSc (MaKo/MePe)
RS-5a81c5d9d4f9f2ee0a6846a5006d8d2a-5-en-US-4

Table of Contents
Page
1 About this documentation..................................................................... 1
1.1 Overview on target groups and product phases.................................... 1
1.2 Scope..................................................................................................... 2
1.3 Related documents................................................................................ 2
1.4 Customer feedback................................................................................ 2
2 Product identification and scope of delivery......................................... 3
2.1 Product identification and type plate.................................................... 3
2.2 Scope of delivery................................................................................... 3
3 Using safety instructions........................................................................ 4
3.1 Structure of the safety instructions....................................................... 4
3.2 Explaining signal words and safety alert symbol................................... 4
3.3 Symbols used......................................................................................... 5
3.4 Explaining the signal alert symbol on the device................................... 5
4 Intended use.......................................................................................... 5
5 Spare parts, accessories and wear parts.............................................. 6
5.1 Connector 24 V...................................................................................... 6
5.2 Connector set for the CAN module........................................................ 6
5.3 Bus base module .................................................................................. 6
5.4 End clamp.............................................................................................. 6
5.5 Wear parts............................................................................................. 6
6 Ambient conditions................................................................................ 7
7 Technical data........................................................................................ 8
7.1 Voltage supply and current consumption.............................................. 8
8 Standards.............................................................................................. 9
8.1 Standards used...................................................................................... 9
8.2 CE marking........................................................................................... 10
8.2.1 Declaration of conformity.................................................................... 10
8.3 UL/CSA certified.................................................................................. 10
8.4 Marine and offshore certification (XFE01.1-FB-03, XFE01.1-FB-20).... 11
IndraControl XFE 01.1 Extension Mod-
ules Profibus, RT-Ethernet, Sercos, CAN
I
Table of Contents
R911345570_Edition 05 Bosch Rexroth AG

Page
9 Interfaces............................................................................................. 11
10 Mounting, demounting and electric installationI................................. 13
10.1 Housing dimensions............................................................................. 13
10.2 Installation notes................................................................................. 14
10.3 Mounting.............................................................................................. 16
10.4 Demounting......................................................................................... 17
10.5 Electric installation.............................................................................. 18
10.5.1 External power supply unit ................................................................. 18
10.5.2 Voltage supply for the control and for the extension modules............ 20
10.5.3 24 V voltage supply.............................................................................. 21
11 Commissioning.................................................................................... 21
12 Device description............................................................................... 21
12.1 LEDs..................................................................................................... 22
12.1.1 LEDs on extension modules................................................................. 22
12.1.2 LED on XD1 plug.................................................................................. 23
13 Error causes and troubleshooting........................................................ 23
13.1 Error cases after commissioning the CAN module............................... 24
14 Maintenance........................................................................................ 25
14.1 General information............................................................................. 25
14.2 Regular maintenance tasks.................................................................. 25
15 Ordering information........................................................................... 26
15.1 Type code............................................................................................. 26
15.2 Accessories and spare parts................................................................ 27
16 Disposal............................................................................................... 27
16.1 General information............................................................................. 27
16.2 Return.................................................................................................. 27
16.3 Packaging............................................................................................. 27
17 Service and support............................................................................ 27
Index.................................................................................................... 29
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Table of Contents
IndraControl XFE 01.1 Extension Mod-
ules Profibus, RT-Ethernet, Sercos, CAN
Bosch Rexroth AG R911345570_Edition 05

1 About this documentation
Editions of this documentation
Edition Release
Date
Note
01 2014-10 First edition
02 2016-08 CAN modules and Sercos modules supplemented
03 2016-10 Corrections
04 2017-02 Explosion protection notes and type plate supplemented
05 2019-06 Standards and warning instructions modified for UL, explosion protection
notes removed
Tab. 1-1: Change Record
1.1 Overview on target groups and product phases
In the following illustration, the framed activities, product phases and target
groups refer to the present documentation.
Example: In the product phase "Mounting (assembly/installation)", the target
group "mechanic/electrician" can execute the activity "install" using this
documentation.
Presales Aftersales
Selection Mounting
(assembly/installation)
Engineering Commissioning Operation Decommissioning
Product
phases
Target
groups
Activities
Design engineer
Programmer
Technologist
Process
specialist
Select
Prepare
Design
Construct
Mechanic/
electrician
Unpack
Mount
Install
Programmer
Commissioning engineer
Parameterize
Program
Configure
Simulate
Technologist
Process specialist
Optimize
Test
Machine
operator
Maintenance
technician
Service
Operate
Maintain
Remove
faults
Create
the NC program
Mechanic/
electrician
Disposal company
Dismount
Dispose
Fig. 1-1: Assigning the present documentation to the target groups, product phases and ac-
tivities of the target group
IndraControl XFE 01.1 Extension Mod-
ules Profibus, RT-Ethernet, Sercos, CAN
1/31
About this documentation
R911345570_Edition 05 Bosch Rexroth AG

This document instructs the technical staff of the machine manufacturer on how
to safely perform the mechanical and electrical installation and on how to
commission the device.
Required qualification: Individual who is able to assess the tasks assigned and
to identify possible safety risks owing to qualification in the subject, knowledge
and experience. The individual should also be familiar with the standards and
regulations.
1.2 Scope
This document is valid for all variants of the modules, whose type code starts
with: XFE01.1-FB ...
The type code specifications are located on the type plate of the module. Also
refer to chapter 2 "Product identification and scope of delivery" on page 3.
1.3 Related documents
Title Part number and document type
Rexroth IndraControl XM2x
Controls
R911340667
Operating Instructions
Tab. 1-2: Related documents
For related documents, go to the "Rexroth Media Directory" at http://
www.boschrexroth.com.
1.4 Customer feedback
Customer requests, comments or suggestions for improvement are of great
importance to us. Please email your feedback on the documentations to
[e-mail]. Directly insert comments in the
electronic PDF document and send the PDF file to Bosch Rexroth.
2/31
About this documentation
IndraControl XFE 01.1 Extension Mod-
ules Profibus, RT-Ethernet, Sercos, CAN
Bosch Rexroth AG R911345570_Edition 05

2 Product identification and scope of delivery
2.1 Product identification and type plate
U
0.6 A
Made in Germany
IndraControl XFE
SN: 7260007123456BC FD: 12W16
7260
FW: 101
N
N
I-V-C-B-T-V
Functional
Safety
Type
Approved
FI: 001
CERTIFIED www.tuv.com
ID 10000000000
MNR: R911172531 -AA0
Bosch Rexroth AG, Bgm.-Dr.-Nebel-Str. 2
DE-97816 Lohr Hotline: [phone]
DC 24 V
I
"IND.CONT.EQ"
32FB
16 channels
Wire Range 24-16
2700729
1 2 3 4 5 6 7 8 9
101112
13
14
15
16
17
18
1Word mark
2Part number
3Device name
4State of revision
5Functional index
6Plant number
7Serial number
8Serial number as barcode
9Date of manufacture (yyWww)
10 CE conformity marking
11 Company address
12 Underwriters Laboratories Inc. mark
13 Check digit
14 Nominal current
15 Nominal voltage
16 Manufacturing country
17 Software release
18 QR code
Fig. 2-1: Exemplary type plate
2.2 Scope of delivery
●Extension module
●Bus base
●24 V power connector XA-CN01
IndraControl XFE 01.1 Extension Mod-
ules Profibus, RT-Ethernet, Sercos, CAN
3/31
Product identification and scope of delivery
R911345570_Edition 05 Bosch Rexroth AG

●Safety instructions
3 Using safety instructions
3.1 Structure of the safety instructions
The safety instructions are structured as follows:
Burns and chemical burns due to wrong
battery treatment!
CAUTION
Safety alert symbol
Signal word
Avoiding danger
Do not open the batteries and do not heat them over 80 °C.
Consequences and
source of danger
Fig. 3-1: Structure of the safety instructions
3.2 Explaining signal words and safety alert symbol
The safety instructions in this documentation contain specific signal words
(danger, warning, caution, notice) and, if necessary, a safety alert symbol
(according to ANSI Z535.6-2006).
The signal word draws attention to the safety instruction and indicates the risk
potential.
The safety alert symbol (triangular safety reflector with exclamation marks),
preceding the signal words Danger, Warning, Caution indicates hazards for
persons.
DANGER
In case of non-compliance with this safety instruction, death or serious injury
will occur.
WARNING
In case of non-compliance with this safety instruction, death or serious injury
can occur.
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Using safety instructions
IndraControl XFE 01.1 Extension Mod-
ules Profibus, RT-Ethernet, Sercos, CAN
Bosch Rexroth AG R911345570_Edition 05

CAUTION
In case of non-compliance with this safety instruction, minor or moderate injury
can occur.
NOTICE
In case of non-compliance with this safety instruction, material damage can
occur.
3.3 Symbols used
Pointers are displayed as follows:
This is a note.
Tips are displayed as follows:
This is a tip.
3.4 Explaining the signal alert symbol on the device
krax
If this symbol is on your device, you have to observe the documentation
on the device. The respective documentation informs on the type of
hazard as well as the steps required to avoid this hazard.
4 Intended use
Risk of damaging the device if not expressly
stated accessories, mounting parts and other
components, cables, lines and software and
firmware are used.
NOTICE
The IndraControl extension modules may exclusively be used with the
accessories and add-on components specified in this documentation.
Components that are not expressly mentioned must neither be attached nor
connected. The same applies to cables and lines.
Only to be operated with the component configurations and combinations
expressly defined and with the software and firmware specified in the
corresponding functional description.
IndraControl XFE 01.1 Extension Mod-
ules Profibus, RT-Ethernet, Sercos, CAN
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Intended use
R911345570_Edition 05 Bosch Rexroth AG

The IndraControl extension modules can be used for complex connections to
controls that cannot be operated at the S20 bus, such as interface modules to
Profinet, Profibus, CAN and Sercos or Safety connection.
The IndraControl extension modules may only be operated under the mounting
and installation conditions, the position and the ambient conditions
(temperature, degree of protection, humidity, EMC etc.) specified in this
documentation.
5 Spare parts, accessories and wear parts
5.1 Connector 24 V
Ordering code Part number Description
XA-CN01 R911173741 24 V plug
Tab. 5-1: Connector, 24 V
5.2 Connector set for the CAN module
Ordering code Part number Description
S20-CNS 2S-O/D/UI/E1/E2 R911173804 Connector set for the 24 V module and the
CAN module
Tab. 5-2: Connector set CAN module
5.3 Bus base module
Ordering code Part number Description
XA-BS11 R911173772 Bus base module for extension modules
Tab. 5-3: Bus base module for extension bus
5.4 End clamp
Ordering code Part number Description
SUP-M01-ENDHALTER R911170685 2 pieces of snap-on end brackets for 35
mm NS 35/7.5 or NS 35/15 carrier plate;
width: 9.5 mm
Tab. 5-4: End clamp
5.5 Wear parts
There are no wear parts in the extension modules.
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Spare parts, accessories and wear parts
IndraControl XFE 01.1 Extension Mod-
ules Profibus, RT-Ethernet, Sercos, CAN
Bosch Rexroth AG R911345570_Edition 05