Bosch Rexroth NYM04.1-5PW-NNNN-NY4125 User manual

R911336855-04_BAL_DOC
January 18, 2016
Page 1 of 7
1 About this documentation
1.1 Overview –target groups & product phases
The target groups, product phases and activi-
ties that can refer to this document are marked
in rounded boxes in the following figure.
Selection Mounting
(assembly/installation) Engineering Commissioning Operation De-commissioning
Product phases
Presales Aftersales
Design engineer
Programmer
Technologist
specialist
Mechanic/
electrician
Process
Commissioning engineer
Programmer
Technologist
Process specialist
Machine
operator
Maintenance
technician
Service
Mechanic/
electrician
Disposal company
To select
To prepare
To design
To construct
To unpack
To mount
To install
To parameterize
To program
To configure
To simulate
To optimize
To test
To operate
To maintain
To remove
faults
To create
the program
To dismount
To dispose
Target groups
Activities
1.2 Intended Audience
This document explains technical and service
personnel of the machine builder how to safely
install the drive module mechanically and elec-
trically. This document is not the usage manu-
al.
1.3 Availability
These Instructions are part of the drive module
product delivery and must always be available
for the user.
If the drive module is handed over to another
person, these Instructions must be handed over
as well.
1.4 Included Parts
1.5 Variations
These Instructions apply to the drive module
with the following Type code:
NYM04.1-5PW-NNNN-NY4125
1.6 Further Available Documentation
1.7 Additional Parts
The specific system housing NYS04.1-ST-03-
4125-NY4063 for the NYM04.1-5PW-NNNN-
NY4125, host adapter, Motion Control Units,
fan unit, capacitor kits, connection cables, and
more are listed in the project planning manuals
or on www.boschrexroth.com
2 Product Identification and Scope of
Delivery
2.1 Product Identification
View of the NYM04.1-5PW-NNNN-NY4125
The NYM04.1-5PW-NNNN-NY4125 can be
identified by the cover plate and the label on
the rear side of the circuit board.
Cover plate identification
One LED is visible at the top. Below the
LED is the text ‘DRV’.
At the bottom of the cover plate is the
text ‘NY4125’.
In Betrieb
Lagerung und
Transport
Max. Umge-
bungstem-
peratur
+5 ... +55 °C
-25 °C bis +70 °C
Relative
Feuchte
RH-2; 5 % bis 95 %nach DIN
EN 61131-2, Betauung nicht
zulässig.
RH-2; 5 % bis 95 % nach
DIN EN 61131-2, Betauung
nicht zulässig.
Luftdruck
Bis 2700 m über NN nach DIN
60204
Bis 3000 m über NN nach
DIN 60204
Mechanische
Festigkeit
Max. Vibration:
Frequenzbereich:
10...150 Hz
Auslenkung: 0,075 mm
bei 10...57 Hz
Beschleunigung: 1 g
bei 57...150 Hz
Nach EN 60068-2-6
Max. Schock: 15 g nach EN
60 068-2-27, keine Störung
der Funktion
Typecode
Material number
Description
DOK-NY4000-
xxxxxxxxxxx-zzzz-EN-P
R911xxxxxx
Mounting Instruction
In Betrieb
Lagerung und
Transport
Max. Umge-
bungstem-
peratur
+5 ... +55 °C
-25 °C bis +70 °C
Relative
Feuchte
RH-2; 5 % bis 95 %nach DIN
EN 61131-2, Betauung nicht
zulässig.
RH-2; 5 % bis 95 % nach
DIN EN 61131-2, Betauung
nicht zulässig.
Luftdruck
Bis 2700 m über NN nach DIN
60204
Bis 3000 m über NN nach
DIN 60204
Mechanische
Festigkeit
Max. Vibration:
Frequenzbereich:
10...150 Hz
Auslenkung: 0,075 mm
bei 10...57 Hz
Beschleunigung: 1 g
bei 57...150 Hz
Nach EN 60068-2-6
Max. Schock: 15 g nach EN
60 068-2-27, keine Störung
der Funktion
Title and type code
Material number
Rexroth NYCe 4000
Hardware System Manual
DOK-NY4000-HW***SYSTEM-PRRS-EN-E
R911337671
Rexroth NYCe 4000
Standard Housings & Accessories Manual
DOK-NY4000-HOUSING*ACC-PRRS-EN-E
R911337672
Type code
Material
number
Description
NYM04.1-5PW-NNNN-NY4125
R911172221
Drive module
DOK-NY4000-DRV*NY4125*-IT04-EN-P
R911336855
Instructions
EN
Instructions
Rexroth NYM04.1-5PW-NNNN-NY4125
Bosch Rexroth AG
Electric Drives and Controls
Bgm.-Dr.-Nebel-Str. 2
D-97816 Lohr am Main
Telefon [phone]
Telefax [phone]
www.boschrexroth.com

R911336855-04_BAL_DOC
January 18, 2016
Page 2 of 7
Label on the rear side of the circuit board
1
5NYM04.1-5PW-NNNN
12W50 AE1 R911
172221-00542
97058789
2 43
67
1 Type code
2 Version level and status
3 Material number
4 2D bar code of the serial number
5 Date of manufacture (yyWww)
6 Serial number
7 Manufacturer ID
2.2 Scope of Delivery
The drive module product delivery consists of
the following items.
NYM04.1-5PW-NNNN-NY4125 Drive
module, material number R911172221.
DOK-NY4000-DRV*NY4125*-IT04-
EN-P Instructions, material number
R911336855.
3 Using the Safety Instructions
3.1 Safety Instructions - structure
The safety instructions are structured as fol-
lows.
3.2 Explaining Signal Words and Safety Alert
Symbol
The safety instructions in this documentation
contain specific signal words (danger, warning,
caution, notice) and, if necessary, a safety alert
symbol (according to ANSI Z535.6-2006).
The signal word is meant to draw the reader’s
attention to the safety instruction and signifies
the degree of danger.
The safety alert symbol (a triangle with an ex-
clamation point), which precedes the signal
words danger, warning and caution is used to
alert the reader to personal injury hazards.
______________________________________
In case of non-compliance with this safety in-
struction, death or serious injury will occur.
______________________________________
______________________________________
In case of non-compliance with this safety in-
struction, death or serious injury can occur.
______________________________________
______________________________________
In case of non-compliance with this safety in-
struction, minor or moderate injury could oc-
cur.
______________________________________
______________________________________
In case of non-compliance with this safety in-
struction, property damage could occur.
______________________________________
4 Safety Instructions
The drive module is for indoor use only, and
may only be used in combination with parts,
software and firmware indicated in this docu-
ment. Not explicitly mentioned parts may not
be installed or connected.
Do not install and use this drive module
before you have read all relevant documents.
You must read the safety instructions and all
other directions for use before you start any
work or activity with this drive module.
The drive module has no certified func-
tional safety on board. This means that all pre-
cautions for a safe operation must be ensured
by external components.
5 Accessories, Spare Parts and Wear
Parts
The following accessory is available for the
drive module.
Typecode and description
Material number
NYA-04.1-CAP-100V-NY4921
Capacitor kit 100V
R911325079

R911336855-04_BAL_DOC
January 18, 2016
Page 3 of 7
The drive module does not contain any re-
placeable or wear parts. In case of failure, the
entire drive module must be replaced.
6 Ambient Conditions
7 Technical Data
7.1 Logic Power Supply
Power supply required for the logic of the
drive module is supplied by the Motion Con-
trol Unit in the system housing.
7.2 Drive Power Supply
Drive power supply specifications depend on
the connected motors, and has the following
operating range.
The drive power supply must be secured with a
fuse in the DR_PWR connection. The fuse
must be certified for DC rating, Fast Acting,
and have to be UL recognized under CCN
JDXY2/8, or IEC 60127-1 certified. Secondary
fuses also have to be UL or IEC certified for
DC rating.
7.3 I/O Power Supply
The I/O power supply for the fast digital in-
puts, fast digital outputs and digital outputs has
the following operating range.
The I/O power supply must be secured with a
fuse in the 24V_DIO connection. The fuse
must be certified for DC rating, Fast Acting,
and have to be UL recognized under CCN
JDXY2/8, or IEC 60127-1 certified. Secondary
fuses also have to be UL or IEC certified for
DC rating.
8 Standards
8.1 Used Standards
The drive module corresponds to the following
standard.
EN61010-1:2010 (IEC61010-1:2010)
Safety requirements for electrical equip-
ment for measurement, control and labor-
atory use –Part 1: General requirements.
8.2 CE Marking
Declaration of Conformity
The drive module described in the present in-
structions, comply with the requirements and
the target of the following EU directive and
with the following harmonized European
standards:
Low Voltage Directive 2006/95/EC
This product is a built-in unit which, owing to
its installation characteristics, is not able to
comply with the regulations for complete appa-
ratus, machines or installations from the outset.
For this reason, it may only be used for built-in
purposes. The product may only be assessed
with regard to its electrical and mechanical
safety as well as to environmental effects (for-
eign bodies, moisture) after it has been in-
stalled in the product intended for the final us-
er.
After the product has been installed, its EMC
properties may change. Hence the product in-
tended for the final user (complete apparatus,
machines or installations) should be inspected
with regard to its EMC properties by the manu-
facturer of the product intended for the final
user.
Typecode
Supply voltage
Power consumption
NYM04.1-ESC-NNNN-NY4199
Derived from
drive module
1.25W
(excluding
connected encoders)
Typecode
Supply voltage
Power consumption
NYM04.1-ESC-NNNN-NY4199
Derived from
drive module
1.25W
(excluding
connected encoders)
Nominal
DC 24 V
Tolerance
± 5 %
Umin
16,2 V
Current rating for 24 V
Maximum 3 A
Nominal
DC 24 V
Tolerance
± 5 %
Umin
16,2 V
Current rating for 24 V
Maximum 3 A
In Betrieb
Lagerung und
Transport
Max. Umge-
bungstem-
peratur
+5 ... +55 °C
-25 °C bis +70 °C
Relative
Feuchte
RH-2; 5 % bis 95 %nach DIN
EN 61131-2, Betauung nicht
zulässig.
RH-2; 5 % bis 95 % nach
DIN EN 61131-2, Betauung
nicht zulässig.
Luftdruck
Bis 2700 m über NN nach DIN
60204
Bis 3000 m über NN nach
DIN 60204
Mechanische
Festigkeit
Max. Vibration:
Frequenzbereich:
10...150 Hz
Auslenkung: 0,075 mm
bei 10...57 Hz
Beschleunigung: 1 g
bei 57...150 Hz
Nach EN 60068-2-6
Max. Schock: 15 g nach EN
60 068-2-27, keine Störung
der Funktion
Current rating for 24 V
Maximum 3 A
Typecode
Supply voltage
Power consumption
NYM04.1-5PW-NNNN-NY4125
Derived from
MCU
1.8W
(excluding
connected encoders)
Drive power supply
Voltage
Nominal voltage
Input current
24V +/- 6V DC
4,5A
Operating
Storage and transport
Maximum environment
temperature
+5 ... +55 °C
-40 °C … +85 °C
Relative Humidity
10 % … 90 %
(non-condensing)
5 % … 95 %
(non-condensing)
Mechanical Strength
Vibration:
IEC 60068-2-6:2007
Vibration, broadband:
IEC 60068-2-64:2008
Shock:
IEC 60068-2-27:2008
Pollution degree
2
2
Overvoltage category
2
-
Maximum altitude
4000 m
Drive power supply
Voltage
Nominal voltage
Absolute maximum voltage
Input current
15V .. 36V DC 0.5%
42.4V DC
10A , 15A peak

R911336855-04_BAL_DOC
January 18, 2016
Page 4 of 7
9 Interfaces
The connector blocks on the circuit board at
the rear side plugs into the system backplane of
the system housing. More information is avail-
able in the NYCe 4000 Hardware System
Manual.
10 Installation and Removal
______________________________________
Damage to components
may occur if power is applied during instal-
lation or removal.
Make sure power supplies are switched
off before installation or removal of the
system housing.
Do not apply power until the drive mod-
ule is installed.
______________________________________
______________________________________
Damage to components
may occur if drive power voltage is too high.
Make sure that the DP drive voltage is
changed (lowered) before you install the
NY4125 drive module in a drive slot
previously configured for an NY4120 or
NY4140 drive module.
______________________________________
______________________________________
Damage to components
may occur due to electrostatic discharges.
Comply with all ESD protective
measures while working with modules
and components. Avoid electrostatic dis-
charges.
______________________________________
______________________________________
Damage to components
may occur if installed in the wrong system
housing.
Make sure this drive module is only
installed in the NYS04.1-ST-03-4125-
NY4063 system housing.
Make sure this drive module is only in-
stalled in drive slot 0, marked “NY4125”.
______________________________________
Power supplies must be switched on/off
with the disconnecting device installed in the
cabinet.
The drive module may only be used as
build-in equipment, which means that the end-
user must provide a suitable fire and electrical
safe enclosure.
The drive module may only be used in
combination with external approved power
supplies. The supply voltages 24V System,
24V Dig, and 24V Fdig for the system must be
separated at least by reinforced insulation from
all hazardous voltages according to the stand-
ard UL61010-1 third edition.
10.1 Mechanical Dimensions
The dimensions of the drive module are the
following:
You can see the dimensions of the drive mod-
ule in the following views.
10.2 Installation of the Drive Module
The drive module is intended for installation in
the NY4063 system housing with a
Bosch Rexroth backplane. The drive module is
always installed in the slot marked with the
text ‘NY4125’.
Position the drive module in the front slot
guides and gently slide the module into the
slot. Align the connectors of the module with
the connectors on the system backplane. Then
push the module into the connector. Do not use
excessive force to prevent damage to the con-
nector pins.
In Betrieb
Lagerung und
Transport
Max. Um-
gebungs-
temperatur
+5 ... +55 °C
-25 °C bis +70 °C
Relative
Feuchte
RH-2; 5 % bis 95 % nach
DIN EN 61131-2, Betau-
ung nicht zulässig.
RH-2; 5 % bis 95 %
nach DIN EN 61131-2,
Betauung nicht zulässig.
Luftdruck
Bis 2700 m über NN nach
DIN 60204
Bis 3000 m über NN
nach DIN 60204
Mechani-
sche Fes-
tigkeit
Max. Vibration:
Frequenzbereich:
10...150 Hz
Auslenkung: 0,075 mm
bei 10...57 Hz
Beschleunigung: 1 g
bei 57...150 Hz
Nach EN 60068-2-6
Max. Schock: 15 g nach
EN 60 068-2-27, keine
Störung der Funktion
Typecode
Width
Height
Depth
NYM04.1-5PW-NNNN-NY4125
21.7
mm
128.4
mm
148.5
mm

R911336855-04_BAL_DOC
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Page 5 of 7
Tighten the two screws on the cover plate
of the drive module to lock the drive module in
its slot.
10.3 Removal of the Drive Module
Make sure that all power supplies are switched
off, the ‘DRV’ LED on the drive module is off,
and capacitors in the system are fully dis-
charged before you remove the drive module.
Loosen the two screws that hold the drive
module in the slot of the system housing. Gen-
tly pull the drive module out of the slot of the
system housing.
11 Commissioning
______________________________________
Damage to components
may occur if power on/off sequence is not in
the correct order.
Make sure that the 24V System power
supply is applied before the drive power
is applied.
Do not connect the drive power supply to
the “DP 0 NY4125” header of the system
housing while the drive power supply is
switched on.
Do not switch on/off the drive power
supply by connection/disconnecting the
“DP 0 NY4125” plug.
______________________________________
11.1 Logic Power Supply
Power supply for the logic of the drive module
is connected via the connector blocks at the
rear side of the drive module and is supplied by
the Motion Control Unit in the system housing.
11.2 Drive Power Supply
Power supply for the motors connected to the
drive module is connected via the connector
blocks at the rear side of the drive module and
is supplied via the “DP 0 NY4125” header of
the NY4063 system housing.
11.3 I/O Power Supply
Power supply for the digital I/O connected to
the drive module is connected via the connect-
or blocks at the rear side of the drive module
and is supplied via headers of the system hous-
ing.
11.4 Configuration
The flash memory on the Motion Control Unit
(MCU) contains the gateware for the logic on
the drive module. The flash memory on the
MCU also contains a bootloader to communi-
cate with the NYCe 4000 tools such as NYCe-
Configurator. With the tools you can download
from the PC to the MCU the required firmware
for the MCU and the required gateware for the
drive modules installed in the system housing.
12 Description of the Drive Module
The drive module has two blocks of connectors
at the rear edge of the circuit board, which
connects the drive module to the backplane in
the system housing. All power supply connec-
tions and interface connections to other mod-
ules in the NYCe 4000 system housing are es-
tablished via these connector blocks.
The front side of the drive module has a
cover plate. On the cover plate is one LED vis-
ible. The LED is marked ‘DRV’.
13 Diagnosis
After the installation of the drive module in the
system housing (with an MCU installed), con-
nection of the power supply, you can check the
operation of the drive module.
The ‘DRV’ LED shows the status of the drive
module.
See the NYCe 4000 Hardware System
Manual for more information. Note that
NYCe 4000 software must be installed on the
PC.If the NYCe 4000 software is installed on
the PC, you can start the NYCeConfigurator
program and download the required gateware.
See the NYCe 4000 Tools Manual for more in-
formation.
Nominal
DC 24 V
Tolerance
± 5 %
Umin
16,2 V
Nominal
DC 24 V
Tolerance
± 5 %
Umin
16,2 V
“DRV” LED indication
(visible color)
Description
Red continuously
Default setting when the drive module starts, power up.
Fatal error on the drive module, or gateware is not or
not correctlyloaded, or module not operational, because
a communication problem is detected.
Orange continuously
Gateware loaded, but node not yet operational, because
other drive modules in the node are initializing.
Green continuously
Drive module OK.
Red flashing
Drive module is OK, but an overvoltage condition or
over temperature condition is detected, or a configured
motor can not run due to undervoltage.
-Overvoltage condition occurs at 40V.
-Over temperature condition occurs at 105 °C.
-Undervoltage condition occurs at 12V.

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Page 6 of 7
14 Maintenance
The drive module has no special maintenance
requirements.
15 Disposal
15.1 Products
Our products can be returned to us free of
charge for disposal. It is a precondition, how-
ever, that the products are free of oil, grease or
other dirt. In addition, when returned the prod-
ucts must not contain any undue foreign matter
or foreign component.
Please send the products “free domicile”to the
following address:
Bosch Rexroth AG
Electric Drives and Controls
Bürgermeister-Dr.-Nebel-Straße 2
D-97816 Lohr am Main, Germany
15.2 Packaging Materials
The packaging materials consist of cardboard,
wood and polystyrene. They can be easily re-
cycled. For ecological reasons you should not
return the empty packages to us.
15.3 Environmental Protection
No release of hazardous substances.
Our products do not contain any hazard-
ous substances that they can release in the
case of appropriate use. Normally there
aren't any negative effects on the envi-
ronment to be expected.
Materials contained in the products.
Electronic devices
Electronic devices mainly contain:
- steel
- aluminum
- copper
- synthetic materials
- electronic components and modules
Recycling.
Due to their high content of metal most
of the product components can be recy-
cled. In order to recycle the metal in the
best possible way it is necessary to disas-
semble the products into individual mod-
ules. The metals contained in the electric
and electronic modules can also be recy-
cled by means of specific separation pro-
cesses.
The synthetic materials remaining after
these processes can be thermally recy-
cled.
16 Service and Addresses
16.1 Service
Our service department at our main facility
Bosch Rexroth AG
Bgm.-Dr.-Nebel-Str.2
D-97816 Lohr am Main
is always available for information and help.
You can reach us at:
TelephoneMon. - Fri.: 7:00 - 18:00 CET
[phone]
Fax : [phone]
Email: [email protected]
Outside service office hours you can reach
Service Deutschland directly at:
[phone] or
[phone]
Please check the internet company addresses
for hotline call numbers in other countries.
16.2 Addresses
You can find the addresses of our companies
on www.boschrexroth.com.
On the website you can also find addi-
tional information for service, repair (for ex-
ample supplier addresses) and training.
Please contact your nearest supplier or repre-
sentative in your country first before contact-
ing Service Deutschland, if you are outside
Germany.

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Page 7 of 7
Notes