Bosch rexroth CS610 User manual

CS610 Anti-Ice Controller
User Manual

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TABLE OF CONTENTS
1 LAYOUT ……..............................................................................................................................................2
2 MAIN MENUS ............................................................................................................................................. 3
3 AUTHORIZATION VERIFICATION ............................................................................................................ 4
4 SYSTEM CONFIGURATION ....................................................................................................................... 4
5 GROUND SPEED CALIBRATION .............................................................................................................. 6
6 HYDRAULIC VALVE CONFIGURATION .................................................................................................... 7
7 MATERIAL CALIBRATION ........................................................................................................................ 8
8 DATA SAVING/LOADING/DISPLAYING ................................................................................................. 10
9 SUB MENUS ............................................................................................................................................. 12
10 ERROR MESSAGES ................................................................................................................................ 13
11 UNLOAD ................................................................................................................................................... 13
12 SPREADING SCREEN ............................................................................................................................. 14
13 PAUSE/RECIRCULATE ........................................................................................................................... 14
14 UPDATE FIRMWARE ............................................................................................................................... 15
15 LOGGING REPORT .................................................................................................................................. 15
Bosch Rexroth Canada Corp. reserves the right to revise this information at any time and for any reason
and reserves the right to make changes at any time, without notice or obligation, to any of the information
contained in this piece of literature.
Please check for updates at: www.boschrexroth.ca/compu-spread

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1 LAYOUT
CS 610 is anti-icing programmable controller, which can operate in manual, closed or open loop mode, for the
controlled application of liquids used in snow and ice control.
.
Power Switch
Fuse
Power Cable
Serial Cable
Sensor Cable
Valves Cable
USB Port
Encoder with push
button
Touch Pads

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2 MAIN MENUS
When truck is stopped or no ground speed signal comes in, the screen will look like as below if configured for 3
boom mode (standard):

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3 AUTHORIZATION VERIFICATION
To set up the CS-610, either a security USB or a password is needed according to the setting of feature LOCK,
this is to prevent unauthorized personnel from making adjustments to the system.
Once press the ‘SETUP’, it goes to the screen to require a security USB key or the input of the password. If it is
password verification, the screen will look like that:
The most right digit stays bright while the rests are dim, pressing keypad of left or right arrow to choose digit and
up/down arrow to change character (This also applies to the settings of other features). After that, press ENTER
to confirm the input. The default password is 000000, user can change this password once in the setup screen.
4 SYSTEM CONFIGURATION
If the password is correct or program key is present, the setup screen will show on:
Press Up/down arrow to navigate to the different feature and the symbol * will mark the active line in front. Press
ENTER to edit/select settings and some may also have a sub menu CHG to do edit (see example of the editing
of REGN below).
Press NPAGE to go to the next screen and PPAGE to the former one.
4.1 Setting the Region Name and Truck ID
REGN: To edit the REGION and TRUCK name
Version number
V.X
Please Enter Code
Code: 0 0 0 0 0 0
TOTAL SETUP MISC XXXXX ENTER
CHG
FINISH
REC:AUTO
Se
t
REC:AUTO
Se
t
BSW:N
BSW:N

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Press to switch between region and truck name. Press CHG to start to edit region or truck name,
Then press FINSH button to quit editing.
4.2 Setting the UNIT
UNIT: To choose the system unit, metric or imperial.
4.3 Authorization method
LOCK: A valid programing key or six characters password can be chosen to verify the access to the setup.
4.4 Setting the Time
TIME: Clock time is formatted as: Hour: Minute: Second
4.5 Setting the Date
Date: is formatted as Month: Day: Year
4.6 Use External Boom Switches
N: Use on controller boom buttons Y: Use external boom switches
4.7 Recirculation mode
REC: Choose from the following modes:
AUTO --- Recirculate will automatically come on when unit is paused.
MAN --- Operator must press button on screen to recirculate.
OFF --- No recirculation.
MODE: Standard or Air Gate.
4.8 User Option
USER: This option determines whether truck driver is allowed to change the material or not.
N/A --- operator is not allowed to change material.
MAT --- operator is allowed to change material.
4.9 Alarm Speed
ALM: This is the ground speed at which a waring will be displayed on the screen. The "Alarm Speed" is not
activated when the spread rate is zero or the controller is in the Pause mode.
4.10 Liquid level detection
DI: This option determines whether the truck will have liquid level detection or not
N/A --- Liquid level detection disabled.
L-D --- Liquid level detection enabled.
4.11 Setting Dither Frequency
Two options: 66 and 150 Hz
4.12 Setting Beeping and Language
: Enable/disable beeping as feedback to touch pad press.
EN: Default language is English and can switch to French.
4.13 Default Setting and Season Reset
RS: system parameters can be reset to factory defaults or season totals can be reset to zero.
SUM: reset season totals

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PAR: reset parameters to factor defaults
A text page will come out to confirm the action.
5 GROUND SPEED CALIBRATION
There are two ways to do the speed calibration.
If the resolution is known, just manually input the pulses per KM or Mile.
The other way is to set up the predetermined speed as the speed that truck will run more often. Follow the hints
on the screen and allow the system to finish the speed calibration by itself.
After the predetermined speed is set up, it jumps to the following screen and text message “Run CAL SPD &
press START” will flash.
Hold the vehicle speed which is indicated on the vehicle’s speedometer to the CAL SPD before press START.
After 5 seconds, the system will record the pulse resolution automatically. The speed calibration is completed
now.
If known, enter
the
pulses/Km(or
Mile)
To run calibration
procedure press
“Skip”. You must
drive constant at
the cal speed and
press “Start”
Set cal speed if
you will be
running the
speed
calibration
Run CAL SPD & press Start
ABORT START

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6 HYDRAULIC VALVE CONFIGURATION
The left side of screen is to set up the valves configuration.
6.1 Mode
There are eight anti-ice modes. Only closed loop modes can be “Auto nulled”.
--- Manual Mode
This mode allows the driver to manually control the application rate. Each setting on the Conveyor Dial is a
percentage of maximum null setting. There are 9 configurable application rate settings. The display will show
“M” beside material name on the operation screen.
--- Ground speed dependent manual
In addition to manual mode operation, this mode will utilize ground speed to determine whether to output or not.
With no ground speed, there is no output.
--- 1 boom open loop
This mode utilizes the ground speed sensor only to regulate the amount of material that will be dispensed off the
vehicle. There are 9 configurable application rate settings available. The display will show “O” on the screen.
This is just for a single output.
--- 1 boom closed loop
This mode utilizes both the flow meter and ground speed sensors to regulate the amount of material that will be
dispensed off the vehicle. There are 9 configurable application rate settings available. The display will show “C”
on the screen. This is just for a single output.
--- 3 boom Manual Mode
This mode allows the driver to manually control the application rate. Each setting on the Conveyor Dial is a
percentage of maximum null setting. There are 9 configurable application rate settings. The display will show
“M” beside material name on the operation screen. This mode will allow the operator selection of any
combination of three outputs.
--- 3 boom ground speed dependent manual
This mode will utilize ground speed to determine whether to output or not. With no ground speed, there is no
output. This mode will allow the operator selection of any combination of three outputs.
--- 3 boom open loop
RECIR: 90%

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This mode utilizes the ground speed sensor only to regulate the amount of material that will be dispensed off the
vehicle. There are 9 configurable application rate settings available. The display will show “O” on the screen.
This is just for a single output. This mode will allow the operator selection of any combination of three outputs.
--- 3 boom closed loop
This mode utilizes both the flow meter and ground speed sensors to regulate the amount of material that will be
dispensed off the vehicle. There are 9 configurable application rate settings available. The display will show “C”
on the screen. This is just for a single output. This mode will allow the operator selection of any combination of
three outputs.
6.2 Null
1. Press ENTER to null manually and it starts with minimal value immediately
2. Use up and down arrows to adjust speed so that the motor just begins to turn
3. Press to end “Min” value editing and switch to the maximum value
4. Do the same for “Max” except adjust the motor to a safe maximum speed or until the RRM readout stops to
increase.
6.3 Autonulling
The nulling of the solenoids for minimum and maximum values can also be accomplished automatically.
Press the ENTER to start and the text “Autonulling” will flash on the screen during procedure.
Autonull will ends after recording the nulling values.
7 MATERIAL CONFIGURATION
There are four materials for liquid. Within the valves configuration page, the right side is for the corresponding
material configuration.
Using or move from DEICE configuration to material configuration.
RECIR: 90%

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7.1 Material Name
Press ENTER to choose different liquid material.
Use up/down arrow to view each material’s settings and press FINSH to select the material.
If CHG is pressed, system will start to edit the material name which is consist of 4 characters.
After finish editing the material name then press DONE.
7.2 BLAST RATE
BLAST: This is not applicable to the CS610.
7.3 APPLICATION RATES
RATE: There are 9 settings of the application rate for each material when the conveyor works in open or close
loop.
Press ENTER and then up/down arrow to browse the rate setting values, and press CHG to edit the current
rate value.
7.4 PLS/LT or PLS/GAL
Enter the pluses per liter or gallon if known.
Note: This number will automatically be generated as a result of the weight calibration process (Autocal) or input
manually.
7.5 RECIRCULATE
Enter percentage of output when recirculation is running.
7.6 AUTOCAL
Here is the place to do the material calibration.
1. Place an adequate catch container under the spreader discharge chute.
2. Make sure that sufficient material in the hopper and the system is safe to run.
3. Set gate position.
4. Press ENTER to proceed.
5. Turn CONV knob to run.
6. Press FINSH when desired amount is reached.
CHG
FINISH
RECIR: 90%

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After press FINSH, it will go to the page to input the material weight to calculate the WT/REV and the result will
be displayed on the screen.
8 DATA SAVING/LOADING/DISPLAYING
8.1 Save parameters to system
All the changes made on parameters will be updated and saved after press EXIT on the setup screen, system
will also give a text message screen as below.
RECIR: 90%
Turn knob to run ABORT FINISH
Measure material
Enter Number
Vol:
000
.0
ABORT FINISH
===================================
SAVE CONFIGURATION
KEEP POWER ON!
===================================

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8.2 Display the trip and season totals
When truck is stopped, Press TOTAL to display trip and season totals.
Press RESET will go to clear the TRIP TOTALS, while SEASON TOTALS can only be cleared in the setup
screen.
8.3 Save parameters to USB
Press DATA, insert program key and follow the hints on screen. Once “USB FOUND” appears, press SPARA
will save all parameters on the USB with file name including region and truck names.
8.4 Load parameters from USB to Controller
It is also possible to load saved parameters from USB to controller on the screen. By pressing LPARA, It will list
all the parameters files on the USB.
Reset Trip total
only
Data logging
screen (on next
page)
Total distance
material actually
applied
Total distance
travelled
Total liquid
dispensed
Season totals are
reset in Setup
menu
With
Program key
inserted, saves
parameters to key
LOGGING DATA or PARAMETERS
INSERT USB
SPARA LPARA LOG QUIT
With Log key
inserted, saves log
data to key
*
REGION_REX01 REGION_REX06
REGION_REX02 REGION_REX07
REGION_REX03
REGION_REX04
1 --- 10
QUIT NPAGE SELCT
Showing files 1
-
10
Saved parameter
files on Program
key
Load current file

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Use up/down arrow to navigate and press SELCT to load the desired parameter file.
Once confirmed all the parameters will be refreshed in the memory. To save the loaded parameters, it needs to
enter the setup screen and exit normally.
8.5 Save logging data to USB
When truck is stopped, Press TOTAL first, then press DATA, insert log key and follow the hints on screen.
Except save/load parameters between USB and controller, Press LOG can also save all spreading log on the
USB with file name including region and truck names. The text “SAVING…” will be gone after system saving the
spreading log on the USB and clear it on the controller.
9 SUB Menus
9.1 SPEED SIMULATION
When truck is stopped, press go to the screen as below.
Press SMSPD to enter the screen of speed simulation.
Load REGION_REX01?
YES NO
SIM
STOP

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- Make sure that the vehicle is stationary (ground speed = 0)
- Press UP and DOWN buttons to adjust simulated ground speed.
- Under the simulation mode, the system still counts the spreading information into log, so please clear
that by resetting screen totals and retrieving logging data with USB.
9.2 Material change
Press the down arrow, then press once more to enter the sub, sub menu. If MAT is there, Press it to enter
the material change screen.
Press SOLID to change solid material.
A reminder screen of the calibrated gate of new solid material will last for 5 seconds.
10 ERROR MESSAGES
A beep will come on for 4 seconds when an error occurs, then goes off. Some error codes show on the screen
first and come back on 3 minutes later if it is not resolved, while others stay on the screen until power cycle or
resolved.
Error Messages Suggested Solution Cycle power Needed?
BLAST2LONG Turn off blast No
OVERSPEED Slow down, reset max speed No
SPIN OUTPUT Check cables, replace coil Yes
COIL SHORT Check cables, replace coil Yes
11 UNLOAD
Press UNLD to unload and the text “UNLOADING” shows on the screen. (Note: The vehicle must be stationary.)
DONE
EXIT
DEI1
-
3C
0%
UNLOAD

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Turn the dials until the desired speed is achieved. Press QUIT to exit unload mode. Moving the vehicle will
suspend the unload process. It will automatically resume when the truck is stopped again.
12 SPREADING SCREEN
When truck is moving, system will display spreading screen.
Press STAT will go to the diagnosis screen which displays the power voltage, actual flow meter frequency and
rate.
13 PAUSE/RECIRCULATE
If recirculation is disabled in setup:
Press down the encoder knob to pause and press again to resume spreading. If paused when unit shut down, it
will be paused on next boot.
If recirculation is manual in setup:
With no ground speed, press the down arrow on the operator screen, then press RECIR to enable recirculation.
When there is ground speed, it will disable recirculation. It will then need to be re-enabled the same way.
If recirculation is auto in setup:
Whenever the pause button is pressed, recirculation is enabled. When the system is un-paused, it resumes
normal spreading.
Remote pause optional by connecting a momentary switch to the digital inputs on the sensor cable.
It can be activated/deactivated in parallel either from the knobs or remote switches.
ON
ON
40kmh
STAT
QUIT
HZ: 0
RATE: 0
VOLTAGE : 12V

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14 UPDATE FIRMWARE
Copy the latest bin file to the root directory of USB Program Key and rename it to Rexroth2.bin, plug it into the
USB port and then power on the controller, it will upgrade firmware automatically. Unplug the USB stick once
“Verified” shown on the screen. If “Verified failed” appears, copy the bin file to a blank USB and try again.
15 LOGGING REPORT
15.1 Import the logging date to computer
Once logging data is saved on the USB memory stick (see section 8.3), it can be viewed on the computer with
an Excel tool (CS530_Datalog.xlsm).
Press the button “Import Log Data” will check to see if a USB log key is present. If so, then truck data files will be
read into and displayed at Data zone. A new dialog window will pop up to indicate the completion of import. The
original log files will be deleted on the USB stick.
Data Zone

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15.2 Select Report
All the logging data will be displayed in the data zone. It is also possible to select the logging data involving
multiple trucks under a region.
When selecting data, if option All Data is selected and no specific truck is selected, then all the trucks in that
region will be used. Further filtered report can be done by selecting truck name, date and time when Specific is
selected.
•
Specific
allows to choose records
within a selected timing frame
•
To s
elect
start and end of the date and hours

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15.3 View Report
The logging reports will be displayed on the sheet called “Report” by clicking on ‘Display Truck’ after choosing
the criteria at the above section. For example, here you can select region “Toroto” and truck “TUCK03”.
•
Click
Display Truck
will go to Report Sheet

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15.4 Delete Truck
Truck data or region can be cleaned by clicking “delete Truck”. Warning message will pop out to confirm the
operation.