Bradley Express SS Series User manual

SS-2/TT/WH97
Express® Lavatory
System SS-Series
Express® Lavatory Systems
are ADA compliant.
P.O. Box 309, Menomonee Falls, WI 53052-0309
TEL. 1-800-BRADLEY FAX [phone]
http://www.bradleycorp.com
Table of Contents
Pre-Installation Information . . . . . . . . . . . . . . . .2
Dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3
Installation Instructions . . . . . . . . . . . . . . . . . 4-9
Cleaning and Maintenance Instructions . . . . . .10
Soap Dispenser Maintenance . . . . . . . . . . .11-12
Wiring Diagram . . . . . . . . . . . . . . . . . . . . . . . .12
Assembly of Components . . . . . . . . . . . . . .13-14
Check Valve Troubleshooting . . . . . . . . . . . . . .15
Solenoid Valve Troubleshooting . . . . . . . . .15-16
Vernatherm™ Thermostatic Mixing Valve . . . .17
IMPORTANT
Read this entire installation manual
to ensure proper installation, then
file these instructions with the
owner or maintenance department.
Flush all the water supply lines
before making connections.
Wall anchors used must have a
minimum pull-out rating of 1,000
lbs.
Product warranties may be found
under "Product Information" on our
web site at www.bradleycorp.com.
Installation
Instructions
OBSOLETE
215-1453 Rev. B; EN 08-805
© 2008 Bradley Corporation
Page 1 of 17 4/24/08

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Express® Lavatory System SS-Series
SS-2/TT/WH97 Installation - Obsolete
4/24/08 Bradley Corporation • 215-1453 Rev. B; EN 08-805
Pre-Installation Information
Barrier-free and ADA compliant - standard height mounting
The SS-2/TT/WH97 Express® Lavatory System must have a rim height of 34" above finished floor
to be compliant with Americans with Disabilities Act (ADA). When mounted at 34" rim height,
the Express® meets ADA, ANSI and UFAS requirements for barrier-free clearances, reaches and
controls. Always check local codes and ordinances for compliance.
Barrier-free and ADA compliant - juvenile height mounting
The SS-2/TT/WH97 Express® Lavatory System must have a rim height no higher than 31" above
finished floor to be compliant with Americans with Disabilities Act (ADA) Accessibility
Guidelines for Buildings and Facilities: Building Elements Designed for Children's Use; Final
Rule.
Touch TIme™ switch and solenoid
Each sprayhead is controlled by a Touch Time™ switch, enabling each user to activate a single
flow of water. Each valve uses less than half the maximum of hot water allowed by the
ANSI/ASHRAE/IESNA 90.1-1989 Standard.
Supplies required for installation:
• (8) 3/8" wall anchors, bolts and washers to mount frame and bowl (minimum
pull-out rating of 1,000 lbs.) and bowl to wall
• 1/2" NPT tempered supply piping
• 1-1/2" NPT drain piping
• 110 volt electrical outlet for 110/24 VAC plug-in transformer (supplied)

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Express® Lavatory System SS-Series
Installation - Obsolete SS-2/TT/WH97
Bradley Corporation • 215-1453 Rev. B; EN 08-805 4/24/08
SS-2/TT/WH97 Express® Lavatory System Dimensions
Standard Height Mounting

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Express® Lavatory System SS-Series
SS-2/TT/WH97 Installation - Obsolete
4/24/08 Bradley Corporation • 215-1453 Rev. B; EN 08-805
Installation Instructions
Step 1: Rough in
NOTE: See Figure 1a below (for Standard Height) and Figure 1b on page 5 (for Juvenile Height)
when roughing in the Express®.
IMPORTANT: Flush the supply lines before making connections. Debris in supply
lines will cause the valves to malfunction.
IMPORTANT: Turn OFF electrical power to the outlet when installing the Express®.
IMPORTANT: Dimensions shown in Figure 1a are for an SS-2/TT/WH97
Express® only.
1. Rough in 1/2" NPT hot and cold supply lines through wall at dimensions shown.
2. Rough in 1-1/2" NPT drain waste connection through wall at dimensions shown.
3. Install the 110 volt GFCI electrical outlet per local code at the location shown in Figure 2 on
page 5.
4. Install eight 3/8" wall anchors with a minimum pull-out rating of 1,000 lbs. (supplied by
installer) at the locations shown in Figure 1a below or Figure 1b on page 5.
Figure 1a
SS-2/TT/WH97 Express® Lavatory System Dimensions
Standard Height Mounting

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Express® Lavatory System SS-Series
Installation - Obsolete SS-2/TT/WH97
Figure 2
Figure 1b
Bradley Corporation • 215-1453 Rev. B; EN 08-805 4/24/08
SS-2/TT/WH97 Express® Lavatory System Dimensions
Juvenile Height Mounting

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Express® Lavatory System SS-Series
SS-2/TT/WH97 Installation - Obsolete
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Installation Instructions continued . . .
Step 2: Mount frame to wall
1. Using a T25 bit, remove the seven Torx-head screws securing the panel to the frame and
remove the panel (see Figure 3).
2. Position the frame against the wall, ensuring that it is level.
IMPORTANT: Anchoring the frame to a wall that is not flat may cause the frame to
bend. If necessary, install shims to compensate for wall distortion.
3. Ensure that the back of the frame is flat against the wall. If wall is not flat, insert shims
behind the frame to ensure that it will not bend when anchored.
4. Once you have positioned the frame such that it is level and flat against the wall or shimmed,
use the 3/8" bolts and washers to mount the frame to the wall (see Figure 4).
Installation Instructions continue...
Figure 3
(7) TORX-HEAD
SCREW
FRAME
PANEL
Figure 4
(6) 3/8" BOLTS
AND WASHERS
FRAME

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Express® Lavatory System SS-Series
Installation - Obsolete SS-2/TT/WH97
Bradley Corporation • 215-1453 Rev. B; EN 08-805 4/24/08
Installation Instructions continued . . .
Step 3: Install bowl assembly
IMPORTANT: Moving and positioning the bowl will require more than one person.
NOTE: Refer to Figure 5 below when installing the bowl assembly.
1. With someone to assist you, place the bowl assembly squarely onto the frame.
2. Attach the front of the bowl assembly to the frame using the two 1/4"-20 x 3/8" pan-head
screws and washers provided. Do not tighten screws at this time.
IMPORTANT: When bolting the bowl assembly to the frame and wall, do not
overtighten the bolts. Overtightening bolts can damage the
Terreon® material.
3. After the bowl assembly is attached to the frame, use two 3/8" bolts and washers (supplied
by the installer) to bolt the bowl to the wall anchors.
4. Tighten the screws installed in #2 above to secure the bowl assembly to the frame. Do not
overtighten.
Installation Instructions continue...
Figure 5
BACK VIEW

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Express® Lavatory System SS-Series
SS-2/TT/WH97 Installation - Obsolete
4/24/08 Bradley Corporation • 215-1453 Rev. B; EN 08-805
Installation Instructions continued . . .
Step 4: Connecting supply and drain
1. FOR HOT AND COLD SUPPLY: Using a thread sealer, thread the two stop/check valves
onto the hot and cold wall stub-outs. Using the thread sealer, attach the male ends of each of
the two 1/2" flexible hoses to the Vernatherm™ valve, one hose on the hot side and the other
hose on the cold side. Using the fiber washers attached to the hoses, attach the female swivel
ends to the stop/check valves located on the wall stub-outs. (Figure 6a).
NOTE: The red marking on Vernatherm™ Mixing Valve indicates hot water supply inlet. Insert the
plastic tubing from the bowl assembly into the Vernatherm™ Mixing Valve.
FOR SINGLE TEMPERED SUPPLY: Attach the stop/check/strainer to the 1/2" tempered supply
line. Connect the stop/check/strainer to the solenoid valves with the flexible supply hose (see
Figure 6b).
2. Install the drain plug in the hole in the bottom of the bowl (see Figure 7).
3. Beneath the bowl, install the 1/4" rubber washer onto the drain plug, and thread the tailpiece
to the drain plug.
4. Assemble the P-trap by connecting the 1-1/2" tubular pipe to the tailpiece and to the 1-1/2"
drain pipe stubbed out of the wall.
5. Install the strainer on the drain plug opening inside the bowl, and push the strainer firmly
into place. Secure the strainer to the drain with the screw provideed.
Figure 7
Figure 6a
FLEXIBLE
SUPPLY
HOSE VERNATHERM™
THERMOSTATIC
MIXING VALVE
FLEXIBLE
SUPPLY HOSE
CONNECT TO
1/2" NPT COLD
WATER SUPPLY
CONNECT TO
1/2" NPT HOT
WATER SUPPLY
FLEXIBLE
SUPPLY HOSE
(TO SOLENOID
BRACKET)
Figure 6b
STOP/STRAINER/CHECK
VALVE (S60-003)
90° ELBOW
169-639
1/2 NIPPLE
(113-006DJ)
FIBER
WASHER

Installation Instructions continued . . .
Step 5: Connecting electrical and supply tubing
WARNING: The Express® must be connected to the 120 VAC Class II plug-in
transformer provided. Connection to any other type can result in
damage to the electronics and cause personal injury.
CAUTION: Connection of leads other than shown may cause permanent
damage to the Touch Time™ switch.
1. Insert the two sprayhead supply tubes into the two solenoid tube connectors by loosening the
compression nut and firmly pushing the tubing into the tube connector until the tubes are
fully seated, then re-tighten the compression nut (hand-tight and then two full turns with a
wrench) (see Figure 8).
2. Connect the wires per the wiring diagram shown below. Attach the terminal block to the
frame near the solenoid rack using the hook-and-loop fastener provided.
Step 6: Completing installation
1. Turn on the water supply to the Express® and check for leaks.
2. Turn on the electrical power, trigger the Touch Time™ push buttons and check for proper
function (the timing is electronically controlled and set at 15 seconds).
3. After testing is complete, reinstall panel to frame. Fasten panel with seven Torx-head screws
provided (see Figure 3 on page 8).
NOTE: For Express® units with optional soap dispensers, see pages 11 and 12 for soap dispenser
maintenance instructions.
NOTE: Activation of the push button takes place only when it is released, thereby preventing
“hold open” activation.
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Express® Lavatory System SS-Series
Installation - Obsolete SS-2/TT/WH97
Bradley Corporation • 215-1453 Rev. B; EN 08-805 4/24/08
Figure 8
GREEN SUPPLY
TUBE FROM
SPRAYHEAD)
GRAY SUPPLY
TUBE (FROM
SPRAYHEAD)
COMPRESSION
NUT
WATER
SUPPLY
REFER TO WIRING
DIAGRAM AT RIGHT
120v
TRANSFORMER
S83-134
SOLENOID
RACK
TERMINAL
BLOCK
269-1311
TT1 TT2
WIRING DIAGRAM

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Express® Lavatory System SS-Series
SS-2/TT/WH97 Installation - Obsolete
4/24/08 Bradley Corporation • 215-1453 Rev. B; EN 08-805
Cleaning and Maintenance Instructions
IMPORTANT: Strong alkaline or acid-based chemicals and cleansers should not be
used to clean Terreon®. If these chemicals come in contact with the Terreon® surface,
wipe off the surface immediately and flush with soapy water.
Terreon® and panel maintenance
The bowl and sprayhead cover are constructed of Terreon®, a densified solid surface material
composed of an acrylic modified polyester resin. Terreon® is resistant to chemicals, stains, burns
and impact. Surface damage can be easily repaired with everyday cleaners or fine grit abrasives.
The panel and sprayhead body are made of an acrylic/ABS laminate, and will not chip, peel or flake.
With regular cleaning, your Terreon® fixture will provide years of dependable service.
Cleaning
• Daily Cleaning: Wipe the surface with a damp cloth and wipe dry.
• Weekly Cleaning: Wipe the surface with a damp cloth and a household liquid detergent.
Stubborn stains can be removed as follows:
1. Using a #7448 Scotch-Brite® pad, scrub with an abrasive cleanser such as Ajax®,
Comet® or Soft Scrub® and water.
2. Clean thoroughly with soapy water and allow to dry.
• Scorch Marks: Although Terreon® will not burn, a lit cigarette in contact with Terreon®
could leave a scorch mark. Scorch marks can be removed by buffing with a #7448 Scotch-
Brite pad or with an abrasive cleaner.
•Repair kit: In the unlikely event your Terreon® surface becomes damaged, it can easily and
inexpensively be repaired. Contact your Bradley representative to order a repair kit and be
sure to specify color when ordering.
Panel cleaning
IMPORTANT: Do not use abrasive cleansers to clean the panel or sprayhead body.
Abrasive cleaners can mar the surface.
•Graffiti/Vandalism: If vandals create markings on the panel, Bradley recommends using
Motsenbocker’s LIFT OFF® to remove ink and spray paint. Remover #3 is for ink and markers,
and Remover #4 is for spray paint. Motsenbocker’s LIFT OFF® can be ordered through
Sanitary Maintenance Service Inc. (call 1-800-451-5523 x 425 or visit
www.santitarymaintenance.com/product.htm for ordering information). After cleaning with
LIFT OFF®, give the panel a final thorough cleaning with a liquid tub and tile cleaner to
remove soil and maintain the glossy finish.
NOTE: Use of brand names is intended only to indicate a type of cleaner. This does not constitute an
endorsement, nor does the omission of any brand name cleaner imply its inadequacy. Many products
named are regional in distribution and can be found in local supermarkets, department and hardware
stores or through your cleaning service. It is emphasized that all products should be used in strict
accordance with package instructions.

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Express® Lavatory System SS-Series
Installation - Obsolete SS-2/TT/WH97
Bradley Corporation • 215-1453 Rev. B; EN 08-805 4/24/08
Soap Dispenser Maintenance
Step 1: Fill soap dispenser
The soap valve will dispense vegetable/coconut oil liquid soaps, synthetic detergents, viscous
lotion soaps, and antiseptic solutions. A 10-15% concentration is recommended for vegetable
or coconut oil liquid soaps. Synthetic detergents, lotion soaps, and antiseptic soaps require no
dilution.
1. Using two screwdrivers (or similar tool), push up on the release tabs located beneath the soap
dispenser and pull out the soap tank from the sprayhead (see Figure 9a).
2. To remove packing dust, rinse out the soap tank with hot water. Shake water out thoroughly
and allow to dry.
3. Pour the soap into the soap tank's filler hole (see Figure 9b).
4. After the soap tank is filled, position the soap tank in the sprayhead opening and push into place.
Figure 9a
Figure 9b
(2) SOAP DISPENSER VALVE
S09-007
SOAP TANK
133-107 (GRAY)
133-131 (PUTTY)
133-131A (COAL)
FILLER HOLE

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Express® Lavatory System SS-Series
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Soap Dispenser Maintenance continued . . .
Step 2: Change soap type
1. Pour out all of the soap from the dispenser.
2. Rinse the soap dispenser with hot water several times until all of the residue is removed, and
pump the valve until clean water appears.
3. Rinse the dispenser with ethyl alcohol and allow to air dry.
4. After the dispenser is dry, pour the new soap into the soap dispenser.
Step 3: Cleaning Instructions
Regular cleaning of the soap dispenser is recommended to ensure optimum performance and
maximum service life. Cleaning the soap dispenser monthly to remove soap residue, dirt, and
other accumulations should become a regular part of your washroom cleaning routine and general
maintenance program.
IMPORTANT: Do not use abrasive cleansers to clean the soap tank. Abrasive
cleaners can mar the panel’s surface.
Clean exterior: Use warm water and soap to clean the exterior of the soap dispenser. Dry with
a soft cloth.
Clean interior: Inspect the interior of the soap tank for residue or coagulation of soap. If
necessary, clean the soap tank according to the following procedure:
1. Pour out any remaining soap in the tank.
2. Fill the tank half-full of hot water and shake the tank to dislodge the soap residue.
3. Empty the water from the container and repeat steps 1 and 2 until the soap container is clean.
NOTE: If rinsing alone does not remove the soap residue, place a small chain (24 inches long)
into the soap tank with hot water and shake the container until the chain dislodges the residue.
Then remove the chain and rinse out the soap tank.
Clean internal components: To clean the internal components of the soap dispenser, pump
hot water through the soap dispenser until a clean flow of water comes out of the valve.

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Express® Lavatory System SS-Series
Installation - Obsolete SS-2/TT/WH97
Bradley Corporation • 215-1453 Rev. B; EN 08-805 4/24/08
Assembly of Components
(7) TORX-HEAD
PANEL SCREW
160-378 (GRAY)
160-378A (PUTTY)
160-378B (COAL)
ACCESS PANEL
186-1195 (GRAY)
186-1195A (PUTTY)
186-1195B (COAL)
SPRAYHEAD
COVER/SHELF
(Part number varies with color of unit. Contact
your local Bradley representative for assistance.
FRAME
S17-276
Vernatherm™ Thermostatic Mixing Valve
Assembly S67-571
FLEX HOSE WITH
SWIVEL END
269-653
STOP/CHECK
VALVE
S27-102
FILTER
WASHER
269-1188
VERNATHERM
VALVE
(S01-116B)
STOP/STRAINER/CHECK
VALVE (S60-003)
90° ELBOW
169-639
1/2 NIPPLE
(113-006DH)
Optional Stop/Strainer/Check Valve

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Express® Lavatory System SS-Series
SS-2/TT/WH97 Installation - Obsolete
4/24/08 Bradley Corporation • 215-1453 Rev. B; EN 08-805
Other Replacement Parts
Assembly of Components continued . . .
Touch Time™ assembly and solenoid valve
To access Touch Time™ switch: Remove the eight Phillips-head screws located in the bottom of
the sprayhead body and lift the cover/shelf off.
To reinstall sprayhead cover/shelf: Position the cover/shelf on the sprayhead body and secure it
to the sprayhead body using the eight screws provided.
110-24 VAC CLASS II
PLUG-IN TRANSFORMER
S83-152

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Express® Lavatory System SS-Series
Installation - Obsolete SS-2/TT/WH97
Bradley Corporation • 215-1453 Rev. B; EN 08-805 4/24/08
Check Valve Troubleshooting
If water just dribbles or does not flow from sprayhead:
1. Close the stops and check the valves that supply water to the lavatory system.
2 Inspect the stop/check valves for proper installation.
3. Remove the flexible hoses from the stop/check valves and clean the strainers, if necessary.
If water sprayhead delivers all hot or cold water:
1. Close the stops and check the valves that supply water to the lavatory system.
2. Inspect the stop/check valves for proper installation.
3. Remove the flexible hoses from the stop/check valves and clean the strainers, if necessary.
4. Inspect mixing valve for proper installation (see Vernatherm valve on page 17).
• A red marking indicates the hot inlet.
Solenoid Valve Troubleshooting
CAUTION: Turn off electrical and water supplies to unit before troubleshooting.
Problem: An individual operating station fails to shut off and drips.
Cause: There is debris trapped between the diaphragm and the valve seat.
Solution: Remove debris between diaphragm and the valve seat.
1. Using a small wrench, loosen the bonnet nut, unscrewing counterclockwise, and gently tip
forward to remove from the valve body. Be careful not to lose the armature or spring.
2. Remove the diaphragm. Remove any particles that have been trapped between the diaphragm
and the valve seat. Rinse off the diaphragm and inspect for damage. Make sure both orifices
are open.
3. Reassemble in reverse order. Do not overtighten the bonnet nut or you may crack the plastic
valve body. Hand tight plus 1/8 turn is sufficient.
4. Reconnect the wiring per diagram on page 9.
Problem: An individual operating station fails to turn on.
Cause: A failed coil for the valve, or loose electrical connection to the terminal.
Solution: Test the station to determine cause.
1. Disconnect the wires from the coil (269-579) of an adjacent valve. Disconnect the wires
from the problem valve and reconnect to the adjacent valve.
2. Turn on the electrical and water supplies to the unit. Press the Touch Time™ switch of the
problem station, and the adjacent station should operate.
If the adjacent station operates and cycles normally, replace the coil on the problem valve.
If the adjacent valve fails to turn on, inspect the wires from the Touch Time™ switch and do the
following:
• make sure there are no breaks and that the fully insulated disconnect terminals are firmly
crimped in place;
• turn off electrical and water supplies;
• reconnect to the adjacent valve and turn on electrical and water supplies to the unit;
• press the Touch Time™ switch. If the station still fails to turn on, replace the Touch Time™
switch (see page 14).

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Express® Lavatory System SS-Series
SS-2/TT/WH97 Installation - Obsolete
4/24/08 Bradley Corporation • 215-1453 Rev. B; EN 08-805

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Express® Lavatory System SS-Series
Installation - Obsolete SS-2/TT/WH97
Bradley Corporation • 215-1453 Rev. B; EN 08-805 4/24/08
THEN
Valve Position is Hot Supply Cold Supply Valve Delivers
Correct Hot Cold Mixed 107°
Correct Hot No Water Valve shuts off or drips
Correct No Water Cold Valve shuts off or drips
Correct Hot Hot Hot
Correct Cold Cold Cold
Reversed Hot Cold Cold/below 107° Hot/above 107°
Reversed Hot No Water Hot
Reversed No Water Cold Cold
Reversed Hot Hot Hot
Reversed Cold Cold Cold
Vernatherm™ Mixing Valve Maintenance and Service
*Repair kit S45-049 is pre-packaged and includes O-Ring, Flip Ring, Power Element and Spring.
Maintenance Instructions
1. Disassemble the Vernatherm™ Valve as shown,
being careful not to damage the power element.
Replace the element, if necessary.
2. If necessary, remove the old flip ring and replace
with a new ring.
NOTE: An old or worn flip ring may cause temperature
fluctuation and/or water chatter.
3. Reassemble the power element and valve body.
Apply grease to the main valve slide and gently
ease into position, rotating so that grease is
applied to the flip ring. Do not force the slide as
this may push the flip ring from its position. To
test, rotate the slide; a slight drag should be felt
when correctly installed.
4. Reassemble the valve.
Service Suggestions
When servicing the valve, make sure it is installed in the correct position. The most common error
occurs when the valve is installed in the reversed position, that is, the hot line is connected to the
cold line and the cold is connected to the hot.
NOTE: A red marking indicates the hot side of the valve.
The table below lists conditions that occur when the valve is installed correctly, and when it is in
the reversed position.
Flip Ring*
125-015
Power Element*
S27-019
Valve Slide
S01-039
Spring*
135-008
O-Ring*
125-001CH
Screw
160-175
Body
S73-027
Body (chrome)
S73-028
Cover
107-261B
IF