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  9. BSL STRAUTMANN Magnon CFS 430 User manual

BSL STRAUTMANN Magnon CFS 430 User manual

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Original
instructions
Short-cut forage wagon / Short-
cut forage wagon with beaters
Magnon CFS 430 - 530
Magnon CFS 430 DO - 530 DO
W09763000_0S38001 - W09765999_0S38999
Original instructions
763009004
b.000 | 02.21
EU Declaration of Conformity
Manufacturer:
B. Strautmann & Söhne GmbH u. Co. KG
Bielefelder Str. 53 | D-49196 Bad Laer
Legal person established within the Union and authorised to compile the technical documentation:
B. Strautmann & Söhne GmbH u. Co. KG
Bielefelder Str. 53 | D-49196 Bad Laer
Description and identification of machine:
Designation:
Short-cut forage wagon / Short-cut forage wagon with dosing unit
Function:
Cutting, charging, transport and distribution of green, chopped and
dried-out forage
Model:
Magnon CFS / Magnon CFS DO
Type:
Magnon CFS 430-530
Magnon CFS 430-530 DO
Vehicle/Machine ID number:
W09763000_0S38001 - W09765999_0S38999
Trade name:
Magnon CFS / Magnon CFS DO
Short-cut forage wagon / Short-cut forage wagon with dosing unit
We hereby explicitly declare that the machine complies with all relevant provisions of the following
directives:
2006/42/EC:2006-05-17
EC machinery directive 2006/42/EC
2014/30/EU:2014-02-26
Electromagnetic compatibility directive 2014/30/EU
Sources of the applied harmonised standards according to article 7 paragraph 2:
DIN EN ISO 12100-1:2013-08
Safety of machinery - General principles for design - Risk assessment
and risk reduction
DIN EN 690:2014-03
Agricultural machinery –Manure spreaders - Safety
DIN EN 703:2004+A1:2009
Agricultural machinery - Machines for loading, mixing and/or chopping
and distributing silage
EN 1853:2019-09
Agricultural machinery - Trailers - Safety
German version EN 1853:2017+AC:2019
DIN EN ISO 4254-1:2016-09
Agricultural machinery - Safety - Part 1: General requirements
German version EN ISO 4254-1:2015
DIN EN ISO 4254-11:2011-08
Agricultural machinery - Safety - Part 11 - Pick-up balers
German version EN ISO 4254-11:2010
DIN EN ISO 4413:2011-04
Fluid power - General rules and safety requirements for hydraulic
systems and their components
German version EN ISO 4413:2010
DIN EN 12965:2020-10
Tractors and machinery for agriculture and forestry - Propeller shafts
and their guards - Safety
DIN EN ISO 13854:2020-01
Safety of machinery - Minimum distances to prevent limbs from
being crushed
DIN EN ISO 13857:2020-04
Safety of machinery - Safety distances to prevent hazard areas from
being reached by upper and lower limbs
German version EN ISO 13857:2019
DIN EN ISO 14120:2016-05
Safety of machinery - Guards - General requirements German
version EN ISO 14120:2015
DIN EN 60204-1:2019-06
Safety of machinery - Electrical equipment of machines - Part 1:
General requirements (IEC 60204-1:2016)
Bad Laer, 30.04.2021
Dipl.-Kfm. W. Strautmann
Managing Director
Manufacturer
Address
B. Strautmann & Söhne GmbH u. Co. KG
Bielefelder Straße 53
D-49196 Bad Laer
Phone
+ 49 (0) 5424 802-0
Fax
+ 49 (0) 5424 802-76
E-mail
[email protected]
Internet
http://www.strautmann.com
Customer service
Phone
+ 49 (0) 5424 802-220
E-mail
[email protected]om
Identification data
They are registered on the type plate. Please enter the data of your machine
here:
ID no.
Model
Year of manufacture
Contact details of dealer / of authorised workshop
Address
Phone
Copyright
All copyrights and property rights to this machine and all related technical
documentation remain with B. Strautmann & Söhne GmbH u. Co. KG.
The contents of these instructions are protected by copyright. The use is
admissible within the exploitation of the machine. The instructions must not be
reproduced, distributed or modified without the written consent of the manufacturer.
All rights reserved.
© Copyright | B. Strautmann & Söhne GmbH u. Co. KG
Table of contents
1About these instructions................................................................................14
1.1 Target group.............................................................................................15
1.2 Other relevant documents........................................................................15
1.3 Representational conventions..................................................................16
1.3.1 Activities and lists................................................................................16
1.3.2 References and further information ....................................................17
1.3.3 Location details...................................................................................17
1.3.4 Warning signs .....................................................................................17
1.4 Applied terms ...........................................................................................19
1.5 Abbreviations ...........................................................................................19
2Safety ............................................................................................................20
2.1 General information on safety..................................................................20
2.2 Correct use...............................................................................................20
2.3 Reasonably foreseeable misuse..............................................................21
2.4 Safety-conscious working ........................................................................22
2.5 Technical alterations................................................................................22
2.6 User’s obligation.......................................................................................23
2.7 Operator’s obligation ................................................................................23
2.7.1 Staff requirements...............................................................................24
2.7.2 Personal protective equipment (PSA).................................................25
2.8 Risk potential and residual risks ..............................................................26
2.8.1 Hazardous area and dangerous spots................................................26
2.8.2 Risks due to moving parts...................................................................27
2.8.3 Risks due to hydraulic and pneumatic energy....................................28
2.8.4 Risks due to electrical energy.............................................................29
2.8.5 Risks due to hot spots.........................................................................30
2.8.6 Risks when handling chemical substances ........................................30
2.9 Safely park tractor and machine ..............................................................30
2.10 Road safety..............................................................................................31
2.11 Environmental protection .........................................................................33
2.12 Warranty and liability................................................................................34
2.13 Safety and protective devices..................................................................35
2.13.1 Lock tailgate........................................................................................36
2.14 Signs at the machine................................................................................37
2.14.1 Warning signs .....................................................................................37
2.14.2 Instruction signs..................................................................................43
2.14.3 Placing of warning and instruction signs.............................................47
3Technical data...............................................................................................49
3.1 General data ............................................................................................49
3.2 Dimensions of wagon...............................................................................51
4Description of machine..................................................................................53
4.1 General overview .....................................................................................54
4.2 Equipment................................................................................................56
4.3 Hydraulic system......................................................................................58
4.3.1 Marking of hydraulic supply lines........................................................59
4.3.2 Electro-hydraulic control block............................................................61
4.3.3 Load-sensing hydraulic system...........................................................62
4.3.4 Load-sensing amplifier........................................................................63
4.3.5 Marking of hydraulic hose pipes .........................................................63
4.4 Drawbar....................................................................................................64
4.4.1 Drawgear for bottom linkage...............................................................64
4.4.2 Drawbar suspension ...........................................................................64
4.4.3 Forced steering axle system...............................................................65
4.5 Supporting leg..........................................................................................66
4.6 Pick-up .....................................................................................................66
4.7 Cutting unit...............................................................................................67
4.8 Feeder rotor .............................................................................................67
4.9 Connection for silage additive pump........................................................68
4.10 Swivelling front panel with integrated automatic charging system ..........69
4.11 Maize cover..............................................................................................70
4.12 Transport floor..........................................................................................70
4.13 Access door and ladder ...........................................................................70
4.14 Covering system ......................................................................................71
4.15 Extension..................................................................................................71
4.16 Chassis.....................................................................................................72
4.16.1 Hydraulic tandem or tridem chassis....................................................72
4.16.2 Hydraulic tandem or tridem chassis with suspension.........................72
4.17 Steering axle ............................................................................................73
4.17.1 Passive steering axle..........................................................................73
4.17.2 Steering axle with mechanical-hydraulic forced steering axle system73
4.17.3 Steering axle for electro-hydraulic forced steering axle system SES.74
4.18 Brake system ...........................................................................................76
4.18.1 Compressed-air brake system............................................................76
4.18.2 Compressed-air brake system with hydraulic ALB regulator..............76
4.18.3 Parking brake with crank handle.........................................................78
4.18.4 Braking axle ........................................................................................79
4.19 Beaters.....................................................................................................79
4.20 Tailgate.....................................................................................................80
4.21 Traffic-related equipment .........................................................................81
4.22 Type plate.................................................................................................83
5Transport.......................................................................................................85
5.1 Safety.......................................................................................................85
5.2 Lashing and anchorage points.................................................................86
5.2.1 Overseas dispatch ..............................................................................87
6Commissioning..............................................................................................88
6.1 Safety.......................................................................................................88
6.1.1 Road traffic regulations.......................................................................88
6.2 Tractor's compatibility...............................................................................90
6.3 Required tractor equipment......................................................................90
6.4 Combination options of coupling devices and drawgears........................92
6.5 DC value and towing capacity...................................................................93
6.5.1 Calculate Dc value..............................................................................93
6.5.2 Calculate towing capacity ...................................................................94
6.6 Hitch and unhitch machine.......................................................................95
6.6.1 Safety..................................................................................................95
6.6.2 Hitch machine .....................................................................................96
6.6.3 Unhitch machine .................................................................................97
6.7 Hydraulic hose pipes................................................................................98
6.7.1 Safety..................................................................................................98
6.7.2 Connect hydraulic hose pipes.............................................................98
6.7.3 Disconnect hydraulic hose pipes ........................................................99
6.7.4 Open hydraulic system .......................................................................99
6.7.5 Load-sensing mode.............................................................................99
6.8 Mount control set on the tractor .............................................................100
6.8.1 Mount ISOBUS control set................................................................100
6.9 Drawbar..................................................................................................101
6.9.1 Adjust mounting height of folding drawbar........................................101
6.9.2 Couple drawbar.................................................................................103
6.9.2.1 Tow hook (hitch hook) and drawbar lug (hitch ring) ....................103
6.9.2.2 Draw pin (Piton-Fix) and drawbar lug (hitch ring)........................104
6.9.2.3 Ball-type coupling and shell.........................................................104
6.9.3 Uncouple drawbar.............................................................................105
6.9.3.1 Tow hook (hitch hook) and drawbar lug (hitch ring) ....................106
6.9.3.2 Draw pin (Piton-Fix) and drawbar lug (hitch ring)........................106
6.9.3.3 Ball-type coupling and shell.........................................................106
6.10 Brake system .........................................................................................107
6.10.1 Compressed-air brake system..........................................................107
6.10.1.1 Connect brake and feed line........................................................107
6.10.1.2 Disconnect brake and feed line ...................................................108
6.10.2 Manoeuvre unhitched machine by means of a manoeuvring vehicle
109
6.10.2.1 Tandem chassis...........................................................................110
6.10.2.2 Tridem chassis.............................................................................110
6.10.3 Parking brake....................................................................................111
6.11 Forced steering axle system..................................................................112
6.11.1 Safety................................................................................................112
6.11.2 Couple mechanical forced steering axle system ..............................112
6.11.3 Uncouple mechanical forced steering axle system...........................115
6.11.4 Couple forced steering axle SES......................................................116
6.11.5 Uncouple forced steering axle SES ..................................................119
6.12 Propeller shaft........................................................................................120
6.12.1 Safety................................................................................................120
6.12.2 Adjust length of propeller shaft .........................................................121
6.12.3 Couple propeller shaft to tractor........................................................122
6.12.4 Uncouple propeller shaft from tractor................................................123
6.13 Supporting leg........................................................................................124
6.13.1 Mechanical supporting leg ................................................................124
6.13.1.1 Lift to transport position................................................................124
6.13.1.2 Lower to support position.............................................................125
6.14 Check and adjust travelling height of hydraulic chassis ........................126
6.15 Pick-up ...................................................................................................128
6.15.1 Set operating height..........................................................................128
6.15.2 Set additional sensing roller..............................................................129
6.16 Set cutting length ...................................................................................130
6.17 Check machine for proper functioning ...................................................130
7Control system ............................................................................................131
7.1 ISOBUS control......................................................................................131
7.1.1 Design of ISOBUS control ................................................................131
7.1.2 Control terminal.................................................................................134
7.1.3 Soft keys ...........................................................................................135
7.1.4 Rotary knob.......................................................................................135
7.1.5 Basic setting of terminal....................................................................136
7.1.6 Menu navigation................................................................................137
7.1.7 Change menu....................................................................................138
7.1.8 Status indicator in the display ...........................................................139
7.1.9 Switch control terminal on and off.....................................................139
7.1.10 Road travel........................................................................................140
7.1.11 Automatic settings.............................................................................142
7.1.12 Clean transport floor..........................................................................144
7.1.13 Charging............................................................................................145
7.1.14 Switch automatic charging system on and off ..................................146
7.1.15 Switch transport floor on with automatic charging system enabled..147
7.1.16 Change filling degree of loaded material ..........................................147
7.1.17 Discharging .......................................................................................147
7.1.18 Automatic discharging mode.............................................................149
7.1.19 Stop and restart transport floor during discharge .............................150
7.1.20 Complete emptying of transport floor (rapid motion mode) ..............151
7.1.21 Change transport floor speed during discharging.............................151
7.1.22 Reverse transport floor .....................................................................152
7.1.23 Lift tailgate.........................................................................................152
7.1.24 Lower tailgate....................................................................................153
7.1.25 Lift folding drawbar............................................................................153
7.1.26 Lower folding drawbar.......................................................................154
7.1.27 Open covering system ......................................................................154
7.1.28 Close covering system......................................................................154
7.1.29 Lift pick-up.........................................................................................155
7.1.30 Lower pick-up....................................................................................155
7.1.31 Change pick-up speed......................................................................155
7.1.32 Pick-up speed control........................................................................157
7.1.33 Extend cutting unit.............................................................................157
7.1.34 Retract cutting unit............................................................................158
7.1.35 Remedy in case of cutting knives retracted from the conveyor duct 158
7.1.36 Switch silage additive pump on and off.............................................158
7.1.37 Lock steering axle.............................................................................159
7.1.38 Unlock steering axle..........................................................................159
7.1.39 Lock steering axle with electro-hydraulic forced steering axle system
SES 160