Burkert 2031 User manual

Quickstart
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Type 2031
INOX
2/2-way diaphragm valve
2/2-Wege-Membranventil
Vanne à membrane 2/2 voies

We reserve the right to make technical changes without notice.
Technische Änderungen vorbehalten.
Sous réserve de modifications techniques.
© Bürkert Werke GmbH & Co. KG, 20- 2017
Operating Instructions 1705/_(8(1_008 / Original DE

3
Quickstart
1 QUICKSTART ..................................................................................................3
2 CONTACT ADDRESSES ...........................................................................3
3 INTENDED USE .............................................................................................4
4 BASIC SAFETY INSTRUCTIONS ..........................................................4
5 TECHNICAL DATA ........................................................................................5
6 INSTALLATION ...............................................................................................7
7 START-UP .........................................................................................................9
8 MAINTENANCE, CLEANING ...................................................................9
9 TRANSPORTATION, STORAGE, DISPOSAL ................................ 10
Type 2031 INOX
1 QUICKSTART
The quickstart comprises important information.
▶Carefully read the quickstart and observe any safety information.
▶The quickstart must be available to every user.
▶The liability and warranty for type 2031 INOX do not apply if the quick-
start are not observed.
The quickstart illustrates the installation and commissioning of the
equipment with examples. A detailed description of the device can be
found in the operating instructions in the internet at: www.burkert.com
1.1 Definition of term
The term “device” used in these instructions always stands for the
diaphragm valve Type 2031 INOX.
2 CONTACT ADDRESSES
Bürkert Fluid Control Systems / Sales Center
Christian-Bürkert-Str. 13-17
D-74653 Ingelfingen
Tel. + 49 (0) 7940 - 10 91 111
Fax + 49 (0) 7940 - 10 91 448
E-mail: [email protected]
International
Contact addresses can be found in the internet at: www.burkert.com
If you have any queries, please contact your Bürkert sales
office.
Contents
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4
Basic safety instructions
Type 2031 INOX
2.1 Symbols
Warning to prevent death or serious injuries:
DANGER!
Warns of an immediate danger!
WARNING!
Warns of a potentially dangerous situation!
Warning to prevent moderate or minor injuries:
CAUTION!
Warns of a possible danger!
NOTE!
Warns of material damage!
Important tips and recommendations.
→designates a procedure which you must carry out.
3 INTENDED USE
Diaphragm valve Type 2031 INOX is designed to control the flow-rate
of liquid and gaseous media.
• Observe the permitted application conditions for using the equipment.
• Operate only when in perfect condition and pay attention to correct
storage, transportation, installation and operation.
4 BASIC SAFETY INSTRUCTIONS
Danger – high pressure.
▶Before dismounting the lines and valves, turn off the pressure and
vent the lines.
Risk of electric shock.
▶Before reaching into the device, switch off the power supply and
secure to prevent reactivation.
▶Observe applicable accident prevention and safety regulations
for electrical equipment.
Risk of crushing from moving pneumatic connection.
▶When opening and closing the device, do not touch the moving
pneumatic connection.
▶Do not reach into the area immediately above and below the
control air connection.
Risk of burns/risk of fire if used during long-term operation
through hot device surface.
▶Do not touch the device with bare hands.
▶Keep the device away from highly flammable substances and
media.
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Basic safety instructions
Type 2031 INOX
General hazardous situations.
To prevent injury, ensure:
▶Secure system/equipment against unintentional activation.
▶Supply only media to the media connections which have been
specified as flow media in the chapter “Technical data”.
▶Do not make any internal or external changes to type 2031 INOX
and do not load mechanically.
▶Installation and repair work may be carried out by authorized
technicians only and with the appropriate tools.
▶After an interruption in the power supply or pneumatic supply,
ensure that the process is restarted in a defined or controlled
manner.
▶The general rules of technology apply to application planning and
operation of the device.
5 TECHNICAL DATA
5.1 Conformity
The diaphragm valve Type 2031 INOX is compliant with the EC Direc-
tives according to the EC Declaration of Conformity.
5.2 Standards
The applied standards which are used to demonstrate compliance with
the EC Directives are listed in the EC type test certificate and/or the
EC Declaration of Conformity.
5.3 Operating conditions
5.3.1 Temperature ranges
Ambient temperature: 0 °C…+60 °C
Medium temperature: -10 °C…+140 °C
Permitted medium temperature depending on diaphragm material:
Material Temperature
[°C]1)
Remarks
EPDM (AB) -10...+130 Steam sterilization up to +140 °C / 60 min
EPDM (AD) -5...+143 Steam sterilization up to +150 °C / 60 min
FKM (FF) 0...+130 No steam / dry heat up to +150 °C /
60 min
PTFE (EA) -10...+130 Steam sterilization up to +140 °C / 60 min
Advanced
PTFE (EU)
-5...+143 Steam sterilization up to +150 °C / 60 min
Gylon (ER) -5...+130 Steam sterilization up to +140 °C / 60 min
1) The indicated medium temperatures apply only to media which do not
corrode or swell the diaphragm materials. The behavior of the medium
with respect to the diaphragm may be changed by the medium tem-
perature. The function properties, in particular the service life of the
diaphragm, may deteriorate if the medium temperature increases. Do not
use the diaphragms as steam shut-off element.
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6
Basic safety instructions
Type 2031 INOX
5.3.2 Pressure ranges
WARNING!
Risk of bursting due to overpressure.
If the device bursts, there is a risk of serious injury, chemical burns,
scalding.
▶Do not exceed the maximum pilot and medium pressure. Observe
specifications on the type label.
Permitted pilot- and medium pressure:
Control
function
(CF)
Minimum
pilot
pressure
[bar]
Maximum
pilot
pressure
[bar]
Maximum medium pressure
[bar]
Elastomer
(including
coated)
PTFE and
Advanced
PTFE
CFA 5.5 10 10 6
CFB 2.2 7 see “Fig. 1”
Required minimum pilot pressure for control function B
depending on the medium pressure on one side:
0 1 2 34 5 6 7
2
4
6
8
10
Pilot pressure [bar]
Medium pressure [bar]
PTFE and
Advanced PTFE
Elastomer
(including coated)
Fig. 1: Pressure graph, elastomer and Advanced PTFE diaphragm
5.3.3 Permitted media
Control medium: neutral gases, air
Flow media: neutral gases and liquids, high-purity, sterile,
aggressive and abrasive media
5.4 Control functions
A
P
A
Closed in rest position by spring force
B
P
A
Open in rest position by spring force
5.5 Type label
Type
Control function
Orifice (Diaphragm size)
Body material
Identifications number
2031 A 8,0 EPDM VA
Made in Germany
00445286
W36LP
G1/4 Pmed 8,5 bar
S/N 1060
Pilot 5,5-10 bar
Seal material
Connections, Max.
medium pressure
Serial number
Pilot pressure
Fig. 2: Description of the type label
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7
Installation
Type 2031 INOX
6 INSTALLATION
DANGER!
Danger – high pressure.
▶Before dismounting the lines and valves, turn off the pressure and
vent the lines.
Risk of electric shock.
▶Before reaching into the device, switch off the power supply and
secure to prevent reactivation!
▶Observe applicable accident prevention and safety regulations
for electrical equipment!
WARNING!
Risk of injury from improper installation, unintentional activation
of the system and uncontrolled restart.
▶Installation must only be carried out by authorized technicians and
with the appropriate tools!
▶Secure system from unintentional activation.
▶Following installation, ensure a controlled restart.
Risk of crushing from moving pneumatic connection.
▶When opening and closing the device, do not touch the moving
pneumatic connection.
▶Do not reach into the area immediately above and below the
control air connection.
6.1 Before installation
• Before connecting the valve, ensure the lines are flush.
• The flow direction is optional.
6.1.1 Installation position
Installation position: any, preferably with the actuator face up.
Installation for self-drainage of the body:
It is the responsibility of the installer and operator to ensure
self-drainage.
To ensure self-drainage:
• mark (-) on the body must be at 12 o’clock,
• hole in the diaphragm base must be at the lowest point to monitor
leakage.
Drainage angle -2°
Fig. 3: Installation position for self-drainage of the body
6.1.2 Preparatory work
→Clean pipelines (sealing material, swarf, etc.).
→Support and align pipelines.
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8
Installation
Type 2031 INOX
Devices with VG/VS welded body
Before welding the body, the actuator must be removed.
6.2 Installation
WARNING!
Risk of injury from incorrect installation!
Non-observance of the specified tightening torque is hazardous
as the device may be damaged.
▶Observe tightening torque during installation.
6.2.1 Devices with VG/VS welded body
Before welding the body, the actuator must be removed.
Remove actuator and diaphragm from the body
Procedure for control function A:
→Apply control air connection with compressed air (5.5 bar).
→Loosen fastening screws in diagonal pairs and remove actuator
together with diaphragm from the body.
→Weld body into the pipeline.
Procedure for control function B:
→Loosen fastening screws in diagonal pairs and remove actuator
together with diaphragm from the body.
→Weld body into the pipeline.
6.2.2 Installation
Installation for actuator with control function A:
→Align diaphragm.
The mark tab of the diaphragm must be vertical to the flow
of direction.
→Place actuator on the body.
→Apply control air connection with compressed air (5.5 bar).
→Lightly tighten fastening screws crosswise until the diaphragm is
situated between the body and actuator.
Do not tighten screws yet!
→Switch diaphragm valve twice.
→Tighten fastening screws.
Observe tightening torque (2.5 Nm)!
Installation for actuator with control function B:
→Align diaphragm.
The mark tab of the diaphragm must be vertical to the flow
of direction.
→Place actuator on the body.
→Lightly tighten fastening screws crosswise until the diaphragm is
situated between the body and actuator.
Do not tighten screws yet!
→Apply control air connection with compressed air (5.5 bar).
→Switch diaphragm valve twice.
→Tighten fastening screws.
Observe tightening torque (2.5 Nm)!
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Installation
Type 2031 INOX
6.3 Pneumatic connection
WARNING!
Risk of injury from unsuitable connection hoses.
Hoses which cannot withstand the pressure and temperature range
may result in hazardous situations.
▶Use only hoses which are authorized for the indicated pressure
and temperature range.
▶Observe the data sheet specifications from the hose manufacturers.
6.3.1 Control air connections
The 45° angle connection, which can be ordered
separately, is recommended for the control air con-
nection! In this case the free-moving hose length
should be min. 250 mm. If the hose length is shorter,
the durability and function of the plug-in coupling
will be impaired!
If a straight control air connection is used, the free-
moving hose length should be min. 400 mm.
If the hose length is shorter, the durability and
function of the plug-in coupling will be impaired!
Risk of crushing!
▶Due to the risk of crushing, a 90° control air con-
nection must not be used!
7 START-UP
WARNING!
Risk of injury from improper operation.
Improper operation may result in injuries as well as damage to the
device and the area around it.
▶Before start-up, ensure that the operating personnel are familiar
with and completely understand the contents of the manual.
▶Observe the safety instructions and intended use.
▶Only adequately trained personnel may start up the device.
Observe the type label specifications and information on pressure
and temperature values in chapter “Technical data”.
8 MAINTENANCE, CLEANING
8.1 Actuator
The actuator of the diaphragm valve is maintenance-free provided it is
used according to these operating instructions.
8.1.1 Wearing parts of the diaphragm valve
Parts which are subject to natural wear:
• Diaphragm
→If leaks occur, replace the diaphragm with a new one.
A distended PTFE diaphragm may reduce the flow-rate.
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Transportation, Storage, Disposal
Type 2031 INOX
8.1.2 Inspection intervals
→Check diaphragm for wear after a maximum 105 switching operations.
Muddy and abrasive media require correspondingly shorter
inspection intervals!
8.2 Cleaning
Commercially available cleaning agents can be used to clean the
surface of the device.
NOTE!
Before cleaning, check that the cleaning agents are compatible
with the body materials and seals.
9 TRANSPORTATION, STORAGE,
DISPOSAL
NOTE!
Transport and storage damage.
• Protect the device against moisture and dirt in shock-resistant
packaging during transportation and storage.
• Permitted storage temperature: -20…+65 °C.
Storage with tightened body screws may result in permanent
deformation of the diaphragm.
• Slacken body screws for prolonged storage.
Damage to the environment caused by device components
contaminated with media.
• Dispose of the device and packaging in an environmentally
friendly manner!
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