
15
Installation
Installation requirements:
Pipelines: Ensure that the pipelines are aligned.
Preparation: Support and align pipelines. To ensure that the
pipeline is self-draining, observe an inclination angle
of 1° – 5°.
DANGER!
Risk of injury from high pressure!
▶Before working on the system, switch o the pressure and
vent or drain lines.
For information on tanks and instructions on welding
observe the standard ASME VIII Division I.
Before you start welding, check the batch number indi-
cated on the supplied manufacturer’s certicate 3.1 .
Observe the applicable laws and regulations of the
respective country with regard to the qualication of
welders and the execution of welding work.
1. Welding tank bottom body onto the tank:
ATTENTION!
Before welding, note the following:
▶Use only welding material which is suitable for the tank bot-
tom body.
▶The tank bottom valve must not collide with any other instal-
lation part. The actuator must be easy to install and remove.
2. Welding tank bottom body into the pipeline:
→Weld in tank bottom body.
Ensure installation is de-energized and low-vibration.
After welding in the valve body:
Install the diaphragm and the actuator.
7.6 Installation of the actuator (welded or
glued body)
NOTICE!
Damage to the diaphragm or the seat contour.
▶When installing the actuator, ensure that the valve is open.
Installation for actuator with control function A:
→Control function A pressurize the pilot air port 1 with compressed
air (5,5 bar): valve opens.
→Place actuator on the body
→Lightly cross-tighten the body screws until the diaphragm lies
between the body and actuator. Do not tighten the screws yet.
→Actuate the diaphragm valve twice to position the diaphragm
correctly.
→Tighten body screws without pressurization in diagonal pairs in
three stages (approx. 1/3, approx. 2/3, 3/3 of the tightening torque),
according to Table ( see “Tab. 4”). The diaphragm should be
positioned and pressed evenly all around the actuator and body.
Installation for actuator with control functions B and I:
→Place actuator on the body
→Gently tighten the body screws in diagonal pairs without pressur-
ization until the diaphragm lies between the body and actuator.
Do not fully tighten the screws yet.
english
Type 2103, 2104, 2105