Burkert 6510 User manual

Type 6510 / 6511
Block Assemblies and Modular Pneumatic
Basic Rails Type MP01, MP02
Mehrfachblöcke und modulare, pneumatische
Grundschienen Type MP01, MP02
Blocs multiples et Profils pneumatiques
modulaires Type MP01, MP02
Operating Instructions
Bedienungsanleitung
Instructions de Service

We reserve the right to make technical changes without notice.
Technische Änderungen vorbehalten.
Sous resérve de modification techniques.
© 2000 Bürkert Werke GmbH & Co. KG
Operating Instructions 0606/14_EU-ML_00803118

6510/6511 - 1
Contents of the
operating instructions for the
Block Assemblies
Typ 6510 / 6511
and
modular, pneumatic Basic Rails
Type MP01 / MP02
GENERAL NOTES ............................................................................................................................................................................................................................. 3
Symbols ................................................................................................................................................................................................................................................. 4
Safety notes...................................................................................................................................................................................................................................... 4
Warranty conditions................................................................................................................................................................................................................ 5
TECHNICAL DESCRIPTION ................................................................................................................................................................................................ 7
Valve Construction ................................................................................................................................................................................................................... 8
Valve operations of the Type 6510/6511 valves ................................................................................................................................. 8
Media ........................................................................................................................................................................................................................................................ 8
Electrical connections.......................................................................................................................................................................................................... 9
Example of a block assembly ................................................................................................................................................................................ 10
INSTALLATION, INITIALISATION AND SERVICE ...................................................................................................................... 11
General Notes............................................................................................................................................................................................................................ 12
Setting up block asemblies unsing the modular pneumatic
rails Type MP01 or MP02 .............................................................................................................................................................................................. 12
Dismantling the module................................................................................................................................................................................................. 12
Other possible uses of the connecting module, - right-hand - .................................................................................... 12
Mounting the valve block ............................................................................................................................................................................................. 13
Measures to be taken before putting into service ......................................................................................................................... 14
Faults ..................................................................................................................................................................................................................................................... 15

6510/6511 - 3
GENERAL NOTES
english
GENERAL NOTES
Symbols ................................................................................................................................................................................................................................................. 4
Safety notes...................................................................................................................................................................................................................................... 4
Warranty conditions ................................................................................................................................................................................................................ 5

4 - 6510/6511
GENERAL NOTES
english
Symbols
ATTENTION! indicates information which must be followed. Failure to do this could endanger your
health or the functionality of the device
To ensure that the device will function correctly, and have a long service life, please comply with the
information in these Operating Instructions, as well as with the application conditions and additional
data given in the Type 6510 and 6511 data sheets:
• When planning the application of the device, and during its operation, observe the general technical
rules!
• Observe the relevant accident prevention and safety regulations applicable for electrical equipment
throughout the operation, maintenance and repair of the device; always switch off the voltage supply
before working on the system!
• Note that lines and valves must not be unscrewed from systems that are under pressure!
• Take suitable measures to prevent unintentional operation or impermissible impairment!
• If these instructions are ignored, no liability will be accepted from our side, and the guarantee on the
device and on accessories will become invalid!
Safety notes
In these Operating Instructions, the following symbols are used:
indicates a working step that you will have to carry out
NOTE indicates important additional information, tips and recommendations.
If there are discrepancies, please contact immediately your Bürkert subsidiary or our customer service.
Bürkert Steuer- u. Regeltechnik Service-Abteilung
Chr.-Bürkert-Str. 13-17, D-76453 Ingelfingen
Tel.: [phone]
Fax: [phone]
eMail: inf[email protected]ert.com
NOTE Approvals such as Ex, UL, UR, CSA, DVGW etc., will be indicated on the rating plate, or
by a special label.

6510/6511 - 5
GENERAL NOTES
english
Warranty conditions
This document contains no warranty statements. In this connection we refer to our general sales and
business conditions. A prerequisite for validity of the warranty ist unse of the device as intended with
observance of the specified conditions of use.
The warranty covers only faultless condition of the Block Assemblies Type 6510,
6511 and Modular Pneumatic Basic Rails Type MP 01, MP 02. No liability will be
accepted for consequent damage of any kind that max arise form failure or
malfunctioning of the device.
ATTENTION!

6510/6511 - 7
TECHNICAL DESCRIPTION
english
TECHNICAL
DESCRIPTION
Valve Construction ................................................................................................................................................................................................................... 8
Valve operations of the Type 6510 / 6511 valves ............................................................................................................................. 8
Media ........................................................................................................................................................................................................................................................ 8
Electrical connections.......................................................................................................................................................................................................... 9
Example of a block assembly .................................................................................................................................................................................. 10

8 - 6510/6511
TECHNICAL DESCRIPTION
english
Valve Construction
• 3/2 way pilot valve with various electrical connection possibilities
• valve body with diaphragm, seat seal and weldet cover plates
• 2(B) / 4 (A) service ports plus supply and venting ports 1 (P) / 3 (S) / 5 (R), as option with internal
thread or plug-in connectors
• the valves can be mounted on the modular pneumatic basic rail s type MP01 or MP02 to form valve
blocks
• Can be mounted in any position, preferably with the magnetic system at the top
• Manual override for hand operation of the valve
3/2 way valve:
In de-energised position, Pressure Inlet 1 closed, Outlet Port 2 exhausted
3/2 way valve:
In de-energised position, Pressure Inlet 1 connected to Outlet Port 2
5/2 way valve:
In de-energised position, Pressure Inlet 1 connected to Outlet Port 2, Outlet Port 4 exhausted.
Valve operations of the Type 6510 / 6511 valves
Media
• Filtered compressed air (max. particle size 5 µm), preferably non-oiled
• Operation is possible with oiled air
• Seal materials: NBR and FKM
• Permissible medium temperature: max. +50° C
• Permissible ambient temperature: max. +55° C
• Operational pressure range: 2,5 - 7 bar
ATTENTION! For temperatures below 0° C, operation is limited to dry-air operation!
NOTE The valves require no maintenance, even for dry-air operation.

6510/6511 - 9
TECHNICAL DESCRIPTION
english
Electrical connections
NOTE The pilot pressure of the pneumatic controller is dependent on the pressure of the flow
of medium: it must not exceed a maximum of 7 bar!
Observe the permissible pressure range given on the rating
plate!
Pressure difference between Ports 1 and 3/5 ≥≥
≥≥
≥2,5 bar
ATTENTION!
Flying lead
connection
Round plug
connection M8
Square plug
connection
Figure: Connection variants for the pilot valve 6104
Pilot valve type 6104
• read the voltage, electrical power, type of protection and current from the rating plate!
• voltage tolerance ±10%
• with 100 % duty cycle and the max. ambient temperature, the coil heats up:
in a single valve assembly, up to approx. 105° C
in a block assembly to approx. 120° C
NOTE Ensure a long service life for the pilot valve by using a 5µ filtration
ATTENTION! Note the voltage used! With alternating current, always connect a rectifier into the
circuit!

10 - 6510/6511
TECHNICAL DESCRIPTION
english
Connection
module,
left
Locking
catch
Locking hook
Base module -
triple
Supply channel
Connection module,
right
Example of a block assembly
Figure: Example of a block assembly