Burkert 6510 User manual

Type 6510 / 6511
Block Assemblies and Modular Pneumatic
Basic Rails Type MP01, MP02
Mehrfachblöcke und modulare, pneumatische
Grundschienen Type MP01, MP02
Blocs multiples et Profils pneumatiques
modulaires Type MP01, MP02
Operating Instructions
Bedienungsanleitung
Instructions de Service

We reserve the right to make technical changes without notice.
Technische Änderungen vorbehalten.
Sous resérve de modification techniques.
© 2000 Bürkert Werke GmbH & Co. KG
Operating Instructions 0606/14_EU-ML_00803118

6510/6511 - 1
Contents of the
operating instructions for the
Block Assemblies
Typ 6510 / 6511
and
modular, pneumatic Basic Rails
Type MP01 / MP02
GENERAL NOTES ............................................................................................................................................................................................................................. 3
Symbols ................................................................................................................................................................................................................................................. 4
Safety notes...................................................................................................................................................................................................................................... 4
Warranty conditions................................................................................................................................................................................................................ 5
TECHNICAL DESCRIPTION ................................................................................................................................................................................................ 7
Valve Construction ................................................................................................................................................................................................................... 8
Valve operations of the Type 6510/6511 valves ................................................................................................................................. 8
Media ........................................................................................................................................................................................................................................................ 8
Electrical connections.......................................................................................................................................................................................................... 9
Example of a block assembly ................................................................................................................................................................................ 10
INSTALLATION, INITIALISATION AND SERVICE ...................................................................................................................... 11
General Notes............................................................................................................................................................................................................................ 12
Setting up block asemblies unsing the modular pneumatic
rails Type MP01 or MP02 .............................................................................................................................................................................................. 12
Dismantling the module................................................................................................................................................................................................. 12
Other possible uses of the connecting module, - right-hand - .................................................................................... 12
Mounting the valve block ............................................................................................................................................................................................. 13
Measures to be taken before putting into service ......................................................................................................................... 14
Faults ..................................................................................................................................................................................................................................................... 15

6510/6511 - 3
GENERAL NOTES
english
GENERAL NOTES
Symbols ................................................................................................................................................................................................................................................. 4
Safety notes...................................................................................................................................................................................................................................... 4
Warranty conditions ................................................................................................................................................................................................................ 5

4 - 6510/6511
GENERAL NOTES
english
Symbols
ATTENTION! indicates information which must be followed. Failure to do this could endanger your
health or the functionality of the device
To ensure that the device will function correctly, and have a long service life, please comply with the
information in these Operating Instructions, as well as with the application conditions and additional
data given in the Type 6510 and 6511 data sheets:
• When planning the application of the device, and during its operation, observe the general technical
rules!
• Observe the relevant accident prevention and safety regulations applicable for electrical equipment
throughout the operation, maintenance and repair of the device; always switch off the voltage supply
before working on the system!
• Note that lines and valves must not be unscrewed from systems that are under pressure!
• Take suitable measures to prevent unintentional operation or impermissible impairment!
• If these instructions are ignored, no liability will be accepted from our side, and the guarantee on the
device and on accessories will become invalid!
Safety notes
In these Operating Instructions, the following symbols are used:
indicates a working step that you will have to carry out
NOTE indicates important additional information, tips and recommendations.
If there are discrepancies, please contact immediately your Bürkert subsidiary or our customer service.
Bürkert Steuer- u. Regeltechnik Service-Abteilung
Chr.-Bürkert-Str. 13-17, D-76453 Ingelfingen
Tel.: [phone]
Fax: [phone]
eMail: inf[email protected]ert.com
NOTE Approvals such as Ex, UL, UR, CSA, DVGW etc., will be indicated on the rating plate, or
by a special label.

6510/6511 - 5
GENERAL NOTES
english
Warranty conditions
This document contains no warranty statements. In this connection we refer to our general sales and
business conditions. A prerequisite for validity of the warranty ist unse of the device as intended with
observance of the specified conditions of use.
The warranty covers only faultless condition of the Block Assemblies Type 6510,
6511 and Modular Pneumatic Basic Rails Type MP 01, MP 02. No liability will be
accepted for consequent damage of any kind that max arise form failure or
malfunctioning of the device.
ATTENTION!

6510/6511 - 7
TECHNICAL DESCRIPTION
english
TECHNICAL
DESCRIPTION
Valve Construction ................................................................................................................................................................................................................... 8
Valve operations of the Type 6510 / 6511 valves ............................................................................................................................. 8
Media ........................................................................................................................................................................................................................................................ 8
Electrical connections.......................................................................................................................................................................................................... 9
Example of a block assembly .................................................................................................................................................................................. 10

8 - 6510/6511
TECHNICAL DESCRIPTION
english
Valve Construction
• 3/2 way pilot valve with various electrical connection possibilities
• valve body with diaphragm, seat seal and weldet cover plates
• 2(B) / 4 (A) service ports plus supply and venting ports 1 (P) / 3 (S) / 5 (R), as option with internal
thread or plug-in connectors
• the valves can be mounted on the modular pneumatic basic rail s type MP01 or MP02 to form valve
blocks
• Can be mounted in any position, preferably with the magnetic system at the top
• Manual override for hand operation of the valve
3/2 way valve:
In de-energised position, Pressure Inlet 1 closed, Outlet Port 2 exhausted
3/2 way valve:
In de-energised position, Pressure Inlet 1 connected to Outlet Port 2
5/2 way valve:
In de-energised position, Pressure Inlet 1 connected to Outlet Port 2, Outlet Port 4 exhausted.
Valve operations of the Type 6510 / 6511 valves
Media
• Filtered compressed air (max. particle size 5 µm), preferably non-oiled
• Operation is possible with oiled air
• Seal materials: NBR and FKM
• Permissible medium temperature: max. +50° C
• Permissible ambient temperature: max. +55° C
• Operational pressure range: 2,5 - 7 bar
ATTENTION! For temperatures below 0° C, operation is limited to dry-air operation!
NOTE The valves require no maintenance, even for dry-air operation.

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TECHNICAL DESCRIPTION
english
Electrical connections
NOTE The pilot pressure of the pneumatic controller is dependent on the pressure of the flow
of medium: it must not exceed a maximum of 7 bar!
Observe the permissible pressure range given on the rating
plate!
Pressure difference between Ports 1 and 3/5 ≥≥
≥≥
≥2,5 bar
ATTENTION!
Flying lead
connection
Round plug
connection M8
Square plug
connection
Figure: Connection variants for the pilot valve 6104
Pilot valve type 6104
• read the voltage, electrical power, type of protection and current from the rating plate!
• voltage tolerance ±10%
• with 100 % duty cycle and the max. ambient temperature, the coil heats up:
in a single valve assembly, up to approx. 105° C
in a block assembly to approx. 120° C
NOTE Ensure a long service life for the pilot valve by using a 5µ filtration
ATTENTION! Note the voltage used! With alternating current, always connect a rectifier into the
circuit!

10 - 6510/6511
TECHNICAL DESCRIPTION
english
Connection
module,
left
Locking
catch
Locking hook
Base module -
triple
Supply channel
Connection module,
right
Example of a block assembly
Figure: Example of a block assembly

6510/6511 - 11
INSTALLATION, INITIALISATION AND SERVICE
english
INSTALLATION,
INITIALISATION AND
SERVICE
General Notes............................................................................................................................................................................................................................. 12
Setting up block assemblies using the modular pneumatic
rails Type MP01 or MP02TB 2 ................................................................................................................................................................................ 12
Dismantling the module.................................................................................................................................................................................................. 13
Other possible uses of the connecting module, - right-hand - ...................................................................................... 13
Mounting the valve block............................................................................................................................................................................................... 13
Measures to be taken before putting into service ......................................................................................................................... 14
Faults ...................................................................................................................................................................................................................................................... 15

12 - 6510/6511
INSTALLATION, INITIALISATION AND SERVICE
english
General Notes
Work on the valve should only be carried out by specialist staff and with the correct tools!
Before working on the system, always turn off the supply voltage!
Clean the piping system before installing the valve!
Where necessary, connect a strainer upstream to protect against faults.
When tightening the connections, never use the coil as a lever!
Ensure that the operational conditions agree with the performance data of the unit! Avoid
back-pressures in the exhaust channels by the use of large-volume silencers!
Setting up block assemblies using the modular pneumatic rails
Type MP01 or MP02
ATTENTION! Lines or valves must never be loosened while the system is under pressure!
Manual override:
To operate the valve manually, turn the manual override by 90° in the direction of the arrow.
With combination of two-way, three-way and twelve-way base modules, you can assemble valve blocks
of any size.
Check that each module is completely pre-fitted with O-rings!
Before locking together, lightly grease or oil the fitted O-rings.
Latch the hooks of the module being added into the latching slot on the previous
module, ensuring that the O-rings are correctly seated!
Press the modules together until both hooks latch.
Lay the flat gaskets into the centering pins on the base module, ensuring that the
seals are correctly seated.
Secure the valves to the base module using 2 screws each.
(Tightening the screws to 30 Ncm crosswise).
Mount the complete valve block onto the wall or the standard rail.
Connect the supply and working lines.
Make the electrical connections to the pilot valves: in doing this, observe the values given on the rating
plate!
NOTE It is advisable to start the assembly with the left-most connector module. (Fig. 1).
ATTENTION! Squashed O-rings and flat gaskets sause leackages in the block!

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INSTALLATION, INITIALISATION AND SERVICE
english
Dismantling the module
Unlatch both locking hooks by using a screwdriver on the end dismantling-grooves.
Remove the block part / module sideways.
Mounting the valve block
Other possible uses of the connecting module, - right-hand -
• As a separation module for special applications when building up several pressure levels in a single
block.
• Additional supply lines for larger valve blocks
Standard rails
INSTALLATION
Hang the valve block onto the upper groove of
the standard rail.
Latch the lower clamp into the standard rail.
Firmly tighten the screws on the clamp.
DISMOUNTING
Loosen the clamping screws (by about 4
revolutions).
Remove the block upwards from the standard
rail.
Figure: Mounting the valve block

14 - 6510/6511
INSTALLATION, INITIALISATION AND SERVICE
english
Wall mounting
Fix the module system directly to the wall using M3 screws.
Plug-in connections
For plug-in connections, the hose lines must meet the following requirements:
• Minimum rigidity of 40 Shore D (to DIN 53505 or ISO 868);
• External diameter corresponding to DIN 73378 (max. permissible deviation ± 0.1 mm
from nominal dimension);
• Without burr, cut at right-angles and with undamaged circumference;
• Without burr, cut at right-angles and with undamaged
Dismantling the plug-in connections
To release the line, press in the pressure ring and pull out the hose line.
Measures to be taken before putting into service
NOTE
Check all connections, voltages and the operational pressure!
Ensure that the max. operational conditions (see rating plate) will not be exceeded!
Check that Ports 1, 3 and 5 are correctly connected according to the regulations. These connections
must not be interchanged for any reason!
When operating electrically, unlock the manual override!

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INSTALLATION, INITIALISATION AND SERVICE
english
Faults
Fault Possible cause Correction
Valve does not
switch:
Operational voltage too low or
not present;
Check the electrical supply connections.
Ensure that the electrical power supply is the same as
that specified on the rating plate.
Manual override not in neutral
position;
Set the manual override to the zero position.
Compressed air supply Carry out the dimensioning of the compressed air
connection with volumes as large as possible (including
that of upstream pressure regulators, service units, cut-
off valves etc.)
Minimum operational pressure ≥ 2,5 bar
Valves switch
with a delay, or
exhaust
through the
venting ports
Compressed air supply not
available or insufficient;
Carry out the dimensioning of the compressed air
connection with volumes as large as possible (including
that of upstream pressure regulators, service units, cut-
off valves etc.).
Minimum operational pressure ≥ 2,5 bar
Valves are not in the starting
position (without current)
during pressure build-up
Apply pressure to the valve block before you switch the
valves.
Insufficient venting of the
exhaust channels due to
silencers that are too small or
are soiled (back-pressure);
Use silencers or expansion channels with sufficient
dimensions. Clean soiled silencers.
Impurities or foreign matter in
the pilot valve or main valve
Blast through the exhaust channels with polsed
compressed air, to blow out impurities. Install a new pilot
or main valve if these measures bring no improvement.
Leaking valve
block
O-rings between the modules
missing or damaged;
Check for leaks and for missing seals
Missing or incorrectly
positioned flat seals between
the valve and teh baseplate
Install the missing seals and replace damaged seals

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INHALT
deutsch
Inhaltsverzeichnis
der Betriebsanleitung
Mehrfachblöcke Typ 6510 / 6511
Modulare, pneumatische Grundschienen
Typ MP01 / MP02
ALLGEMEINE SICHERHEITSHINWEISE ................................................................................................................................................. 19
Darstellungsmittel .................................................................................................................................................................................................................. 20
Sicherheitshinweise.............................................................................................................................................................................................................. 20
Garantiebestimmungen .................................................................................................................................................................................................. 21
TECHNISCHE BESCHREIBUNG .............................................................................................................................................................................. 23
Ventilaufbau ................................................................................................................................................................................................................................... 24
Wirkungsweise der Ventile Typ 6510 / 6511 ......................................................................................................................................... 24
Medien .................................................................................................................................................................................................................................................. 24
Elektrischer Anschluss .................................................................................................................................................................................................... 25
Beispiel eines Mehrfachblocks .............................................................................................................................................................................. 26
MONTAGE, INBETRIEBNAHME UND WARTUNG ..................................................................................................................... 27
Allgemeine Hinweise........................................................................................................................................................................................................... 28
Aufbau von Mehrfachblöcken mit den modularen, pneumatischen
Grundschienen Typ MP01 bzw. MP02.......................................................................................................................................................... 28
Demontage der Module .................................................................................................................................................................................................. 29
Weitere Einsatzmöglichkeiten der Anschlussmodule, rechts ........................................................................................ 29
Befestigung des Ventilblocks ................................................................................................................................................................................... 29
Maßnahmen vor Inbetriebnahme....................................................................................................................................................................... 30
Störungen ......................................................................................................................................................................................................................................... 31

6510/6511 - 19
ALLGEMEINE HINWEISE
deutsch
ALLGEMEINE HINWEISE
Darstellungsmittel ................................................................................................................................................................................................................... 20
Sicherheitshinweise............................................................................................................................................................................................................. 20
Garantiebestimmungen .................................................................................................................................................................................................. 21

20 - 6510/6511
ALLGEMEINE HINWEISE
deutsch
Darstellungsmittel
ACHTUNG
kennzeichnet Hinweise, bei deren Nichtbeachtung Ihre Gesundheit oder
die Funktionsfähigkeit des Gerätes gefährdet ist.
Bitte beachten Sie die Hinweise dieser Betriebsanleitung sowie die Einsatzbedingungen und zulässigen
Daten gemäß Datenblättern Typ 6510 und Typ 6511, damit das Gerät einwandfrei funktioniert und lange
einsatzfähig bleibt.
• Halten Sie sich bei der Einsatzplanung und dem Betrieb des Gerätes an die allgemeinen Regeln der
Technik!
• Beachten Sie, dass in Systemen, die unter Druck stehen, Leitungen und Ventile nicht gelöst werden
dürfen.
• Beachten Sie die geltenden Unfallverhütungs- und Sicherheitsbestimmungen für elektrische Geräte
während des Betriebes, der Wartung und der Reparatur des Gerätes!
• Schalten Sie vor Eingriffen in das System in jedem Fall die Spannung ab!
• Treffen Sie geeignete Maßnahmen, um unbeabsichtigtes Betätigen oder unzulässige Beeinträchtigung
auszuschließen!
• Bei Nichtbeachtung dieser Hinweise und unzulässigen Eingriffen in das Gerät entfällt jegliche Haftung
unsererseits, ebenso erlischt die Garantie auf Geräte und Zubehörteile!
Sicherheitshinweise
In dieser Betriebsanleitung werden folgende Darstellungsmittel verwendet:
markiert einen Arbeitsschritt, den Sie ausführen müssen.
HINWEIS
kennzeichnet wichtige Zusatzinformationen, Tipps und Empfehlungen.
HINWEIS
Zulassungen wie Ex, UL, UR, CSA, DVGW usw. werden auf dem Typenschild oder durch
einen besonderen Aufkleber gekennzeichnet.
Bei Unstimmigkeiten wenden Sie sich bitte umgehend an Ihre Bürkert-Niederlassung oder an unseren
Kundenservice:
Bürkert Steuer- und Regelungstechnik, Service-Abteilung
Chr.-Bürkert-Str. 13-17, D-76453 Ingelfingen
Tel.: [phone]
Fax: [phone]
eMail: inf[email protected]ert.com

6510/6511 - 21
ALLGEMEINE HINWEISE
deutsch
Garantiebestimmungen
Diese Druckschrift enthält keine Garantiezusagen. Wir verweisen hierzu auf unsere allgemeinen Ver-
kaufs- und Geschäftsbedingungen. Voraussetzung für die Garantie ist der bestimmungsgemäße Ge-
brauch des Gerätes unter Beachtung der spezifizierten Einsatzbedingungen.
Die Gewährleistung erstreckt sich nur auf die Fehlerfreiheit der Mehrfachblöcke Typ
6510 und Typ 6511 sowie die modularen, pneumatischen Grundschienen Typ MP01
und MP02. Es wird keine Haftung übernommen für Folgeschäden jeglicher Art, die
durch Ausfall oder Fehlfunktion des Gerätes entstehen könnten.
ACHTUNG

6510/6511 - 23
TECHNISCHE BESCHREIBUNG
deutsch
TECHNISCHE
BESCHREIBUNG
Ventilaufbau ................................................................................................................................................................................................................................... 24
Wirkungsweise der Ventile Typ 6510 / 6511 .......................................................................................................................................... 24
Medien .................................................................................................................................................................................................................................................. 24
Elektrischer Anschluss .................................................................................................................................................................................................... 25
Beispiel eines Mehrfachblocks .............................................................................................................................................................................. 26