Burkert 8025 Series User manual

Operating Instructions
Types 8025 - 8035
BATCH
Batch controller

We reserve the right to make technical changes without notice.
Technische Änderungen vorbehalten.
Sous réserve de modifications techniques.
© Bürkert SAS, 2013
Operating Instructions 1311/2_EU-ML 00564510 ORIGINAL_FR

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Type 8025 - 8035 BATCH
1 ABOUT THIS MANUAL .....................................................................................................................................................................5
1.1 Symbols used ..........................................................................................................................................................................5
1.2 Definition of the word "device" .......................................................................................................................................5
2 INTENDED USE AND EXPORT OF THE DEVICE ................................................................................................................6
3 BASIC SAFETY INFORMATION ....................................................................................................................................................7
4 GENERAL INFORMATION ................................................................................................................................................................9
4.1 Manufacturer's address and international contacts ............................................................................................9
4.2 Warranty conditions ..............................................................................................................................................................9
4.3 Information on the Internet ...............................................................................................................................................9
5 DESCRIPTION ....................................................................................................................................................................................10
5.1 Area of application .............................................................................................................................................................10
5.2 General description ...........................................................................................................................................................10
5.3 Available versions of type 8025 Batch ....................................................................................................................10
5.4 Available versions of the electronic module SE35 Batch .............................................................................11
5.5 Description of the name plate .....................................................................................................................................12
6 TECHNICAL DATA .............................................................................................................................................................................13
6.1 Operating conditions ........................................................................................................................................................13
6.2 Conformity to standards and directives .................................................................................................................13
6.3 Technical data .......................................................................................................................................................................13
6.3.1 General technical data ......................................................................................................................13
6.3.2 Mechanical data ..................................................................................................................................14
6.3.3 Electrical data ......................................................................................................................................17
6.3.4 Specifications of the connected flow sensor (panel-mounted and wall-mounted
versions) ...............................................................................................................................................19
6.3.5 Electrical connection .........................................................................................................................19
7 INSTALLATION AND WIRING ......................................................................................................................................................21
7.1 Safety instructions .............................................................................................................................................................21
7.2 Installation of a 8025 Batch, compact version ....................................................................................................22
7.2.1 Recommandations for installing the 8025 Batch, compact version, on the pipe ...............22
7.2.2 Installation onto the pipe ...................................................................................................................24
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7.3 Installation of a panel version ......................................................................................................................................24
7.4 Installation of a wall-mounted version ....................................................................................................................26
7.5 Installation of a 8035 Batch ..........................................................................................................................................26
7.6 Wiring .........................................................................................................................................................................................28
7.6.1 Equipotentiality of the installation ...................................................................................................29
7.6.2 Default position of the selectors .....................................................................................................30
7.6.3 Terminal assignment and use of the selectors ............................................................................31
7.6.4 Wiring a compact version ................................................................................................................35
7.6.5 Wiring a panel version .......................................................................................................................37
7.6.6 Wiring a wall-mounted version ........................................................................................................37
7.6.7 Connecting the remote flow sensor to a panel-mounted or wall-mounted version ............38
7.6.8 Wiring the digital inputs DI1 to DI4 and the transistor output DO4 ......................................41
7.6.9 Wiring the DO1 transistor output of a compact, a panel-mounted or a wall-
mounted version, 12-36 V DC ........................................................................................................42
7.6.10 Wiring the DO1 transistor output of a compact version, 115/230 V AC .............................42
7.6.11 Wiring the DO1 transistor output of a wall-mounted version, 115/230 V AC ....................43
7.6.12 Wiring the relay outputs DO2 and DO3 of a compact, a panel-mounted or a
wall-mounted version.........................................................................................................................44
8 COMMISSIONING ............................................................................................................................................................................46
8.1 Safety instructions .............................................................................................................................................................46
8.2 Commissioning procedure ............................................................................................................................................46
9 OPERATING AND FUNCTIONS .................................................................................................................................................47
9.1 Safety instructions .............................................................................................................................................................47
9.2 Operating levels of the device .....................................................................................................................................47
9.3 Description of the navigation keys and the state LEDs .................................................................................49
9.4 Using the navigation keys ..............................................................................................................................................50
9.5 Principle of a dosing and PLC scenarios ...............................................................................................................51
9.6 Details of the Process level ..........................................................................................................................................54
9.6.1 Doing a dosing in dosing mode "LOC. MANU." or "MEM.+MANU." .....................................55
9.6.2 Doing a dosing in dosing mode "LOC. MEM." or "MEM.+MANU." .......................................57
9.6.3 Doing a dosing in dosing mode "EXT. MEM." .............................................................................59
9.6.4 Doing a dosing in dosing mode "EXT.+LOC." ............................................................................63
9.6.5 Doing a dosing in dosing mode "EXT. [T]" ...................................................................................67
9.6.6 Doing a dosing in dosing mode "EXT. REP." ...............................................................................70
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9.6.7 Doing a dosing in dosing mode "LOC. REP." ..............................................................................73
9.7 Details of the Parameters menu .................................................................................................................................75
9.7.1 Choosing the display language .......................................................................................................76
9.7.2 Choosing the dosing units, the flow rate units, the units and number of deci-
mals of the volume or mass totalizers ............................................................................................76
9.7.3 Entering the K factor of the fitting used ........................................................................................78
9.7.4 Determining the fitting K factor using a teach-in procedure ....................................................78
9.7.5 Configuring the dosing mode (general diagram) ........................................................................81
9.7.6 Configuring the dosing mode "LOC. MANU." .............................................................................82
9.7.7 Configuring the dosing mode "LOC. MEM." ................................................................................82
9.7.8 Configuring the dosing mode "MEM+MANU" ............................................................................82
9.7.9 Configuring the dosing mode "EXT. MEM." .................................................................................83
9.7.10 Configuring the dosing mode "EXT. +LOC" ................................................................................83
9.7.11 Configuring the dosing mode "EXT. [T]" .......................................................................................83
9.7.12 Configuring the dosing mode "EXT. REP" ....................................................................................85
9.7.13 Configuring the dosing mode "LOC. REP."..................................................................................87
9.7.14 Entering the dosing quantities in the device memory ................................................................89
9.7.15 Configuring the overfill correction or deactivating it ..................................................................89
9.7.16 Activating / deactivating the generation of alarms for problems occuring during
a dosing ................................................................................................................................................91
9.7.17 Activating / deactivating the generation of alarms for problems occuring at the
end of a dosing ...................................................................................................................................92
9.7.18 Configuring the outputs (general diagram) ..................................................................................93
9.7.19 Configuring the transistor output DO1 or DO4 or the relay output DO3 to
switch when an alarm is generated during or at the end of a dosing ....................................94
9.7.20 Configuring the transistor output DO1 or DO4 or the relay output DO3 to
switch when a warning message is emitted by the device .......................................................95
9.7.21 Configuring the transistor output DO1 or DO4 or the relay output DO3 to sig-
nal the end of the dosing ..................................................................................................................95
9.7.22 Configuring the transistor output DO1 or DO4 as a pulse output proportional
to a volume or a mass .......................................................................................................................96
9.7.23 Configuring the transistor output DO1 or DO4 to transmit the rotational fre-
quency of the paddle wheel .............................................................................................................97
9.7.24 Configuring the relay output DO2 ..................................................................................................98
9.7.25 Configuring the relay output DO3 to control an auxiliary valve ...............................................99
9.7.26 Configuring the transistor output DO4 to transmit the device state and activat-
ing / deactivating the generation of a 10 Hz frequency when an error message
is generated by the device ...............................................................................................................99
9.7.27 General diagram of the "RESET" sub-menu ............................................................................. 100
9.7.28 Resetting the two volume or mass totalizers ............................................................................ 101
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9.7.29 Resetting the two totalizers of the done dosings .................................................................... 101
9.7.30 Clearing the history table of the done dosings ........................................................................ 102
9.7.31 Setting the brightness of the display and how long it stays ON, or deactivating
the backlight ..................................................................................................................................... 102
9.8 Details of the Test menu .............................................................................................................................................. 103
9.8.1 Checking the inputs functions ...................................................................................................... 104
9.8.2 Checking the outputs functions ................................................................................................... 104
9.8.3 Checking the paddle-wheel operation ....................................................................................... 105
9.8.4 Monitoring the flow rate in the pipe ............................................................................................ 106
9.8.5 Monitoring the value of the daily volume or mass totalizer..................................................... 107
9.8.6 Monitoring the number of done dosings .................................................................................... 107
9.8.7 Saving the user set configuration ................................................................................................ 108
9.8.8 Restoring the saved configuration ............................................................................................... 108
9.8.9 Restoring the default configuration ............................................................................................. 108
9.9 Details of the History menu ....................................................................................................................................... 110
9.10 Details of the Information menu .............................................................................................................................. 110
9.11 Remote consultation and confirmation of the warning messages .......................................................111
10 MAINTENANCE AND TROUBLESHOOTING ....................................................................................................................114
10.1 Safety instructions ..........................................................................................................................................................114
10.2 Cleaning the device ........................................................................................................................................................ 114
10.3 If you encounter problems ......................................................................................................................................... 114
10.3.1 Resolution of problems when the device state LED is OFF.................................................. 114
10.3.2 Resolution of problems related to an error message and the device state LED is red ... 115
10.3.3 Resolution of problems related to a warning message and the device state LED
is orange ............................................................................................................................................ 116
10.3.4 Resolution of a problem occuring during a dosing ................................................................. 117
10.3.5 Resolution of problems without message generation and the device status LED
is green .............................................................................................................................................. 119
10.3.6 Resolution of problems linked to warning messages not registered in the Infor-
mation menu ..................................................................................................................................... 119
11 SPARE PARTS AND ACCESSORIES ................................................................................................................................... 121
12 PACKAGING, TRANSPORT ....................................................................................................................................................... 124
13 STORAGE ........................................................................................................................................................................................... 124
14 DISPOSAL OF THE PRODUCT ...............................................................................................................................................124
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About this manual
1 ABOUT THIS MANUAL
This manual describes the entire life cycle of the device. Please keep this manual in a safe place, accessible to all
users and any new owners.
This manual contains important safety information.
Failure to comply with these instructions can lead to hazardous situations.
▶This manual must be read and understood.
1.1 Symbols used
danger
Warns against an imminent danger.
▶Failure to observe this warning can result in death or in serious injury.
Warning
Warns against a potentially dangerous situation.
▶Failure to observe this warning can result in serious injury or even death.
attention
Warns against a possible risk.
▶Failure to observe this warning can result in substantial or minor injuries.
note
Warns against material damage.
▶Failure to observe this warning may result in damage to the device or system.
Indicates additional information, advice or important recommendations.
Refers to information contained in this manual or in other documents.
→Indicates a procedure to be done.
1.2 Definition of the word "device"
The word "device" used within this manual refers to the dosing controller 8025 or 8035 Batch with serial
numbers higher or equal to 20 000.
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Intended use and export of the device
2 INTENDED USE AND EXPORT OF THE
DEVICE
Use of the device that does not comply with the instructions could present risks to people, nearby
installations and the environment.
▶The dosing controller 8025 or 8035 Batch, installed in series with one or two valves, has been designed to
do the dosing of one or several quantities (volumes or masses) of a liquid.
▶This device must be protected against electromagnetic interference, ultraviolet rays and, when installed out-
doors, the effects of climatic conditions.
▶This device must be used in compliance with the characteristics and commissioning and use conditions
specified in the contractual documents and in the user manual.
▶Requirements for the safe and proper operation of the device are proper transport, storage and installation, as
well as careful operation and maintenance.
▶Only use the device as intended.
▶Observe any existing restraints when the device is exported.
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Basic safety information
3 BASIC SAFETY INFORMATION
This safety information does not take into account:
• any contingencies or occurences that may arise during installation, use and maintenance of the devices.
• the local safety regulations for which the operating company is responsible including the staff in charge of
installation and maintenance.
Danger due to high pressure in the installation.
▶Stop the circulation of fluid, cut off the pressure and drain the pipe before loosening the process connections.
Danger due to electrical voltage.
▶Shut down the electrical power source of all the conductors and isolate it before carrying out work on the
system.
▶Observe all applicable accident protection and safety regulations for electrical equipment.
Danger due to high temperatures of the fluid.
▶Use safety gloves to handle the device.
▶Stop the circulation of fluid and drain the pipe before loosening the process connections.
Danger due to the nature of the fluid.
▶Respect the prevailing regulations on accident prevention and safety relating to the use of aggressive fluids.
Various dangerous situations
To avoid injury take care:
▶not to use the device in explosive atmospheres.
▶not to use the device for the dosing of gaz.
▶not to use the device in an environment incompatible with the materials it is made of.
▶not to subject the device to mechanical loads (e.g. by placing objects on top of it or by using it as a step).
▶not to make any external or internal modifications to the device.
▶to prevent any unintentional power supply switch-on.
▶to ensure that installation and maintenance work are carried out by qualified, authorised personnel in posses-
sion of the appropriate tools.
▶to guarantee a defined or controlled restarting of the process, after a power supply interruption.
▶to use the device only if in perfect working order and in compliance with the instructions provided in the oper-
ating instructions.
▶to observe the general technical rules when installing and using the device.
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Basic safety information
note
Elements / Components sensitive to electrostatic discharges
▶This device contains electronic components sensitive to electrostatic discharges. They may be damaged if
they are touched by an electrostatically charged person or object. In the worst case scenario, these compon-
ents are instantly destroyed or go out of order as soon as they are activated.
▶To minimise or even avoid all damage due to an electrostatic discharge, take all the precautions described in
the EN 61340-5-1 and 5-2 norms.
▶Also ensure that you do not touch any of the live electrical components.
note
The device may be damaged by the fluid in contact with.
▶Systematically check the chemical compatibility of the component materials of the device and the fluids likely
to come into contact with it (for example: alcohols, strong or concentrated acids, aldehydes, alkaline com-
pounds, esters, aliphatic compounds, ketones, halogenated aromatics or hydrocarbons, oxidants and chlo-
rinated agents).
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