Burkert eCONTROL 8611 User manual

Quickstart
(Valid from software version B02 / Gültig ab Softwareversion B02
À compter de la version logicielle B02)
Type 8611
eCONTROL
Process controller and Ratio controller
Prozessregler und Verhältnisregler
Régulateur de process et commande proportionnelle

We reserve the right to make technical changes without notice.
Technische Änderungen vorbehalten.
Sous réserve de modifications techniques.
© Bürkert SAS, 2010 – 2015
Operating Instructions 1503/3_EU-ML_00805838 / Original DE

3
Contents
1. QUICKSTART .....................................................................................................5
1.1. Symbols ......................................................................................................5
2. AUTHORIZED USE .........................................................................................6
2.1. Restrictions ...............................................................................................6
2.2. Predictable Misuse ................................................................................6
3. BASIC SAFETY INSTRUCTIONS .............................................................7
4. GENERAL INFORMATION ...........................................................................8
4.1. Contact addresses ................................................................................8
5. SYSTEM DESCRIPTION ...............................................................................8
5.1. General Description ..............................................................................8
5.2. Interfaces of the process controller Type 8611 ...................8
5.3. Functions ....................................................................................................9
5.4. The various mounting and installation models ......................9
5.5. Software ...................................................................................................10
6. TECHNICAL DATA ........................................................................................10
6.1. Operating Conditions ........................................................................10
6.2. Conformity with the following standards ............................... 10
6.3. General Technical Data ....................................................................10
6.4. Rating plate description .................................................................. 11
6.5. Electrical Data ....................................................................................... 12
7. ASSEMBLY .......................................................................................................13
7.1. Assembly models ............................................................................... 13
7.2. Attachment to a proportional valve ...........................................14
7.3. Assembly of the control cabinet model ..................................15
8. ELECTRICAL INSTALLATION ..................................................................17
8.1. Electrical installation for fitting assembly,
wall assembly, valve assembly or
rail assembly models ........................................................................17
8.2. Electrical installation of the control cabinet model ..........22
9. OPERATION AND FUNCTION ................................................................25
9.1. Control and display elements ...................................................... 25
9.2. Operating levels and operating states ....................................26
9.3. Funktion of the keys .......................................................................... 27
eCONTROL 8611: Process controller and Ratio controller
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Type 8611

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10. FUNCTIONS, PROCESS OPERATING LEVEL .............................28
10.1. Operating state AUTOMATIC ......................................................28
10.2. Operating state MANUAL .............................................................30
10.3. Specific menu options of process and ratio control .....30
10.4. Menu options in the MANUAL operating state .................30
10.5. Operating structure of the process operating level
in MANUAL operating state .........................................................31
11. CONFIGURATION LEVEL ....................................................................... 33
11.1. Operating structure of the configuration level .................33
12. OVERVIEW SETTING PARAMETERS ...............................................45
13. PACKAGING AND TRANSPORT.........................................................47
14. STORAGE .......................................................................................................47
15. DISPOSAL .....................................................................................................47
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Type 8611

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Quickstart
1. QUICKSTART
The operating instructions describe the entire life cycle of the device.
Keep these instructions in a location which is easily accessible to
every user and make these instructions available to every new owner
of the device.
Important Safety Information!
Read Quickstart carefully and thoroughly. Study in particular the
chapters entitled Basic Safety Instructions and Intended Use.
• Quickstart must be read and understood.
The Quickstart explains, for example, how to install and start-up the
device.
A detailed description of the device can be found in the operating
instructions for positioner Type 8611 eCONTROL.
The operating instructions can be found on the enclosed CD
and on the Internet at:
www.burkert.com
1.1. Symbols
The following symbols are used in these instructions.
DANGER!
Warns of an immediate danger!
• Failure to observe the warning may result in a fatal or serious
injury.
WARNING!
Warns of a potentially dangerous situation!
• Failure to observe the warning may result in serious injuries or
death.
CAUTION!
Warns of a possible danger!
• Failure to observe this warning may result in a medium or minor
injury.
NOTE!
Warns of damage to property!
indicates important additional information, tips and
recommendations.
refers to information in these operating instructions or in
other documentation.
→designates a procedure that must be carried out.
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Type 8611

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Authorized use
2. AUTHORIZED USE
Non-authorized use of the process controller Type 8611
may be a hazard to people, nearby equipment and the
environment.
• The process controller is intended for controlling the process
variables for pressure, temperature or flow-rate in conjunction
with a proportional or process valve and a sensor.
• Do not use the device outdoors.
• Use according to the authorized data, operating conditions and
conditions of use specified in the contract documents and oper-
ating instructions. These are described in the chapter entitled
“Technical Data”.
• The device may be used only in conjunction with third-party
devices and components recommended and authorized by
Bürkert.
• Correct transportation, correct storage and installation and
careful use and maintenance are essential for reliable and fault-
less operation.
• Use the device only as intended.
2.1. Restrictions
If exporting the system/device, observe any existing restrictions.
2.2. Predictable Misuse
• The Type 8611 is not to be used in areas where there is a risk of
explosion.
• Do not physically stress the housing (e.g. by placing objects on it
or standing on it).
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Basic Safety Instructions
3. BASIC SAFETY
INSTRUCTIONS
These safety instructions do not make allowance for any
• contingencies and events which may arise during the installation,
operation and maintenance of the devices.
• local safety regulations – the operator is responsible for observing
these regulations, also with reference to the installation personnel.
General Hazardous Situations.
To prevent injury, ensure that:
• any installation work may be carried out by authorized techni-
cians and with the appropriate tools only.
• after an interruption in the power supply or pneumatic supply,
ensure that the process is restarted in a defined or controlled
manner.
• the device may be operated only when in perfect condition and
in consideration of the operating instructions.
• the general rules of technology apply to application planning
and operation of the device.
NOTE!
Electrostatic sensitive components / modules!
The device contains electronic components which react sensitively
to electrostatic discharge (ESD). Contact with electrostatically
charged persons or objects is hazardous to these components. In
the worst case scenario, they will be destroyed immediately or will
fail after start-up.
• Observe the requirements in accordance with EN 61340-5-1
and 5-2 to minimise or avoid the possibility of damage caused
by sudden electrostatic discharge!
• Also ensure that you do not touch electronic components when
the power supply voltage is present!
The process controller Type 8611 was developed with due
consideration given to the accepted safety rules and is state-
of-the-art. Nevertheless, dangerous situations may occur.
Failure to observe this operating manual and its operating
instructions as well as unauthorized tampering with the device
release us from any liability and also invalidate the warranty
covering the devices and accessories!
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General Information
4. GENERAL INFORMATION
4.1. Contact addresses
Germany
Bürkert Fluid Control Systems
Sales Center
Christian-Bürkert-Str. 13-17
D-74653 Ingelfingen
Tel. + 49 (0) 7940 - 10 91 111
Fax + 49 (0) 7940 - 10 91 448
E-mail: [email protected]
International
Contact addresses can be found on the final pages of these printed
operating instructions.
And also on the internet at:
www.burkert.com
5. SYSTEM DESCRIPTION
5.1. General Description
The process controller Type 8611 is designed for integration in a
closed control circuit and can be used for numerous control tasks
in fluid technology. The figure below illustrates the integration of the
controller in a closed control circuit.
Controller
8611 Controlled system
Set-point w
(set-point
value)
Mani-
pulated
variable y
Controlled
variable
+_
X
Actuating
element
Sensor Process
Feedback process actual value
Fig. 1: Block diagram of a closed control circuit
5.2. Interfaces of the process
controller Type 8611
Depending on the controlled system and process, different controller
structures and different inputs/outputs are available for measuring
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Type 8611

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System Description
the process actual value and for controlling the actuating elements.
The diagram below shows the available interfaces of the process
controller.
24 / 5 V DC
electrical power
supply for
sensors
Sensor inputs
4 - 20 mA /
0 - 10 V,
frequency, Pt 100
Supply
24 V DC
Binary input
0-30 V DC
Ext. set-point
value default
or ratio
4 - 20 mA /
0 - 10 V
Analog output
4 - 20 mA /
0 - 10 V
Transistor
outputs
PWM, 2P – T,
3P – T
Process value
output
4 - 20 mA /
0 - 10 V
Binary output
0 / 24 V
(NC / NO)
RS485
option, for
control cabinet
model only
Process
controller
eCONTROL
Typ 8611
Inputs
Interfaces
Supply
Operation
Outputs
Fig. 2: Interfaces of the process controller Type 8611
5.3. Functions
The following control tasks can be executed with the process con-
troller Type 8611 eCONTROL.
• Fixed command control (single-loop control circuit)
• Sequential control (external set-point value)
• Ratio control
• Cascade control
Standard signals (current / voltage) and frequency-analog signals
can optionally be applied or resistance thermometers (Pt 100) can be
connected to the scalable controller inputs.
Outputs for continuous standard signals (current / voltage) or tran-
sistor outputs can be used as controller outputs. Valves or other
switching actuators can be operated via the transistor outputs. One
binary output and up to 2 binary outputs for auxiliary functions are
additionally provided.
5.4. The various mounting and
installation models
The process controller Type 8611 is available in the following
models (see also chapter “7.1. Assembly models”):
• For installation in a pipeline system
• For attachment to a proportional valve
• For wall assembly or for assembly on a rail
• For installation in a control cabinet
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Type 8611

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Technical Data
Particularities of the control cabinet model:
Unlike the remaining assembly models, the cabinet model of
type 8611 has not one but two binary outputs.
5.5. Software
In the following description of the menu options and their operating
structures, the entire software of the eCONTROL Type 8611 is
explained. This complete software scope is only available for the control
cabinet model of the eCONTROL Type 8611.
The menu structure may vary depending on the device model (wall,
valve, rail or fitting assembly). In accordance with the device model, only
menu options that are logically purposeful for the application area can
be selected. This pre-selection is made upon delivery of the controller
in accordance with the chosen order part number.
6. TECHNICAL DATA
6.1. Operating Conditions
Permitted ambient temperature:
(operation and storage) 0 ... +70 °C
Protection class: IP65 to EN 60529
6.2. Conformity with the following
standards
CE mark conforms to
EMC Directive: EN61326
6.3. General Technical Data
Materials
Housing, cover: PC, + 20 % glass fiber
Front plate foil: Polyester
Screws: Stainless steel
Multipin: CuZn, nickel-plated
Wall assembly bracket: PVC
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Technical Data
Assembly
Installation position: Any position
Assembly models: Attachment to a pipeline with
Bürkert flow-rate fitting Type
S030
wall assembly, rail assembly,
valve assembly, control cabinet
assembly
Display: 2-line,
(see “Fig. 10: Display
elements”)
Operating voltage: Multipin: 3-pin or / and 4-pin
M8, 8-pin M12
Power cable: 0.5 mm2 max. cross section,
max. 100 m long, screened
6.4. Rating plate description
The rating plate contains important technical data for the specific
device. The structure of the rating plate is described below by way
of example.
6.4.1. Rating plate of the controllers for
wall, rail, valve or fitting assembly
8611 Wall 24VDC
00177462 W16LU
SET: Norm ACT: PWM
IN:Norm OUT:Norm
S/N xxxxxx
Sensor input signal
(Norm, Pt 100 or Freq (NPN))
Analog output
(Norm or None)
Controller output signal
(PWM or Norm)
Set-point value input signal
Manufacturer's code
Order part number
Serial number
Power supply voltage
Assembly model
- Wall (wall assembly)
- Rail (rail assembly)
- Valve (assembly directly on valve)
- Fitting (assembly directly on flow-rate fitting)
Controller
type
Example:
Fig. 3: Example: Rating plate of the controllers for wall, rail, valve
or fitting assembly
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Technical Data
6.4.2. Rating plate of the control cabinet
model
8611 Panel 24VDC
00210206 W16LU
Prozessregler
S/N xxxxxx
Assembly model
- Panel (control cabinet
Controller type
Power supply voltage
Controller design
Serial number
Manufacturer's code
Order part number
Example:
Fig. 4: Example: Rating plate of the control cabinet model
6.5. Electrical Data
Operating voltage: 24 V DC ±10 %,
filtered and controlled
Power consumption without load: approx. 2 W
with load: maximum 48 W
100 % ED: 36 W
Controller sampling rate: 300 Hz
6.5.1. Inputs
Set-point value
Standard 4 - 20 mA Input impedance: 70 Ω
Resolution: 5.5 µA
Standard 0 - 10 V Input impedance: 11.5 kΩ
Resolution: 2,5 mV
Sensors
Standard 4 - 20 mA Input impedance: 70 Ω
Resolution: 5.5 µA
Frequecy
Input 1 External sensor
Frequency range: min. 0.25 Hz / max. 1 kHz
Input resistance: > 1 kΩ
Signal types: Sine, rectangle, triangle
(> 3000 mVss, max. 30 Vss)
Input 2 Internal Hall sensor
Frequency range: min. 0.25 Hz / max. 1 kHz
(only in conjunction with Bürkert
flow-rate fitting Type S030)
Pt 100
(2-wire) Measuring range: 0 °C ... 200 °C
Measured current: 1 mA
Measuring error: < 0.5 °C
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Assembly
Binary input Input impedance: 10 kΩ
Response threshold: 3 ... 30 V
Max. frequency: 1 kHz
6.5.2. Outputs
Continuous signal Standard signal 4 - 20 mA
Max. loop resistance: 680 Ω
Precision: 0,5 %
Standard signal 0 - 10 V
Maximum current: 20 mA
Precision: 0,5 %
Discontinuous signal 2 transistor outputs for PWM or
PTM control
Control frequency: 1.2 kHz ... 20 Hz
Max. resolution: 16 bit (depending on
frequency)
Max. current per
unit area: 1.5 A
Switching voltage: 24 V DC
Binary output Transistor output (PNP) configurable
Max. current per
unit area: 1.5 A
Switching voltage: 24 V DC
Sensor supply: 24 V DC
Total load for all outputs: 1,5 A
7. ASSEMBLY
7.1. Assembly models
Attachment to a Bürkert
flow-rate fitting
Attachment to a proportional
valve
Bürkert
flow-rate
fitting Type
SO30
Installation in a control cabinet
The description of the instal-
lation in a control cabinet and the
device dimensions can be found
in the following chapter “7.3.
Assembly of the control cabinet
model”
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Assembly
Wall assembly or rail assembly
Adapter for wall assembly Adapter for rail assembly
Tab. 1: Assembly models
7.1.1. Assembly accessories
Model Accessories Order no.
Installation in pipeline Flow-rate fitting, Type
S030
See data
sheet S030
Rail assembly Adapter for rail assembly 655980
Wall assembly Adapter for wall assembly 427098
The adapters for the wall and rail assembly are included in the
scope of supply of the assembly model.
Tab. 2: Assembly accessories
7.2. Attachment to a proportional
valve
Attach the process controller Type 8611 to a proportional valve as
described below.
→Loosen the 4 screws at the front of the process controller.
NOTE!
Be careful when opening the process controller so as not to
damage the internal cabling.
• Remove the cover carefully from the housing without jerks.
→Remove the cover carefully from the housing.
→Place the supplied flat seal over the contact tabs.
→Attach the housing of the process controller on the contact tabs
and fasten with the valve screw.
→Check the correct position of the profile gasket at the housing of
the process controller.
→Place cover on the housing of the process controller and fasten
with 4 screws.
If necessary, the cover can also be mounted in a position
rotated by 90 ° to the left or the right.
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Assembly
Proportional valve
Contact tabs
Profile gasket
Valve screw
Flat seal
Housing of the process controller
Cover of
the process
controller
4 screws for fastening the cover
Fig. 5: Attachment of the process controller to a proportional
valve
7.3. Assembly of the control cabinet
model
54.2
44.5 29
76
66
Control panel recess for
the installation
R 3
45
Fig. 6: Device dimensions and control panel recess
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Assembly
7.3.1. Installation in a control cabinet
• Prepare control panel recess with the dimensions 45mm x 45mm
(corner radius 3mm).
• Place the supplied seal on the housing.
• Insert the controller from the front into the control panel recess.
• From the rear, snap the 4 supplied fastening elements into place
and fasten using a screwdriver.
4 Fastening elements
Seal
Fig. 7: Installation elements Fig. 8: Installed controller
Recommended line cross sections for the control cabinet
model:
Cross
section
min.
Cross
section
max.
Minimum
length
Cross section for
flexible lines
0.2 mm² 1.5 mm² 10 mm
(stripping)
Cross section for
flexible lines with
cable end sleeve
without plastic
sleeve
0.25 mm² 1.5 mm² 10 mm
Cross section for
flexible lines with
cable end sleeve
with plastic sleeve
0.25 mm² 0.75 mm² 10 mm
Tab. 3: Recommended line cross sections
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Electrical Installation
8. ELECTRICAL INSTALLATION
8.1. Electrical installation for fitting
assembly, wall assembly, valve
assembly or rail assembly
models
8.1.1. Connection versions
Connector Connector
view Configuration
Circular
plug-in
connector
M12,
8-pole
5
4
3
2
1
8
7
6
Power supply voltage,
set-point input 4 - 20 mA / 0 - 10 V,
process actual value or position set-
point output 4 - 20 mA / 0 - 10 V,
binary input,
binary output
Note!
A straight plug (female) is recom-
mended for the connecting cable, as
the alignment of the plug can vary.
Circular
plug-in
connector
M8, 3-pole
4
31
Connection sensor
(4 - 20 mA / 0 - 10 V, Pt 100 or
frequency)
and sensor supply 24 V DC
Connector Connector
view Configuration
Circular
plug-in
connector
M8, 4-pole
2
1
4
3
Connection actuating element
• Proportional valve (1 x PWM)
• Process valve (1 x PTM)
• Manipulated variable 4 - 20 mA /
0 - 10 V and sensor supply 24 V DC
(only ID 182383)
DIN-EN
175301
12
Connection for direct assembly on
proportional valve (1 x PWM) or
open/closed valve (1 x PTM)
Tab. 4: Connection versions for assembly on flow-rate fitting, wall
assembly, rail assembly or valve assembly
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Electrical Installation
8.1.2. Pin assignment
Circular plug-in connector M12, 8-pole
A straight connector (female) is recommended for the con-
necting cable as the orientation of the connector may vary.
Connector
diagram Pin Color Configuration
5
4
3
2
1
8
7
6
1white 24 V DC power supply
2 (DIN2)brown Binary input (B_IN)
3green GND – Power supply,
binary input, binary output
4 (AOUT)yellow 4 - 20 mA or 0 - 10 V analog
output
(process value or manipulated
variable for valve)
5 (AIN2)grey 4 - 20 mA or 0 - 10 V analog
input (set-point value / ratio)
6pink GND – Analog output
7blue GND – Analog input
(set-point value / ratio)
8 (BO1) red (+) Binary output (B_O1)
Tab. 5: Configuration of circular plug-in connector M12, 8-pole
Wire colors when using standard cables (e.g. from
Lumberg, Escha)
8.1.3. Sensor connection
Circular plug-in connector M8, 3-pole
4
31
Input
signal Pin Color Configu- ration External circuit
4 - 20 mA
2-wire
supply of
Type 8611
(AIN1)
1 brown
+ 24 V
sensor
supply Transmitter
4 - 20 mA
1
4
I24 V DC
3 blue not
connected
4 black Signal input
(source)
4 - 20 mA
/ 0 - 10 V
3-wire
supply of
Type 8611
(AIN1)
1 brown
+ 24 V
sensor
supply
Transmitter
124 V DC
GND
3
4 - 20 mA /
0 - 10 V
4
3 blue GND
4 black Signal input
(source)
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Electrical Installation
Input
signal Pin Color Configu- ration External circuit
4 - 20 mA
/ 0- 10 V
4-wire
external
supply
(AIN1)
1 brown not
connected Trans-
mitter
GND
3
GND
Supply
4 - 20 mA /
0 - 10 V
4
3 blue GND
4 black Signal input
(source)
Frequency
3-wire
supply of
Type 8611
(DIN1)
1 brown
+ 24 V
sensor
supply
Transmitter
124 V DC
GND
3
Clock (DIN1)
4
3 blue GND
4 black Frequency
input (NPN)
Frequency
4-wire
external
supply
(DIN1)
1 brown not
connected
Trans-
mitter
GND
3
GND
Supply
Clock (DIN1)
4
3 blue GND
4 black Frequency
input (NPN)
Input
signal Pin Color Configu- ration External circuit
Pt 100
(2-wire)
(AIN3)
1 brown not
connected
3
4
Pt 100
3 blue GND Pt
100
4 black
(+) Pt 100
(power
supply)
Tab. 6: Sensor connection: Configuration of circular plug-in
connector M8, 3-pole
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Electrical Installation
8.1.4. Valves connection
Circular plug-in connector M8, 4-pole
2
1
4
3
Output
signal: Pin Color Configuration External circuit
PWM
(MODE =
SCV)
1 brown not connected
2 white not connected Proportional
valve
3
4
3 blue (–) PWM
(valve2)
4
(BO4)black (+) PWM
(valve2)
3-point
(MODE =
PCV)
1
(BO3)brown (+) Aeration
(valve 1)
NC valve
1
2
2 white (–) Aeration
(valve 1)
3 blue (–) Deaeration
(valve 2) NO valve
3
4
4
(BO4)black (+) Deaeration
(valve 2)
Output
signal: Pin Color Configuration External circuit
1)
4 - 20 mA
or
0 - 10 V
(MODE =
4 – 20 /
0 – 10)
1
(BO3)brown + 24 V DC supply
M
1
2
3
4
Supply of
8611
2 white
GND
(4 - 20 mA or
0 - 10 V)
3 blue GND supply
4
(AOUT)
black
+ 4 - 20 mA
or
0 - 10 V
manipulated
variable
3-point
(MODE =
3P – T)
1
(BO3)brown (+) Valve 1 NC / NO valve
1
2
2white (–) Valve 1
3blue (–) Valve 2 NC / NO valve
3
4
4
(BO4)black (+) Valve 2
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Type 8611