Burkert AirLINE 8652 User manual

Quickstart
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Type 8652
AirLINE
Modular valve terminal for pneumatics
Modulare Ventilinsel für Pneumatik
Îlot de vannes modulaire pour système pneumatique

We reserve the right to make technical changes without notice.
Technische Änderungen vorbehalten.
Sous réserve de modifications techniques.
© Bürkert Werke GmbH & Co. KG, 2017-2019
Operating Instructions 1902/07_EU-ML_00810542 / Original DE

3
Type 8652
1 THE QUICKSTART ................................................................ 4
1.1 Denitionsofterms ..................................................... 4
1.2 Symbols....................................................................... 4
2 INTENDED USE .................................................................... 5
3 BASIC SAFETY INSTRUCTIONS.......................................... 6
4 GENERAL INFORMATION .................................................... 7
4.1 Contact address.......................................................... 7
4.2 Warranty ...................................................................... 7
4.3 Information on the Internet.......................................... 7
5 TECHNICAL DATA................................................................. 8
5.1 Conformity................................................................... 8
5.2 Standards.................................................................... 8
5.3 Operating conditions................................................... 8
5.4 General technical data................................................. 9
5.5 Type label standard (example)................................... 10
5.6 Type label UL (example) ............................................ 10
5.7 SpecicationsIndustrialEthernet.............................. 11
5.8 SpecicationsPROFIBUSDPV1............................... 12
6 ASSEMBLY.......................................................................... 13
6.1 Assembly on standard rail in a control cabinet ......... 13
6.2 Assembly on the base of the control cabinet or the
 wallofthecontrolcabinetwithAirLINEQuick .......... 14
6.3 Connecting the functional earth................................ 16
7 INSTALLATION .................................................................... 16
7.1 Electricalconnectiongateway................................... 17
7.2 Electricalconnectionelectronicsmodulewith
digital inputs.............................................................. 19
7.3 ElectricalconnectionType6534valvesfor
 safety-relatedshut-o(SIAvariant)........................... 19
7.4 Pneumatic connection............................................... 22
8 START-UP............................................................................ 23
8.1 Start-uples.............................................................. 23
8.2 SelectingprotocolateldbusgatewayME43........... 24
8.3 Starting up via manual override................................. 24
8.4 Marking the valve slots.............................................. 25
9 OPERATION ........................................................................ 26
9.1 Operating via manual override .................................. 26
9.2 OperatingviatheeldbusgatewayME43................. 26
9.3 OperatingviaBürkertCommunicator........................ 26
9.4 DisplayelementseldbusgatewayME43................. 26
9.5 Display elements electronics module........................ 27
10 MAINTENANCE, TROUBLESHOOTING ............................. 28
10.1 Replacingthevalve ................................................... 28
10.2 Replacingthelter..................................................... 30
10.3 Troubleshooting......................................................... 31
10.4 LC display of electronics module.............................. 32
11 DISASSEMBLY.................................................................... 33
12 TRANSPORTATION, STORAGE, DISPOSAL ...................... 33
Contents
Type 8652
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4
The Quickstart
Type 8652
1 THE QUICKSTART
TheQuickstartcontainsthemostimportantinformationandnotes
regarding the use of the device. A detailed description can be found
in the operating instructions for Type 8652.
KeeptheQuickstartinaneasilyaccessiblelocationforeachuser.
TheQuickstartmustbeavailabletoeachnewownerofthedevice.
Important safety information!
▶Carefully read these instructions.
▶Observe in particular the safety instructions, intended use
and operating conditions.
▶Persons, who work on the device, must read and understand
these instructions.
TheoperatinginstructionsanddatasheetsforBürkert
devices can be found on the Internet at:
www.burkert.com
1.1 Denitions of terms
Term Is used in these instructions
in substitution for
Device, valve terminal ValveterminalAirLINEType8652
Valve Pneumatic slide valve that can
be integrated in the valve block
Actuator,
process valve
Pneumatic consumer activated by the
valve terminal
SIA variant Variantforsafety-relatedshut-o
büS Bürkertsystembus,acommunication
busdevelopedbyBürkertbasedonthe
CANopen protocol
1.2 Symbols
DANGER
Warns of an immediate danger.
▶Failuretoobservethewarningwillresultinafatalorserious
injury.
WARNING
Warns of a potentially dangerous situation.
▶Failuretoobservethewarningmayresultinafatalorserious
injury.
CAUTION
Warns of a possible danger.
▶Failuretoobservethewarningmayresultinmoderateor
minor injuries.
NOTE
Warns of damage to property.
Important tips and recommendations.
Referstoinformationintheseoperatinginstructionsorin
other documentation.
▶Designates an instruction which you must follow to prevent
a hazard.
→Designates a procedure which you must carry out.
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5
Intended use
Type 8652
2 INTENDED USE
The valve terminal AirLINE Type 8652 is designed for con-
trolling and recording the switching statuses of pneumati-
cally operated process valves.
▶Use the device for its intended purpose only. Non-intended
use of the device may be dangerous to people, nearby
equipment and the environment.
▶In areas at risk of explosion, only use devices approved
for use in those areas. These devices are labeled with a
separateExtypelabel.Foruseinareasatriskofexplo-
sion,observetheinformationprovidedontheseparateEx
type label and the additional explosion-related information
included in the scope of supply.
▶Correct transportation, correct storage as well as correct
assembly, installation, start-up, operation and maintenance
are essential for reliable and problem-free operation.
▶When using the device, observe the permitted data, operat-
ing conditions and application conditions. This information
can be found in the contractual documents, the operating
instructions and on the type label.
▶Use the device only in conjunction with third-party devices
andcomponentsrecommendedandauthorizedbyBürkert.
▶In outdoor areas, make sure the device is installed in a con-
trol cabinet with a minimum degree of protection of IP 65.
▶In indoor areas, make sure the device is installed in a control
cabinet with a minimum degree of protection of IP 20.
▶Do not operate the device unless it is in perfect working
order.
The valve terminal is only intended for use in industrial
environments.
The valve terminal is not suitable for use in applications that
pose a risk to life and limb.
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6
Basic safety instructions
Type 8652
3 BASIC SAFETY INSTRUCTIONS
These safety instructions do not consider any contingencies or
incidents which occur during assembly, operation and maintenance.
The operator is responsible for observing the location-specic
safety regulations, also with reference to the personnel.
Risk of injury from high pressure and uncontrolled movement
of the actuators.
▶Beforeworkingonthedeviceorsystem,securetheactuators
against moving.
▶Beforeworkingonthedeviceorsystem,switchothepres-
sure. Vent or drain lines.
Risk of injury due to electric shock.
▶Beforeworkingonthedeviceorsystem,switchothepower
supply. Secure against reactivation.
▶Observe applicable accident prevention and safety regula-
tions for electrical equipment.
Risk of injury due to hot device components.
▶Keepthedeviceawayfromhighlyammablesubstancesand
media.
Risk of injury due to improper installation and maintenance.
▶Only trained technicians may perform installation and mainte-
nance work.
▶Perform installation and maintenance with suitable tools only.
Risk of injury due to unintentional activation and uncontrolled
start-up of the device and system.
▶Secure the device and system to prevent unintentional
activation.
▶Ensurethatthesystemdoesnotstartupinanuncontrolled
manner.
General hazardous situations.
To prevent injury, ensure the following:
▶Install the device according to the regulations applicable in
the country.
▶Do not supply the medium connectors of the device with
aggressiveorammablemedia.
▶Do not supply the medium connectors of the device with
liquids.
▶After an interruption, ensure that the process is restarted in
a controlled manner.
Observe sequence:
1. Connect power supply.
2. Connect the pneumatic supply (with an external pressure
supply, connect the external auxiliary pilot air [X / 12/14]
rstandthenthemediumpressure[P/1]).
▶Do not make any changes to the device
▶Do not subject the device to mechanical loading.
▶Observe the general rules of technology.
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7
General information
Type 8652
NOTE
Electrostatic sensitive components and modules.
The device contains electronic components which react sensitively
to electrostatic discharge (ESD). Contact with electrostatically
charged persons or objects are hazardous to these components.
In the worst case scenario, these components will be destroyed
immediately or will fail after starting up.
To minimize or eliminate the risk of damage resulting from sudden
electrostatic discharges, ensure compliance with the requirements
ofEN61340-5-1.Donottouchelectroniccomponentswhilethe
supply voltage is switched on!
4 GENERAL INFORMATION
4.1 Contact address
Germany
BürkertFluidControlSystems
Sales Center
Christian-Bürkert-Strasse13-17
D-74653Ingelngen
Tel. [phone]
Fax+49(0)7940-1091448
Email:[email protected]
International
Contactaddressescanbefoundonthenalpagesoftheprinted
Quickstart.
And also on the Internet at: www.burkert.com
4.2 Warranty
The warranty is only valid if the device is used as intended in accor-
dancewiththespeciedapplicationconditions.
4.3 Information on the Internet
TheoperatinginstructionsanddatasheetsforBürkertproducts
can be found on the Internet at:
www.burkert.com
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8
Technical data
Type 8652
5 TECHNICAL DATA
5.1 Conformity
ThedeviceconformstotheEUdirectivesaspertheEUDeclaration
of Conformity (if applicable).
5.2 Standards
The applied standards, which are used to demonstrate conformity
withtheEUDirectives,arelistedintheEUtypeexaminationcer-
ticateand/ortheEUDeclarationofConformity(ifapplicable).
5.3 Operating conditions
NOTE
▶Use safety-low voltage according to protection class 3
EN61140,VDE0140.
Type of
condition
Permissible range
Ambient
temperature
-10…+55 °C
Storage
temperature
-10…+60 °C
Altitude Restrictedtomax.2000mabovesealevel
for UL approved versions
Compressed air
quality
ISO 8573-1:2010, Class 7.4.4
Nominal
operating mode
Continuous operation (100% duty cycle)
Operating
voltage
24 V ± 10%, residual ripple
foreldbusinterface1Vss1
Protection class 3inaccordancewithEN61140,VDE0140
1) UL approved Versions must be supplied by one of the following:
a) Limited Energy Circuit (LEC) according to UL/ IEC 61010-1
b) Limited Power Source (LPS) according to UL/ IEC 60950
c) SELV/ PELV with UL Recognized Overcurrent Protection
dimensioned according to UL/ IEC 61010-1 Table 18
d) NEC Class 2 power source
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9
Technical data
Type 8652
Type of
condition
Permissible range
Power
consumption
Power consumption is dependent on the
congurationofthevalveterminal.
Fortheeldbusinterface,thetotalcurrentis
calculated using the formula:
Itotal= Ibackground+ (n x Ivalve) + (m x Ifeedb.) + (k x Idis. mod.)
Itotal: Total current
Iback-
ground:
Backgroundcurrentdependingon
theeldbussystem
PROFINET IO: 135 mA
EtherNet/IP: 135 mA
Modbus TCP: 135 mA
PROFIBUS
DPV1:
100 mA
DeviceNet: 35 mA
CANopen: 35 mA
n: No. of valves
Ivalve:Nominal current of the valve (35 mA)
m: Number of position feedbacks
Ifeedb.: Power consumption position
feedback (max. 22 mA)
k: Number of display modules
Idis.
mod.:
Power consumption display
modules (10 mA)
5.4 General technical data
Valve slots max. 24
Position feedback max. 48
Degree of protection IP20
5.4.1 Pneumatic slide valve Type 6534
Circuit
function (CF)
2 x CFC*
NC (norm. closed)
2 x 3/2-way
2 x CFD
NO (norm. open)
2 x 3/2-way
CFH*
5/2-way
monostable
CFZ
5/2-way
bistable
CFL*
5/3-way blocked
CFM
5/3-way
pressurized
CFN
5/3-way vented
FlowrateQNn up to 310 lN/min(forexactowvaluesforthe
various circuit functions, see the data sheet)
Medium
pressure**
0...10 bar
Pilot
pressure***
3...10 bar
Electr.power
before/after
power reduction
2x0.7W/
2x0.175W
0.7W/
0.175W
0.7W/0.175W
Current
before/after
power reduction
2x29mA/
2x≤10mA
29mA/
≤10mA
*) Also available as SIA variant (see chapter “7.3”, page 19).
**) At levels of vacuum up to 3 bar and pressure levels of 8-10 bar, observe the
pilot pressure diagram and set the feed of auxiliary pilot air to “external” (see
chapter“7.4.1”).
***) With the external auxiliary pilot air variant, select the pilot pressure according to
the pilot pressure diagram.
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Technical data
Type 8652
Pilot pressure diagram
3 4 5 6 7 8 9 10
Pilot pressure [bar]
Medium pressure [bar]
10
9
8
7
6
5
4
3
2
1
0
-1
Fig. 1: Pilot pressure diagram pneumatic slide valve Type 6534
5.5 Type label standard (example)
Operating voltage
Permitted ambient
temperature range
Permitted pilot pressure range
D-74653 Ingelfingen
Type 8652 AirLINE
3–10 bar
–10...+55 °C
24 V
S/N 1002
00320501 W15MS
Fig. 2: Type label standard for valve terminal Type 8652
5.6 Type label UL (example)
Forsafety-relevant
information, see operating
instructions
Made in Germany
D-74653 Ingelfingen
Type 8652 AirLINE
3–10 bar
–10...+55 °C
24 V , 3A E238179
S/N 1002
Proc.Cont.Eq.
W18TT
00320501
Fig. 3: Type label UL for valve terminal Type 8652
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Technical data
Type 8652
5.7 Specications Industrial Ethernet
PROFINET IO
Topology recognition LLDP,SNMPV1,MIB2,physical
device
Minimum cycle time 10 ms
IRT not supported
MRP(MediaRedundancy) MRPClientissupported
Additional supported
features
DCP, VLAN priority tagging, Shared
Device
Transmission speed 100MBit/s
Data transport layer EthernetII,IEEE802.3
PROFINETIO
specication
V2.3
AR(ApplicationRelations) The device can simultaneously
processupto2IO-ARs,1Super-
visorARand1SupervisorDAAR.
EtherNet/IP
Predenedstandard
objects
Identity Object (0x01)
MessageRouterObject(0x02)
Assembly Object (0x04)
Connection Manager (0x06)
DLRObject(0x47)
QoSObject(0x48)
TCP/IPInterfaceObject(0xF5)
EthernetLinkObject(0xF6)
DHCP supported
BOOTP supported
Transmission speed 10and100MBit/s
Duplex transmission Half Duplex, full Duplex,
autonegotiation
MDI modes MDI, MDI-X, Auto-MDIX
Data transport layer EthernetII,IEEE802.3
AddressConictDetection
(ACD)
supported
DLR(ringtopology) supported
Integrated switch supported
CIPResetservices IdentityObjectResetServiceof
Type 0 and Type 1
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12
Technical data
Type 8652
Modbus TCP
ModbusFunctionCodes 1, 2, 3, 4, 6, 15, 16, 23
Mode Message Mode: Server
Transmission speed 10and100MBit/s
Data transport layer EthernetII,IEEE802.3
EtherCAT
IndustrialEthernet
interface X1, X2
X1:EtherCATIN
X2:EtherCATOUT
Maximum number of
cyclic input and output
data
512 bytes in sum
Maximum number of
cyclic input data
1024 bytes
Maximum number of
cyclic output data
1024 bytes
Acyclic communication
(CoE)
SDO
SDO master-Slave
SDO slave-slave (depending on
master capability)
Type Complex slave
FMMUs 8
Sync managers 4
Distributed clocks supported with 32-bit timestamps
Transmission speed 100MBit/s
Data transport layer EthernetII,IEEE802.3
EtherCAT® is a registered trademark and patented technology, licensed
by Beckho Automation GmbH, Germany
5.8 Specications PROFIBUS DPV1
Acyclic communication DPV1Class1Read/Write
DP V1 Class 1 Alarm
DPV1Class2Read/Write/Data
Transport
Transmission speed Fixedvaluesfrom9.6kBit/sto
12MBit/s
Autodetect mode is supported
Maximum size of the
transmitted data
Input data: 244 bytes
Output data: 244 bytes
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13
Assembly
Type 8652
6 ASSEMBLY
WARNING
Risk of injury from improper assembly.
▶Only trained technicians may perform assembly work.
▶Perform assembly work with suitable tools only.
ValveterminalAirLINEType8652issuppliedasafully
assembleddevice.Anymodicationsshouldonlybe
carriedoutbyBürkert.
The valves are an exception to this rule and may be replaced
with identical valves by the user.
6.1 Assembly on standard rail in a control
cabinet
NOTE
▶Ground the standard rail with low impedance to guarantee
thebestpossibleEMCprotection.
The valve terminal must be freely accessible from above.
Ensuregoodheatdissipation!
→Fastenthestandardrailrmlyinthecontrolcabinet.
→Establishashort,widePEconnectionbetweenthestandard
rail and the control cabinet.
→Hook the valve terminal onto the upper guide of the standard
rail.
→Secure with fastening screws (tightening torque 1.5 Nm).
B
D
A
C
Recommended minimum distances
A50 mm C30 mm
B30 mm D50 mm
Fig. 4: Recommended minimum distances for assembly on standard
rail in the control cabinet
Fig. 5: Use the two fastening screws to fasten the valve terminal to the
standard rail
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14
Assembly
Type 8652
6.2 Assembly on the base of the control
cabinet or the wall of the control
cabinet with AirLINE Quick
Forassembly,initiallyprepareacut-outonthebaseorthewallof
the control cabinet and drill the holes for the fastening screws. The
cut-out can be created, e.g., through laser-cutting or punching (see
“Tab. 3”, page 15).
NOTE
The cut-out at the control cabinet must be free from burr to
ensurethesealbetweenAirLINEQuickandthecontrolcabinet
is not damaged.
Note when measuring the cut-out:
To be able to utilize the Hot Swap function (easy valve
replacement during operation), always observe a minimum
distance to the front edge of the control cabinet when installing
the valve island in the control cabinet (see “Fig.6”). The valves
can only be extracted from the front of the valve island when
the minimum distance has been observed.
The minimum distances [mm] to the left, right, front, and top
depend on the position of the valve island in the control cabinet:
Position in the control cabinet
front left right top bottom
base of the control cabinet 60.5 30 50 50 –
right-hand wall 60.5 50 – 50 30
left-hand wall 60.5 – 50 30 50
Tab. 1: Minimum distances by assembling with AirLINE Quick
Z
A
A
max. 19,5
min. 60,5
max. 25
min. 73
A-A (1 : 2)
Mounting plate
Distance from the control cabinet
rear wall to the mounting plate
Fig. 6: Assembly in the control cabinet with AirLINE Quick
→MakesurethesealbetweenAirLINEQuickandthecontrol
cabinet is undamaged.
→Place the valve terminal in the control cabinet on the pre-
pared cut-out.
→FixfromtheoutsideusingM5x10screws(tighteningtorque
2.5 Nm).
Valve type Pneumatic connection
Valve output AirLINE Quick
2x3/2-way
Position of valve outputs
2x3/2 + 5/2 + 5/3 way
2
4
Position of valve outputs
2x3/2 + 5/2 + 5/3 way
2
4
5/2-way
5/3-way
Tab. 2: Assignment of the pneumatic connections for AirLINE Quick
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15
Assembly
Type 8652
Number of
valves M [mm] N1 [mm] N2 [mm] Number of boreholes
4 85.8 ±0,3 66 ±0,3 - 4
8 129.8 ±0,4 37 ±0,3 111 ±0,4 8
12 173.8 ±0,4 77 ±0,3 154 ±0,4 10
Number of
valves M [mm] N1 [mm] N2 [mm] Number of boreholes
16 244 ±0.4 112 ±0.3 224 ±0,4 10
20 288 ±0.4 134 ±0.3 268 ±0,4 10
24 332.1 ±0.4 156 ±0.3 312 ±0,4 10
N1
N2
77
±0,3
89
±0,3
5,3
±0,2
M
R5
nur bei o = 10
t > = 1,5
Bürkert
Fluid Control Systems
D-74653 Ingelfingen
Version
Änderungsnr.
Änderungstext
Datum (yyyy-mm-dd)
Maße ohne Toleranzangabe
Materialnummer
Klass-Nr.
Maßstab:
Typ
Werkstoff
Benennung
Unterlagenart
Ers.f.
SW
Blatt
1:1
1/1
A3
9000392449
Format
Bearbeiter
Projekt-Nr.
80665L
Dokument-Id.
F1
Rundungshalbmesser
Längenmaße
Winkelmaße
Ersteller
Name Datum (yyyy-mm-dd)
Revision
Bohrbild für Schaltschrankboden
Dok.art
DRC
Sprache
DE
Masse:
0.00
Zeichn.Nr.
Status
In Arbeit
NKA
2017-04-26
Var.stl.:
g
An dieser Zeichnung beanspruchen wir Eigentums-
und Urheberrecht. Nur mit unserer Zustimmung
darf sie vervielfältigt, anderen mitgeteilt
oder anderweitig verwendet werden.
Fig. 7: Flange interface AirLINE Quick
Tab. 3: Dimensions ange interface AirLINE Quick
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16
Installation
Type 8652
6.3 Connecting the functional earth
WARNING
Malfunctioning caused by electrostatic discharge.
Electrostaticdischargeatthedevicemaycause
malfunctioning.
▶Connect the device to the functional earth according to the
installation situation.
Assembly on standard rail:
Use a short cable with a large cross-section to connect the
standardrailtothefunctionalearth(FE).
Assembly on the oor / wall of the control cabinet
(AirLINEQuick):
Use a short cable with a large cross-section to connect the
controlcabinethousingtothefunctionalearth(FE).
Danger due to electromagnetic elds.
Ifthefunctionalearth(FE)isnotconnected,theconditionsof
theEMCLawarenotobserved.
▶Connect the device to the functional earth according to the
installation situation.
Assembly on standard rail:
Use a short cable with a large cross-section to connect the
standardrailtothefunctionalearth(FE).
Assembly on the oor / wall of the control cabinet
(AirLINEQuick):
Use a short cable with a large cross-section to connect the
controlcabinethousingtothefunctionalearth(FE).
7 INSTALLATION
DANGER
Risk of injury from high pressure.
Actuators may change their position when the pressure changes.
▶Beforeworkingonthedeviceorsystem,securetheactuators
against moving.
Suddenly escaping pressure medium can quickly accelerate
device components (hoses, small parts, ...) resulting in injuries
and/or damage.
▶Beforeworkingonthedeviceorsystem,switchothepres-
sure. Vent or drain lines.
WARNING
Risk of injury due to electric shock.
▶Beforeworkingonthedeviceorsystem,switchothepower
supply. Secure against reactivation.
▶Observe applicable accident prevention and safety regula-
tions for electrical equipment.
Risk of injury from improper installation.
▶Only trained technicians may perform installation work.
▶Perform installation work with suitable tools only.
Risk of injury due to unintentional activation and uncontrolled
start-up of the device and system.
▶Secure the device and system to prevent unintentional
activation.
▶Ensurethatthesystemdoesnotstartupinanuncontrolled
manner.
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17
Installation
Type 8652
Possiblecablecross-section:≤1.5mm2
→Connectthespring-typeterminalaccordingtotheconguration
(see “Tab. 4”)
→EstablishEthernetorPROFIBUSDPV1 connection according
to the assignment (see “Tab. 5” and “Tab. 6”).
→Apply supply voltage.
Conguration of 5-pin spring-type terminal
Connector view Terminal Description
Red Supply voltage 24 V
White CAN H (büS connection)2
Green Shielding
Blue CAN L (büS connection)2
Black GND
Tab. 4: Conguration of 5-pin spring-type terminal
2) In the case of Industrial Ethernet and Probus DPV1 the terminals are
assigned only when using several Bürkert devices (EDIP) or in combi-
nation with the Communicator.
CAUTION
Risk of injury due to discharge of medium and malfunctioning.
Medium may escape if the seals are not seated correctly. The
function of the device may be restricted by pressure losses.
▶Ensurethatallthesealsareseatedcorrectly.
Risk of injury from damaged contacts.
Damaged contacts may result in a short circuit and
malfunctioning.
▶Do not bend contacts.
▶Ifcontactsaredamagedorbent,replacetheaected
components.
▶Do not switch on the device unless the components are in
perfect condition.
7.1 Electrical connection gateway
FurtherinformationoncablingBüSnetworkscanbe
found under the following link:
Guideline for cabling büS networks
NOTE
To ensure electromagnetic compatibility:
▶Only use shielded cables.
▶Ground the standard rail with low impedance to guarantee
thebestpossibleEMCprotection.
▶WithAirLINEQuick,connectthecontrolcabinethousingto
thefunctionalearth(FE)toconnectthecableshieldingto
ground.
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18
Installation
Type 8652
7.1.1 Industrial Ethernet
TheX1andX2interfacesforRJ45plug-inconnectorsare
equivalent.
Conguration Plug-in connector RJ45
1
2
3
4
5
6
7
8
Pin 12345678
Plug
congu-
ration
TX+ TX– RX+ Not
assigned
RX– Not
assigned
Tab. 5: Plug-in connector RJ45, interfaces X1 (EtherCAT IN) and X2
(EtherCAT OUT)
7.1.2 PROFIBUS DPV1
Conguration Plug-in connector D-Sub, 9-pin
1
2
6
3
7
4
8
5
9
Pin Signal Function Connection
1 Not assigned
2 Not assigned
3RxD/TxD-P Data line – (A-conductor) Mandatory
4CNTR-P Repeaterdirectioncheck Optional
5 DGND Ground for data signals Mandatory
6 VP +5 V supply for bus termi-
nating resistor
Mandatory
7 Not assigned
8RxD/TxD-N Dataline+(B-conductor) Mandatory
9 Not assigned
Tab. 6: Plug-in connector D-Sub, 9-pin
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19
Installation
Type 8652
7.2 Electrical connection electronics
module with digital inputs
→Connect position feedback sensors according to the
assignment on the electronics module.
Possiblecablecross-section:≤1.5mm2
Maximumcablelength:<30m
Assignment of the digital inputs electronics module
3-wire
sensor
2-wire
sensor
mechanical
limit switch
Fig. 8: Assignment of the digital inputs electronics module
The position feedback sensors are supplied (24 V) by the elec-
tronics module. The current is limited to maximum 30 mA per
position feedback.
Standard 3-wire sensors and 2-wire sensors with voltages
between 10...30 V as well as mechanical limit switches can be
used.
The following data may be output depending on the sensor used:
Possible data
3-wire
sensors
2-wire
sensors
Mechan.
limit
switches
Sensor actuated X X X
Sensor not actuated XXX
Short circuit X – –
Brokenwire –X–
7.3 Electrical connection Type 6534
valves for safety-related shut-o (SIA
variant)
DANGER
Risk of injury due to unintentional movement of the
actuators.
Iftheshut-ofunctionisrequiredtocontrolsafety-criticalpro-
cesses, hazardous movements of the actuators may be trig-
geredwhentheswitch-ofunctionisfaulty.
▶Makesuretheshut-ofunctionisworkingproperlybefore
start-up.
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20
Installation
Type 8652
WARNING
Risk of injury and property damage due to electrical faults.
Iftheconnectionsforthesafety-relatedshut-oarenotcon-
nected correctly, there is a risk of injury due to uncontrolled
behaviour of the plant.
▶When using several SIA variant valves, connect each con-
nection to an individual potential-free contact (mechanical
switch or relay). Never connect several contacts together
under any circumstances!
▶Do not apply voltage to the connections (risk of damage to
the valves).
Risk of injury due to sharp edges.
Sharp edges on the connection or on the contacts of the
screw-type terminal can cause cuts.
▶Wear suitable protective gloves.
Type6534valvesforsafety-relatedshut-o(SIAvariant)are
equipped with additional connection terminals. The circuit of a
valve can therefore be interrupted by an external switch. Manual
override is not required for these valve variants.
The technical data of the Type 6534 SIA variant valves corre-
sponds to the data of the standard device.
Tousetheshut-ofunction,connecttheconnectiontoa
potential-free contact (mechanical switch or relay).
Coding
Bridge
Fig. 9: Connection terminals SIA variant
The yellow connection terminals are pluggable and can be
removedtofacilitateconnectionofacable.ExceptforCFH,
there are always 2 connection terminals. To avoid mixing up the
connections, the connection terminals are coded.
On delivery, the connection terminals are provided with a bridge
to ensure the valve can be put into operation immediately.
Removethebridgebeforeconnectingacable.
Connection
terminals:
Pluggable screw-type terminal,
2-pole, coded wire cross-section
(rigidorexible)0.14mm²...1.5mm²
(AWG 28...16)
Required switching
capacity of the
contact:
0.5 A / 24 V
english