Burkert 8026 User manual

Quickstart
English Deutsch Français
Type 8026 - 8036 - SE36
Flowmeter and Flow transmitter
Durchfluss-Messgerät und Durchfluss-Transmitter
Débitmètre et transmetteur de débit

We reserve the right to make technical changes without notice.
Technische Änderungen vorbehalten.
Sous réserve de modifications techniques.
© Bürkert SAS, 2009 - 2016
Operating Instructions 1603/02_EU-ML 00567366 / Original_FR

3
8 ADJUSTMENT AND COMMISSIONING .........................................26
8.1 Safety instructions ...................................................................26
8.2 When switching on the device .............................................27
8.3 Operating levels .......................................................................27
8.4 Using the navigation button ..................................................28
8.5 Using the dynamic functions.................................................30
8.6 Description of icons and LEDs ............................................31
8.7 Process level ............................................................................32
8.8 Configuration level ..................................................................34
9 MAINTENANCE AND TROUBLESHOOTING ...............................41
9.1 Safety instructions ...................................................................41
9.2 If you encounter problems .....................................................41
10 PACKAGING, TRANSPORT ..................................................................41
11 STORAGE ......................................................................................................41
12 DISPOSAL OF THE PRODUCT ..........................................................42
1 ABOUT THE QUICKSTART .....................................................................4
1.1 Definition of the word "device" ...............................................4
1.2 Validity of the manual ................................................................4
1.3 Symbols used .............................................................................4
2 INTENDED USE .............................................................................................5
3 BASIC SAFETY INFORMATION ............................................................6
4 GENERAL INFORMATION ........................................................................7
4.1 Manufacturer's address and international contacts...........7
4.2 Warranty conditions ..................................................................7
4.3 Information on the Internet ...................................................... 7
5 DESCRIPTION OF THE NAME PLATE ...............................................8
6 TECHNICAL DATA ........................................................................................9
6.1 Conditions of use ......................................................................9
6.2 Conformity to standards and directives ............................... 9
6.3 Mechanical data.......................................................................10
6.4 Dimensions of devices ...........................................................11
7 INSTALLATION AND WIRING ..............................................................15
7.1 Safety instructions ...................................................................15
7.2 Installation onto the pipe........................................................16
7.3 Installation of a 8026 on a pipe ...........................................16
7.4 Installation of a 8036 on a pipe ...........................................18
7.5 Installation of a flow transmitter SE36 with sensor-fitting
S070 or S077 in a pipe .....................................................................19
7.6 Wiring.........................................................................................20
Type 8026 - 8036 - SE36
Contents
English

4
About the Quickstart
Type 8026 - 8036 - SE36
1.2 Validity of the manual
This quickstart is valid for the following devices:
• flowmeter 8026 from the version V2,
• flowmeter 8036 from the version V2,
• flow transmitter SE36 from the version V2.
These informations are available on the name plate, see chap. 5
1.3 Symbols used
DANGER
Warns against an imminent danger.
▶Failure to observe this warning can result in death or in serious
injury.
WARNING
Warns against a potentially dangerous situation.
▶Failure to observe this warning can result in serious injury or
even death.
ATTENTION
Warns against a possible risk.
▶Failure to observe this warning can result in substantial or minor
injuries.
1 ABOUT THE QUICKSTART
This quickstart describes the entire life cycle of the device. Please
keep this quickstart in a safe place, accessible to all users and any
new owners.
This quickstart contains important safety information.
Failure to comply with these instructions can lead to hazardous
situations. Pay attention in particular to the chapters „Basic safety
information“ and „Intended use“.
▶Whatever the version of the device, this quickstart must be read
and understood.
The quickstart explains how to install, adjust, and start-up the device.
A detailed description of the device can be found in the related
operating instructions available on the CD delivered with the device.
1.1 Definition of the word "device"
The word "device" used within this quickstart refers to the flowmeter
type 8026, the flowmeter type 8036 or the flow transmitter SE36.
English

5
Intended use
Type 8026 - 8036 - SE36
NOTE
Warns against material damage.
▶Failure to observe this warning may result in damage to the
device or system.
Indicates additional information, advice or important
recommendations.
Refers to information contained in this manual or in other
documents.
▶Indicates an instruction to be carried out to avoid a danger, a
warning or a possible risk.
→Indicates a procedure to be carried out.
Indicates the result of a specific instruction.
2 INTENDED USE
Use of the device that does not comply with the instructions
could present risks to people, nearby installations and the
environment.
Flowmeters 8026 and 8036 and flow transmitter SE36 asso-
ciated with a sensor-fitting are intended to measure the flow rate
of liquids.
▶Use this device in compliance with the characteristics and
commissioning and use conditions specified in the contractual
documents and in the user manual.
▶Never use this device for security applications.
▶Protect this device against electromagnetic interference, ultra-
violet rays and, when installed outdoors, the effects of climatic
conditions.
▶Use this device only if in perfect working order.
▶Requirements for the safe and proper operation of the device
are proper transport, storage and installation, as well as careful
operation and maintenance.
▶Only use the device as intended.
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6
Basic safety information
Type 8026 - 8036 - SE36
3 BASIC SAFETY INFORMATION
his safety information does not take into account:
• any contingencies or occurrences that may arise during instal-
lation, use and maintenance of the devices.
• the local safety regulations for which the operating company
is responsible including the staff in charge of installation and
maintenance.
Danger due to electrical voltage.
▶If a 12-36 V DC or a 14-36 V DC powered version is installed
either in a wet environment or outdoors, all the electrical volt-
ages must be of max. 35 V DC.
▶Disconnect the electrical power for all the conductors and iso-
late it before carrying out work on the system.
▶Observe all applicable accident protection and safety regula-
tions for electrical equipment.
Danger due to high pressure in the installation.
▶Stop the circulation of fluid, cut off the pressure and drain the
pipe before loosening the process connections.
Danger due to high temperatures of the fluid.
▶Use safety gloves to handle the device.
▶Stop the circulation of fluid and drain the pipe before loosening
the process connections.
Danger due to the nature of the fluid.
▶Respect the prevailing regulations on accident prevention and
safety relating to the use of aggressive fluids.
Various dangerous situations
To avoid injury take care:
▶not to use the device for the measurement of gas flow rates.
▶not to use the device in explosive atmospheres.
▶not to use the device in an environment incompatible with the
materials it is made of.
▶not to use fluid that is incompatible with the materials the device
is made of.
▶not to make any modifications to the device.
▶not to subject the device to mechanical loads.
▶to prevent any unintentional power supply switch-on.
▶to carry out the installation and maintenance work by qualified
and skilled staff with the appropriate tools.
▶to guarantee a defined or controlled restarting of the process,
after a power supply interruption.
▶to observe the general technical rules when installing and using
the device.
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7
General information
Type 8026 - 8036 - SE36
NOTE
The device may be damaged by the fluid in contact with.
▶Systematically check the chemical compatibility of the compo-
nent materials of the device and the fluids likely to come into
contact with it (for example: alcohols, strong or concentrated
acids, aldehydes, alkaline compounds, esters, aliphatic com-
pounds, ketones, halogenated aromatics or hydrocarbons,
oxidants and chlorinated agents).
NOTE
Elements / Components sensitive to electrostatic discharges
▶This device contains electronic components sensitive to electro-
static discharges. They may be damaged if they are touched by
an electrostatically charged person or object. In the worst case
scenario, these components are instantly destroyed or go out of
order as soon as they are activated.
▶To minimise or even avoid all damage due to an electrostatic dis-
charge, take all the precautions described in the EN 61340-5-1 norm.
▶Also ensure that you do not touch any of the live electrical
components.
4 GENERAL INFORMATION
4.1 Manufacturer's address and
international contacts
To contact the manufacturer of the device, use following address:
Bürkert SAS
Rue du Giessen
BP 21
F-67220 TRIEMBACH-AU-VAL
You may also contact your local Bürkert sales office.
The addresses of our international sales offices are available on the
internet at: www.burkert.com
4.2 Warranty conditions
The condition governing the legal warranty is the conforming use of
the device in observance of the operating conditions specified in this
quickstart.
4.3 Information on the Internet
You can find the user manuals and technical data sheets regarding
the types 8026, 8036 and SE36 at: www.burkert.com
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8
Description of the name plate
Type 8026 - 8036 - SE36
5 DESCRIPTION OF THE NAME
PLATE
8026 Flow-Meter V2
Supply: 14-36VDC
Output: 1x4-20mA 2xTransistors 500 mA Max
Cell: HALL INSERTION SHORT
Process: Temp -15/100°C
PN 10 Bar
IP65-IP67 W41MT
S-N:2024
00560861
Made in France
1
2
3
4
5
6
7
8
9
10
11
1:V+
2:NPN/PNP1
3:0V
4:NPN/PNP2
Fig. 1: Example of a name plate
1. Type of the device, measured variable and version
2. Power supply
3. Output specifications
4. Type of sensor
5. Fluid temperature range
6. Fluid pressure
7. Allocation of the pins on the M12 fixed connectors
8. Manufacturing code
9. Order code
10. Serial number
11. Protection rating
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9
Technical data
Type 8026 - 8036 - SE36
6 TECHNICAL DATA
6.1 Conditions of use
Ambient temperature -10 to +60 °C
Air humidity < 85%, non condensing
Protection rating
according EN 60529
IP67 and IP65 with connectors plugged
in and tightened and transmitter cover
fully closed
6.2 Conformity to standards and
directives
6.2.1 Conformities common to the 8026 and
the SE36
• EMC: EN 61000-6-2, EN 61000-6-3
• Vibration: EN 60068-2-6
• Shock: EN 60068-2-27
For UL devices ( ) in the United States of America and
Canada:
• UL 61010-1
• CAN/CSA-C22.2 n° 61010-1
6.2.2 Conformity to the pressure equipment
directive
The devices 8026 and the fittings S030, S070 and S077 comply
with article 3§3 of the pressure equipment directive 97/23/CE.
According to this directive, the product can only be used in the fol-
lowing cases (depending on max. pressure, pipe diameter and fluid):
Type of fluid Conditions
Fluid group 1, par.
1.3.a
• Flowmeter 8026 and fitting S030:
DN ≤ 25 only
• Fitting S070 or S077: Forbidden
Fluid group 2 par. 1.3.a DN ≤ 32
or DN > 32 and PNxDN ≤ 1000
Fluid group 1 par. 1.3.b • Flowmeter 8026: DN ≤ 25 or DN > 25
and PNxDN ≤ 2000
• Fittings S030, S070 and S077:
PNxDN ≤ 2000
Fluid group 2 par. 1.3.b • Flowmeter 8026: DN ≤ 400
• Fittings S030, S070 and S077: DN ≤
200
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Technical data
Type 8026 - 8036 - SE36
6.3 Mechanical data
Part Material
Box / seals Stainless steel 1.4404,
PPS / EPDM
Cover / seal PC / Silicone
Display module PC / PBT
M12 fixed connector Nickel-plated brass
(stainless steel on request)
Fixed connector holder Stainless steel 1.4404 (316L)
Screws Stainless steel
Nut PC
Flow sensor holder / seal (only
8026)
PVDF / FKM (default)
Axis and shaft of the paddle
wheel (only 8026)
Ceramic (Al2O3)
Paddle wheel (only 8026) PVDF
Quarter-turn system (only SE36) PC
PC
Silicone
PPS
EPDM
PVDF
PC
Stainless steel
Nickel-plated brass
(or stainless steel)
PPS
PVDF Ceramic (Al2O3)
FKM
Fig. 2: Materials used in the 8026 flowmeter
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11
Technical data
Type 8026 - 8036 - SE36
PC
Silicone
PPS
EPDM
Stainless steel
Nickel-plated brass
(or stainless steel)
PC
Fig. 3: Materials used in the SE36 transmitter
• Materials of the 8026 in contact with the fluid: PVDF, ceramic,
FKM (default).
6.4 Dimensions of devices
→Please refer to the technical data sheets regarding the types
8026, 8036 or SE36 avalaible at: www.burkert.com
10
9
8
7
6
5
4
3
2
1
0
-10 +10 +30 +50 +70 +90 +110
A
PVC (PN10)
PP (PN10)
T (°C)
P (bar)
PVC + PP
PVDF (PN10)
(PN10)
PVDF + Metal
Metal
A: Operating range
Fig. 4: Fluid temperature-pressure dependency for the flowmeter 8026
associated to a fitting S020
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Technical data
Type 8026 - 8036 - SE36
6.4.1 Fluid data
Pipe diameter DN06 to DN400;
For fitting S020 or S030, the appropriate diameter is determined using the flow rate / DN /
fluid velocity graphs: refer to the operating manuals of the fittings
Type of fitting • S020 for flowmeter 8026: see corresponding operating manual
• S030 for flowmeter 8036: see corresponding operating manual
• S070 or S077 for flow transmitter SE36: see corresponding operating manual
Fluid temperature
• 8026 • -15 to +100 °C; Also factor in the fluid temperature/pressure dependency for the 8026
with fitting S020 : see Fig. 4
• 8036 • see the operating manual, delivered with the fitting S030
• SE36 with a fitting S070 or S077 • see the operating manual, delivered with the fitting S070 or S077
Fluid pressure Also refer to the requirements of the Pressure Equipment Directive: see chap. 6.2.2
• 8026 • PN10; Also factor in the fluid temperature/pressure dependency for the 8026 with fitting
S020 (see Fig. 4)
• 8036 • see the operating manual, delivered with the fitting S030
• SE36 with a fitting S070 or S077 • see the operating manual, delivered with the fitting S070 or S077
Type of fluid
• 8026 and 8036 • Neutral or slightly aggressive fluids
• SE36 with fitting S070 or S077 • Viscous fluids, free of solid particles
Fluid viscosity
• 8026 and 8036 • 300 cSt max.
• SE36 with fitting S070 or S077 • See the operating manual, delivered with the fitting S070 or S077
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Technical data
Type 8026 - 8036 - SE36
Solid particle rate in the fluid
• 8026 and 8036 • ≤ 1%
• SE36 with fitting S070 or S077 • 0 %
Flow rate measurement
• Measurement range • 0,3 to 10 m/s
• Linearity • ±0,5% 1) of the full scale
• Repeatability • ±0,4% 1) of the measured value
• Measurement deviation with standard K factor • ±2,5% 1) of the measured value
• Measurement deviation with a Teach-in
procedure
• ±1% 1) of the measured value (at the teach-in point)
1) Determined in the following reference conditions: fluid = water, water and ambiant temperatures = 20 °C, upstream and downstream dis-
tances respected, appropriate pipe dimensions.
6.4.2 Electrical data
Power supply
• version with 2 or 3 outputs (2 wires) • 14-36 V DC, filtered and regulated
• version with 4 outputs (3 wires) • 12-36 V DC, filtered and regulated
Specifications of the power source (not supplied) of the
UL devices
• limited energy source (in accordance to UL 61010-1, paragraph 9.3)
or
• Class 2 source (in accordance to standards 1310/1585 and 60950-1)
Current consumption
• version with 2 or 3 outputs (2 wires) • 25 mA max. (at 14 V DC)
• version with 4 outputs (3 wires) • 5 mA max. (at 12 V DC)
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14
Technical data
Type 8026 - 8036 - SE36
Current consumption, with loads on the transistors 1 A max.
Power consumption 40 W max.
Protection against polarity reversal yes
Protection against voltage spikes yes
Protection against short circuits yes, transistor outputs
Transistor output
• Version with only 1 transistor output • NPN, open collector, 700 mA max., 1-36 V DC
• Version with 2 transistor outputs • NPN (/sink) or PNP (/source) (depending on parameter setting), open col-
lector, 700 mA max., 500 mA max. per transistor if both transistor outputs
are wired.
NPN output: 1-36 V DC
PNP output: supply voltage
Current output 4-20 mA, sink ("NPN sink") or source ("PNP source") (depending on
parameter setting)
• Version with only 1 current output (2 wires) • max. loop impedance: 1100 W at 36 V DC, 610 W at 24 V DC, 180 W at
14 V DC
• version with 2 current outputs (3 wires) • max. loop impedance: 1100 W at 36 V DC, 610 W at 24 V DC, 100 W at
12 V DC
English

15
Installation and wiring
Type 8026 - 8036 - SE36
7 INSTALLATION AND WIRING
7.1 Safety instructions
DANGER
Risk of injury due to high pressure in the installation.
▶Stop the circulation of fluid, cut off the pressure and drain the
pipe before loosening the process connections.
Risk of injury due to electrical voltage.
▶Disconnect the electrical power for all the conductors and iso-
late it before carrying out work on the system.
▶Observe all applicable accident protection and safety regula-
tions for electrical equipment.
Risk of injury due to the nature of the fluid.
▶Respect the prevailing regulations on accident prevention and
safety relating to the use of aggressive fluids.
WARNING
Risk of injury due to non-conforming installation.
▶The electrical and fluid installation can only be carried out by
qualified and skilled staff with the appropriate tools.
▶Install appropriate safety devices (correctly rated fuse and/or
circuit-breaker).
▶Respect the assembly instructions for the fitting used.
Risk of injury due to unintentional switch on of power supply
or uncontrolled restarting of the installation.
▶Take appropriate measures to avoid unintentional activation of
the installation.
▶Guarantee a defined or controlled restarting of the process after
any intervention on the device.
NOTE
The tightness of the device is not guaranteed when the cover
is removed.
▶Once the cover is removed, prevent the projection of liquid
inside the housing.
The device may be damaged if a metal component comes
into contact with the electronics.
▶Prevent contact of the electronics with a metal component.
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16
Installation and wiring
Type 8026 - 8036 - SE36
7.2 Installation onto the pipe
DANGER
Risk of injury due to high pressure in the installation.
▶Stop the circulation of fluid, cut off the pressure and drain the
pipe before loosening the process connections.
Risk of injury due to the nature of the fluid.
▶Respect the prevailing regulations on accident prevention and
safety relating to the use of aggressive fluids.
7.3 Installation of a 8026 on a pipe
DANGER
Risk of injury due to high pressure in the installation.
▶Stop the circulation of fluid, cut off the pressure and drain the
pipe before loosening the process connections.
Risk of injury due to the nature of the fluid.
▶Respect the prevailing regulations on accident prevention and
safety relating to the use of aggressive fluids.
Follow the next steps to install the flowmeter 8026 properly:
7.3.1 Install the fitting S020 in the pipe
→Select a fitting S020 adapted to the fluid velocity.
To select a fitting, please refer to the chart in the technical
data sheet of the related fitting.
Choose a place for the fitting on the pipe so that:
- air bubbles do not appear in the pipe, in the section around the
sensor (Fig. 5).
- the pipe is always filled in the section around the sensor (Fig. 5).
Correct
Correct
Incorrect
Incorrect
flow direction
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17
Installation and wiring
Type 8026 - 8036 - SE36
Correct Incorrect
Fig. 5: Air bubbles within the pipe / Filling of the pipe
ATTENTION
Risk of damage when installing the fitting.
▶Respect the installation instructions given in the user manual for
the fitting.
→Install the fitting S020 in the pipe so that the paddle wheel axis
of the device is horizontal (Fig. 6).
Fig. 6: The paddle wheel axis must be horizontal
7.3.2 Install the flowmeter 8026 into the
fitting S020
A
B
→Check that there is a seal on the fitting
and that it is not damaged. Replace the
seal if necessary.
→Place nut A on the fitting and insert
circlip B into the groove.
→Carefully insert the device into the
fitting.
If assembly is correct, the device can
no longer rotate on itself.
→Secure the unit with nut A, tightening
only by hand.
Fig. 7: Installation of flowmeter 8026 into the fitting S020
7.3.3 Complete the installation of the 8026
→Wire the device (see chap. 7.6) and supply power to the device.
→Set the K-factor or determine it through a Teach-In procedure
(see chap. 8.8.8).
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18
Installation and wiring
Type 8026 - 8036 - SE36
7.4 Installation of a 8036 on a pipe
DANGER
Risk of injury due to high pressure in the installation.
▶Stop the circulation of fluid, cut off the pressure and drain the
pipe before loosening the process connections.
Risk of injury due to the nature of the fluid.
▶Respect the prevailing regulations on accident prevention and
safety relating to the use of aggressive fluids.
Follow the next steps to install the flowmeter 8036 properly:
7.4.1 Install the sensor-fitting S030 in the
pipe
→Select a sensor-fitting S030 adapted with the fluid velocity.
To select a fitting, please refer to the chart in the technical
data sheet of the related fitting.
Choose a place for the sensor-fitting S030 on the pipe so that:
- air bubbles do not appear in the pipe, in the section around the
sensor (Fig. 5, chap. 7.3.1).
- the pipe is always filled in the section around the sensor (Fig. 5,
chap. 7.3.1).
ATTENTION
Risk of damage when installing the fitting.
▶Respect the installation instructions given in the user manual for
the fitting.
→Install the sensor-fitting S030 in the pipe so that the paddle
wheel axis is horizontal (Fig. 6, chap. 7.3.1)
7.4.2 Assemble the flow transmitter SE36 on
the sensor-fitting S030
SE36
S030
1
2
3
→1: Insert the flow transmitter
SE36 in the sensor holder.
→2: Turn the flow transmitter SE36
by a quarter turn.
→3: Secure the flow transmitter
SE36 and the sensor-fitting
S030 by tightening the screw to
a max. torque of 1 Nm.
Fig. 8: Assembling the flowmeter 8036
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19
Type 8026 - 8036 - SE36
Installation and wiring
7.4.3 Complete the installation of the 8036
→Wire the device (see chap. 7.6) and supply power to the device.
→Set the K-factor or determine it through a Teach-In procedure
(see chap. 8.8.8).
7.5 Installation of a flow transmitter
SE36 with sensor-fitting S070 or
S077 in a pipe
DANGER
Risk of injury due to high pressure in the installation.
▶Stop the circulation of fluid, cut off the pressure and drain the
pipe before loosening the process connections.
Risk of injury due to the nature of the fluid.
▶Respect the prevailing regulations on accident prevention and
safety relating to the use of aggressive fluids.
Follow the next steps to install the flow transmitter SE36 properly on
the sensor-fitting S070 or S077, mounted in the pipe:
7.5.1 Install the sensor-fitting S070 or S077
in a pipe
→Select a sensor-fitting S070 or S077 adapted to the fluid
viscosity.
To select a fitting, please refer to the chart in the technical
data sheet of the related fitting.
→Install the sensor-fitting S070 or S077 in the pipe so that the
oval gear axes are in the horizontal plane (see Fig. 9).
Correct
Incorrect
Fig. 9: The oval gear axes must be horizontal (seen from the front)The
oval gear axes must be horizontal
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20
Installation and wiring
Type 8026 - 8036 - SE36
7.5.2 Assemble the flow transmitter SE36 on
the sensor-fitting S070 or S077
1
23
SE36
S077
S070
→1: Insert the flow transmitter
SE36 in the sensor holder.
→2: Turn the flow transmitter
SE36 by a quarter turn.
→3: Secure the flow transmitter
SE36 and the sensor-fitting
S070 or S077 by tightening
the 2 screws to a max. torque
of 1 Nm.
Fig. 10: Assembling the flow transmitter SE36 with sensor-fitting S070 or
S077
7.5.3 Complete the installation of the flow
transmitter SE36 with sensor-fitting
S070 or S077
→Wire the device (see chap. 7.6) and supply power to the device.
→Set the K-factor or determine it through a Teach-In procedure
(see chap. 8.8.8).
7.6 Wiring
DANGER
Risk of injury due to electrical voltage.
▶Shut down and isolate the electrical power source before carry-
ing out work on the system.
▶Observe all applicable accident protection and safety regula-
tions for electrical equipment.
• Use a high quality electrical power supply (filtered and
regulated).
• Make sure the installation is equipotential (see
chap. 7.6.3).
• Use a shielded cable.
• Once the device is wired, set the "HWMode" parameter
depending on the wiring carried out, sink/NPN or source/
PNP (see chap. 8.8.3).
English