Burkert Flowave 8098 User manual

QUICKSTART
English
Type 8098
FLOWave
Flowmeter

We reserve the right to make technical changes without notice.
© Bürkert SAS, 2015
Quickstart 1511/00_EU-DE 00567159 / Original EN

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Type 8098
1 ABOUT THE QUICKSTART .............................................................................................................................................................5
1.1 Symbols used ..........................................................................................................................................................................5
1.2 Definition of the word "device" .......................................................................................................................................5
1.3 Definition of the word "büS" .............................................................................................................................................6
2 INTENDED USE ....................................................................................................................................................................................6
3 BASIC SAFETY INFORMATION ....................................................................................................................................................7
4 GENERAL INFORMATION ................................................................................................................................................................8
4.1 Manufacturer's address and international contacts ............................................................................................8
4.2 Warranty conditions ..............................................................................................................................................................8
4.3 Information on the Internet ...............................................................................................................................................8
5 DESCRIPTION .......................................................................................................................................................................................9
5.1 Knowing the device ..............................................................................................................................................................9
5.2 Understanding the name plates .................................................................................................................................10
5.3 Description of the device status LED .....................................................................................................................12
6 TECHNICAL DATA .............................................................................................................................................................................13
6.1 Operating conditions ........................................................................................................................................................13
6.2 Conformity to standards and directives .................................................................................................................13
6.3 Fluid data .................................................................................................................................................................................14
6.4 Measurement data .............................................................................................................................................................15
6.5 Mechanical data ...................................................................................................................................................................15
6.6 Electrical data .......................................................................................................................................................................15
7 INSTALLATION AND WIRING ......................................................................................................................................................17
7.1 Safety instructions .............................................................................................................................................................17
7.2 Preparing the device before installation into the pipe ...................................................................................18
7.3 Recommendations for the installation into the pipe .......................................................................................24
7.4 Installing the device into the pipe ..............................................................................................................................25
7.5 Wiring the device .................................................................................................................................................................25
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8 USER INTERFACE - DISPLAY ....................................................................................................................................................34
8.1 Safety instructions .............................................................................................................................................................34
8.2 Description of the user interface ................................................................................................................................34
8.3 Available login user levels .............................................................................................................................................36
8.4 Menu structure .....................................................................................................................................................................39
8.5 How to navigate in the menus and to adjust values .......................................................................................40
8.6 Doing the Quick start adjustments when energizing the device for the first time .........................44
8.7 Changing the type of the output 3 ............................................................................................................................45
9 MAINTENANCE AND TROUBLESHOOTING .......................................................................................................................46
9.1 Safety instructions .............................................................................................................................................................46
9.2 Cleaning the device ...........................................................................................................................................................46
9.3 Troubleshooting ...................................................................................................................................................................46
10 SPARE PARTS AND ACCESSORIES ......................................................................................................................................47
11 PACKAGING, TRANSPORT ..........................................................................................................................................................47
12 STORAGE ..............................................................................................................................................................................................47
13 DISPOSAL OF THE DEVICE ........................................................................................................................................................47
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About the Quickstart
Type 8098
1 ABOUT THE QUICKSTART
The Quickstart includes main information and instructions for using the product.
The complete description of the product is in the Operating Instructions of the product.
Please keep this Quickstart in a safe place, accessible to all users and any new owners.
Important safety information.
Fully read the Quickstart. In particular, observe the safety recommendations and intended use.
▶The quickstart must be read and understood.
The full Operating Instructions are on the CD delivered with the product and on the internet at www.
burkert.com
1.1 Symbols used
danger
Warns against an imminent danger.
▶Failure to observe this warning can result in death or in serious injury.
Warning
Warns against a potentially dangerous situation.
▶Failure to observe this warning can result in serious injury or even death.
CaUtion
Warns against a possible risk.
▶Failure to observe this warning can result in substantial or minor injuries.
note
Warns against material damage.
▶Failure to observe this warning may result in damage to the device or system.
Indicates additional information, advice or important recommendations.
Refers to information contained in this manual or in other documents.
▶Indicates an instruction to be carried out to prevent a danger.
→Indicates an instruction to be carried out.
indicates a result.
1.2 Definition of the word "device"
The word "device" used in these Operating Instructions always refers to the flowmeter type 8098.
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About the Quickstart
Type 8098
1.3 Definition of the word "büS"
The word "büS" used in these Operating Instructions refers to the communication bus, developped by Bürkert,
based on the CANopen protocol.
2 INTENDED USE
Use of the device that does not comply with the instructions could present risks to people, nearby
installations and the environment.
The flowmeter type 8098 is intended to measure the flow rate of clean liquids, non emulsified (homoge-
neous liquids) and free of air bubbles and free of gas bubbles and free of solids.
▶Use the device in compliance with the characteristics and the conditions of commissioning and use specified
in the contractual documents and in the Operating Instructions.
▶Protect the device against electromagnetic interference, ultraviolet rays and, when installed outdoors, against
the effects of climatic conditions.
▶Only operate a device in perfect working order.
▶Properly transport, store, install and operate the device.
▶Only use the device as intended.
Technical note
The housing may have light machining marks due to the manufacturing process. These marks do not affect the
operation of the device and are not a manufacturing defect.
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Basic safety information
Type 8098
3 BASIC SAFETY INFORMATION
This safety information does not take into account:
• any contingencies or occurrences that may arise during assembly, use and maintenance of the device.
• the local safety regulations that the operator must ensure the staff in charge of installation and maintenance
observe.
Danger due to electrical voltage.
▶If a 12...35 V DC version is installed either in a wet environment or outdoors, all the electrical voltages must
be of max. 35 V DC.
▶Disconnect the electrical power for all the conductors and isolate it before carrying out work on the system.
▶Observe all applicable accident protection and safety regulations for electrical equipment.
Danger due to high pressure in the installation.
▶Stop the circulation of fluid, cut off the pressure and drain the pipe before loosening the process connections.
Danger due to high fluid temperatures.
▶Use safety gloves to handle the device.
▶Stop the circulation of fluid and drain the pipe before loosening the process connections.
Danger due to the nature of the fluid.
▶Respect the regulations on accident prevention and safety relating to the use of aggressive fluids.
▶Observe the general technical rules during the planning and use of the device.
▶Do not use this device in explosive atmospheres.
▶Do not use this device in an environment incompatible with the materials from which it is made.
▶Do not use the device for the measurement of the flow rate of gases or of steam.
▶Do not subject the device to any mechanical stresses (for example by placing objects on top of it or using it
as a step).
▶Do not make any internal or external modifications to the device.
▶Prevent any unintentional power supply switch-on.
▶Guarantee a set or controlled restarting of the process after a power supply interruption.
▶Observe the general technical rules.
note
The device may be damaged by the fluid in contact with.
▶Systematically check the chemical compatibility of the component materials of the device and the fluids likely
to come into contact with it (for example: alcohols, strong or concentrated acids, aldehydes, alkaline com-
pounds, esters, aliphatic compounds, ketones, halogenated aromatics or hydrocarbons, oxidants and chlorin-
ated agents).
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Basic safety information
Type 8098
note:
Elements/components sensitive to electrostatic discharges
▶This device contains electronic components sensitive to electrostatic discharges. They may be damaged if
they are touched by an electrostatically charged person or object. In the worst case scenario, these compo-
nents are instantly destroyed or go out of order as soon as they are activated.
▶To minimise or even avoid all damage due to an electrostatic discharge, take all the precautions described in
the standard EN 61340-5-1.
▶Also ensure that you do not touch any of the live electrical components.
4 GENERAL INFORMATION
4.1 Manufacturer's address and international contacts
To contact the manufacturer of the device, use following address:
Bürkert SAS
Rue du Giessen
BP 21
F-67220 TRIEMBACH-AU-VAL
You may also contact your local Bürkert sales office.
The addresses of our international sales offices are available on the internet at:
www.burkert.com
4.2 Warranty conditions
The condition governing the legal warranty is the conforming use of the device in observance of the operating
conditions specified in this manual.
4.3 Information on the Internet
You can find the operating instructions and the technical data sheets regarding the type 8098 at:
www.burkert.com
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Description
Type 8098
5 DESCRIPTION
5.1 Knowing the device
The flowmeter type 8098 is made up of a transmitter type SE98 and a flow sensor type S097.
Display module (type ME31)
Device status LED, indicating the
status of the device
Transmitter housing, including
the electronic board(s)
Transmitter type
SE98
Flow sensor type
S097
Cable glands, with plugs
M12 male fixed connector, with
screwed plug
Blind cover
Sensor housing
Process connection (clamp)
Flowmeter type 8098
Sensor measurement tube
Seal
Blind cover, or
Pressure equalizing diaphragm
Seal
Fig. 1 : Description of the device
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Description
Type 8098
The device is delivered with a magnetic key to unlock the display module or the blind cover. See Fig. 2.
Fig. 2 : Unlocking magnetic key
The device operates on a 4 wire system and needs a 12...35 V DC power supply.
The device has three outputs:
• 1 analogue output,
• 1 digital output,
• 1 output, which can be configured as an analogue output or as a digital output.
5.2 Understanding the name plates
8098 FLOWave Flowmeter
IP65 / IP67 / NEMA 4X
Temp. ambient: -10 to 70°C
00566187 SN:1001
W49MN
Made in France
1
2
4
68
3
5
F-67220 Triembach
28-04
97
CAN shield
CAN_H GND
V+
21
34 5 CAN_L
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1. Type of the device
2. Protection classes of the device
3. Ambient temperature range
4. Pin assignment of the M12 fixed connector
5. Construction code
6. Serial number
7. Conformity logos
8. Ordering code
9. Certifications
Fig. 3 : Name plate of the flowmeter 8098 (example)
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Description
Type 8098
SE98 FLOWave Transmitter
Supply: 12-35V 5W max.
Housing: 304/1.4301
Slot 5: 1AO-1DO-1AO/DO
W49MN
Made in France
1
2
4
6
3
5
F-67220 Triembach
1. Type of the transmitter
2. Power supply and max. power consumption
3. Material the housing is made of
4. Available outputs
5. M2...M5 not used
6. Construction code
7. Conformity logo
Fig. 4 : Name plate of the transmitter SE98 (example)
S097 FLOWave Flow sensor
Pipe: 316L/1.4435 Housing: 304/1.4301
DIN 11866 C / Clamp D50.5 DIN 32676 B DN15
PN25bar Max. flow rate:10 m3/h
Temp. medium : -20 to 110°C
W4ZMN
Made in France
1
2
4
6
7
3
5
F-67220 Triembach
1. Type of the fitting
2. Material of the pipe and material of the housing
3. Standard the pipe conforms to; Type of process connection, external diameter of the clamp and standard the
process connection conforms to; DN of the measurement tube
4. Pressure class of the device and maximal flow rate
5. Fluid temperature range
6. Construction code
7. Conformity logo
Fig. 5 : Name plate of the flow sensor S097 (example)
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Description
Type 8098
5.3 Description of the device status LED
The LED that indicates the state of the device changes its colour and state based on NAMUR NE 107 standard
and usual Bürkert signals.
If several states exist simultaneously, the state with the highest priority is displayed. The priority is determined by
the severity of the deviation from standard operation (red LED = failure = highest priority).
Status LED Description Meaning
Colour Red Failure or error • Malfunction,
• or monitored values in the error range.
Orange Function check Output signal temporarily invalid (e.g. frozen)
due to ongoing work on the device (for example,
checking the correct behaviour of the outputs).
Yellow Out of specification Ambient or process conditions for the device
are outside the permitted ranges. Technical data
cannot be complied with.
Blue Maintenance required Based on a running diagnostic, the device has
detected and corrected a deviation. Device func-
tionality restricted.
Green Diagnostic active Execution of diagnostic functions.
White Normal operation Device is running within its specifications, and no
diagnostic is active.
State Illuminated Device is in operating state. Device is in standard operation.
Flashing rapidly Identification Serves for identification of a device in the
büS network.
The device was selected using the "Bürkert Com-
municator" software.
Table 1: Description of the device status LED
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Technical data
Type 8098
6 TECHNICAL DATA
6.1 Operating conditions
Ambient temperature -10...+70 °C
Air humidity < 85%, non condensated
Height above see level max. 2000 m
Installation category Category II according to UL 61010-1
Pollution degree Degree 2 according to EN 61010-1
Protection class acc. to
EN 60529
IP65, IP67, NEMA250 4X, if the device is wired and if the cable glands
are tightened and the covers are screwed tight. Unused cable glands must
be sealed with the stopper gaskets provided (mounted at the delivery of
the device). Unused M12 male fixed connector must be protected with the
screwed plug.
6.2 Conformity to standards and directives
The device conforms to the EC directives through the following standards:
• EMC: EN 61000-6-2, EN 61000-6-3
• Vibration: EN 60068-2-6
• Shock: EN 60068-2-27
• Pressure Equipment Directive: 97/23/EC, article 3§3. The device can only be used under the following condi-
tions (depending on the max. pressure, the DN of the pipe and the fluid)
Type of fluid Conditions
Fluid group 1, par. 1.3.a Forbidden
Fluid group 2 par. 1.3.a DN ≤ 32
or DN > 32 and PNxDN ≤ 1000
Fluid group 1 par. 1.3.b PNxDN ≤ 2000
Fluid group 2 par. 1.3.b
DN ≤ 200
or PN ≤ 10
or PNxDN ≤ 5000
UL devices conform to the following standards:
• UL 61010-1
• CAN/CSA-C22.2 n° 61010-1.
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Technical data
Type 8098
6.3 Fluid data
Fluid temperature -20...+110 °C, with clamp process connections. Up to 140 °C
for max. 60 minutes for a sterilisation process.
Maximum temperature gradient: 10°C/s
The maximum fluid temperature can be restricted by the
ambient operating temperature. See Fig. 6
Fluid pressure, depending on the pipe diameter
• DN15, DN25 • PN25 with clamp process connections according to
DIN 32676 series B
• PN25 with clamp connections according to SMS 3017
• 3/4'', 1'', 1 1/2'' • PN25 with clamp process connections according to ASME
BPE (DIN 32676 series C)
• DN40, DN50 • PN16 with clamp process connections according to
DIN 32676 series B
• PN16 with clamp connections according to SMS 3017
• 2'' • PN16 with clamp process connections according to ASME
BPE (DIN 32676 series C)
Type of fluids • Homogeneous and clean liquids: similar to water, free of air,
free of gas bubbles, free of solids
• Non emulsified liquids
• No gas, no steam
• Non dangerous liquids complying with article 3 §3 from
97/23/EC directive
Fluid temperature
Ambient temperature
Temperatures authorized
for a limited duration
80 140
40
70
°C
°C
20
60
0
0204060 100 120-20
-1
0
Fig. 6 : Dependency between the fluid temperature and the ambient temperature
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Technical data
Type 8098
6.4 Measurement data
Refer to the data sheet of type 8098 under www.burkert.com
6.5 Mechanical data
Table 2: Materials in contact with the ambient air
Part Material
Transmitter housing, sensor housing Stainless steel 304 / 1.4301, outer surface finish Ra < 1.6 µm
Cable glands / Blind plugs Nickel plated brass / Black polyoxymethylene (POM)
M12 male connector and blind plug Nickel plated brass
Pressure compensating element Nickel plated brass
Display Float glass, stainless steel 304 / 1.4301
Seals VMQ silicone
Name plate Metallized polyester
Table 3: Materials in contact with the fluid
Part Material
Sensor measurement tube and clamp
connections
Stainless steel 316L / DIN 1.4435 BN2, available with an inner
surface finish Ra < 0.4 µm or 0.4 µm < Ra < 0.8 µm
6.6 Electrical data
Operating voltage • 12...35 V DC
• filtered and regulated
• tolerance: ±10%
Power source (not supplied) Limited power source according to paragraph 9.4 of
EN 61010-1 standard
Power consumption (without the consumption of the
outputs)
≤ 5 W
Polarity reversal Protected
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Technical data
Type 8098
Analogue output 1, also output 3 if configured as an
analogue output
• 4...20 mA current; 3.6 mA or 22 mA to indicate an
error
• Uncertainty: ±0.04 mA
• Resolution: 0.8 µA
• Open loop detection through diagnostic software
function
• Any connection mode, in sink or source mode
• Galvanically isolated
• Protected against polarity reversal
• Max. loop impedance 1300 W to 35 V DC, 1000 W
to 30 V DC, 700 W to 24 V DC, 450 W to 18 V DC
Digital output 2, also output 3 if configured as a digital
output
• Transistor
• Any connection mode, in NPN or PNP mode
• Pulse (by default), can be parametered
• 0...2000 Hz
• 5...35 V DC, max. 700 mA
• Galvanically isolated
• Overload information through diagnostic software
function
• Protected against overloads
• Protected against polarity reversals
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Installation and wiring
Type 8098
7 INSTALLATION AND WIRING
7.1 Safety instructions
danger
Danger due to electrical voltage.
▶If a 12...35 V DC version is installed either in a wet environment or outdoors, all the electrical voltages must
be of max. 35 V DC.
▶Disconnect the electrical power source for all the conductors and isolate it before carrying out work on the
system.
▶Observe all applicable accident protection and safety regulations for electrical equipment.
Danger due to high pressure in the installation.
▶Stop the circulation of fluid, cut off the pressure and drain the pipe before loosening the process connections.
Danger due to high fluid temperatures.
▶Use safety gloves to handle the device.
▶Stop the circulation of fluid and drain the pipe before loosening the process connections.
Danger due to the nature of the fluid.
▶Respect the regulations on accident prevention and safety relating to the use of aggressive fluids.
Warning
Risk of injury due to non-conforming installation.
▶The electrical and fluid installations can only be carried out by qualified and authorized personnel with the
appropriate tools.
▶Fit a circuit breaker or a switch to the electrical installation of the building in which the device is installed.
▶Install the circuit breaker or the switch in an easily accessible place.
▶Identify the circuit breaker or the switch as the disconnecting component for the electrical power supply to
the device.
▶Install overload devices that are appropriate to the electrical installation.
▶Respect standard NF C 15-100 / IEC 60364.
Risk of injury due to unintentional switch on of power supply or uncontrolled restarting of the
installation.
▶Take appropriate measures to avoid unintentional activation of the installation.
▶Guarantee a set or controlled restarting of the process subsequent to any intervention on the device.
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Installation and wiring
Type 8098
Warning
Risk of injury if the fluid pressure/temperature dependency is not respected.
▶Observe the fluid temperature-pressure dependency. Refer to Fig. 6 chap. "6.3 Fluid data".
▶Observe the Pressure Equipment Directive 97/23/CE.
note
The device will be damaged if you use a tool to turn the blind cover or the display module.
▶Do not use a tool to turn the blind cover or the display module.
7.2 Preparing the device before installation into the
pipe
The device is delivered as described in Fig. 1, chap. 5.1.
Before installing the device into the pipe, you may:
• change the position of the transmitter on the sensor. Refer to chap. 7.2.1.
• switch positions of the display module and the blind cover. Refer to chap. 7.2.1.
7.2.1 Changing the position of the transmitter on the sensor
The transmitter type SE98 can have four positions on the flow sensor type S097. See 7.2.1.
Fig. 7 : Possible positions of the transmitter SE98
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Installation and wiring
Type 8098
→To change the position of the transmitter as it is described in Fig. 1, chap. 5.1., do the following:
For safety reasons and to comply with the UL 61010-1
standard, the blind cover and the display module are
locked.
→Prepare the unlocking magnetic key, that is
delivered with the device, to change the position of
the transmitter. The blind cover or the display module is
locked
1. Put the magnetic key on the mark related to
the display module.
2. While the magnetic key is on the mark, turn
the display module from the locked position to the
unlocked position.
The blind cover or the display module is
unlocked
3. Carefully lift the display module because
a cable connects the display module to the
transmitter.
4. Push the tab of the cable connector to disconnect
the display module from the transmitter.
5. Remove the display module and put it on a clean
surface to protect the seal from dirt.
Push the tab to
unlock the cable
connector
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Installation and wiring
Type 8098
6. With an Hex key size 3, loosen the screw that is
marked with the arrow and that locks the transmitter
to the flow sensor.
7. Hold the flow sensor with one hand and, with the
other hand, turn the transmitter by about 20 deg
counterclockwise.
8. Lift the transmitter carefully because a
cable connects the transmitter to the flow sensor.
9. If the seal is damaged, replace it. Apply a layer of
lithium soap grease to the new seal before you put
it in place.
10. If the seal is out of the groove, put it back in the
groove.
Seal in the groove:
correct
Seal out of the groove:
NOT correct
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