Butler LIBRAK360S User manual

INSTRUCTION MANUAL
• For any further information please contact your local dealer or call:
EN
For spare parts drawings refer to “LIST OF COMPONENTS” section.
LIBRAK360S - LIBRAK360PS
LIBRAK360WS - LIBRAK360PWS
LIBRAK360WSON - LIBRAK360PWSON
LIBRAK360PWSPRO
LIBRAK360PWS-MC
LIBRAK360PWS-OPEL
TRANSLATION FROM THE
ORIGINAL INSTRUCTIONS
BUTLER ENGINEERING and MARKETING S.p.A. a s. u.
Via dell’Ecologia, 6 - 42047 Rolo - (RE) Italy
Phone [phone] - Fax [phone] - e-mail: [e-mail]
1301-M001-02
1301-M001-02 - Rev. n. 02 (06/2021)

EN
Page 2 of 96
INSTRUCTION, USE AND
MAINTENANCE MANUAL
SUMMARY
GENERAL DESCRIPTION _________________ 5
SYMBOLS USED IN THE MANUAL ________ 7
INFORMATION PLATE LOCATION
DRAWING ________________________________ 8
1.0 GENERAL INTRODUCTION _________ 10
1.1 Introduction ___________________________10
2.0 INTENDED USE ____________________ 10
2.1 Training of personnel _________________10
3.0 SAFETY DEVICES __________________ 11
3.1 Residual risks _________________________11
4.0 GENERAL SAFETY RULES _________ 12
5.0 PACKING AND MOBILIZATION FOR
TRANSPORT _______________________ 13
6.0 UNPACKING ________________________ 13
7.0 MOBILIZATION_____________________ 14
8.0 WORKING ENVIRONMENT
CONDITIONS _______________________ 14
8.1 Working area __________________________14
8.2 Lighting _______________________________15
9.0 MACHINE ASSEMBLY ______________ 15
9.1 Anchoring system _____________________15
9.2 Assembly procedures _________________16
9.2.1 Fitting the chuck on the flange ____16
9.2.2 Fitting and removal of the pneu-
matic chuck on the flange _________16
9.2.3 Monitor fitting _____________________18
9.2.4 Fitting of external data gauge
(standard on some models) ________19
9.2.5 Fitting the protection guard _______20
9.2.6 Protection guard assembly with
automatic width measuring
device (standard on some models) _21
9.2.7 Protection guard assembly with
laser device "12 o'clock" (optional) _21
9.2.8 Protection guard assembly with
automatic width measuring
device and laser device "12
o'clock" (optional) __________________22
9.2.9 Check correct operation of laser
device "12 o'clock" (optional) _______22
9.2.10 Fitting of ultrasound Run-out
(optional) __________________________23
9.2.11 Fitting of ultrasound Run-out
with support (optional) ____________24
9.2.12 Installation of printer kit
(optional) __________________________25
9.2.13 TEq-Link service configuration
(standard on some models) ________38
10.0 ELECTRICAL CONNECTIONS_______ 42
10.1 Electrical checks ______________________42
11.0 AIR CONNECTION _________________ 43
12.0 FITTING THE WHEEL ON THE
CHUCK _____________________________ 43
12.1 Wheel assembly _______________________43
12.2 Wheel assembly _______________________45
12.3 Correct positioning of ultrasound
Run-out detection device (optional)____46
12.4 Use of the adhesive roll weights
(standard on some models)____________47
13.0 DISPLAY WITH KEYBOARD ________ 47
14.0 WHEEL BALANCING _______________ 48
14.1 Switching the machine on and off_____48
14.2 Balancing programs setting___________49
14.2.1 Programs rapid setting and
measurements through
distance-diameter caliper arm_____50
14.2.2 Programs setting through
“Measurements acquisition”
screen page ________________________53
14.3 Indicative display of points where to
detect measures/to fit weight__________54
14.3.1 Weights positioning ________________55
14.4 Displaying the active/modifiable field _55
14.5 Wheel balancing screen page
description ____________________________56
14.5.1 Balancing mode____________________58
14.6 Use of machines with disabled
automatic data gauge _________________61
14.6.1 Manual setting of wheel
dimensions ________________________61
14.7 Standard balancing programs ________62
14.7.1 Static ______________________________62
14.7.2 Static-1 ____________________________62
14.7.3 Static-2 ____________________________62
14.7.4 Dynamic ___________________________62
14.7.5 ALU-S ______________________________63
14.7.6 ALU-S1_____________________________63
14.7.7 ALU-S2_____________________________63
14.7.8 ALU-1 ______________________________63
14.7.9 ALU-2 ______________________________64
14.7.10 ALU-3 _____________________________64
14.7.11 ALU-4 _____________________________64
14.8 Optional balancing programs _________65
14.8.1 ECO-WEIGHT mode ________________65
14.8.2 SPLIT mode________________________67
1301-M001-02
LIBRAK360S - LIBRAK360PS - LIBRAK360WS - LIBRAK360PWS - LIBRAK360WSON - LIBRAK360PWSON - LIBRAK360PWSPRO - LIBRAK360PWS-MC - LIBRAK360PWS-OPEL

INSTRUCTION, USE AND
MAINTENANCE MANUAL
EN Page 3 of 96
14.8.3 Weights hidden behind spokes
mode _______________________________69
14.8.4 Matching mode_____________________70
14.9 Special balancing programs __________73
14.9.1 Pax_________________________________73
14.10 Recalculation function _______________73
14.11 Wheel balancing in Motorcycle mode
(with distance caliper extension Kit) __74
15.0 USER MENU (OPTIONS AND
CALIBRATION) _____________________ 74
15.1 Options menu _________________________75
15.1.1 Lower weight limit ________________77
15.1.2 Setting adhesive weight dimen-
sions and static threshold
percentage _________________________77
15.1.3 User management__________________78
15.2 Enabling of electronic Run-out
measuring device (optional) ___________79
15.3 Machine calibrations __________________80
15.3.1 Chuck “0” (zero) calibration _______80
15.3.2 Weight measurement sensors
calibration _________________________81
15.3.3 Gauges calibration_________________82
16.0 ERROR SIGNALS ___________________ 87
16.1 Error signals of printer kit (optional) _87
16.2 Error signals of TEq-Link service
(standard on some models)____________88
16.3 Emergency release on models with
pneumatic chuck only_________________88
17.0 ROUTINE MAINTENANCE __________ 88
18.0 TECHNICAL DATA__________________ 89
18.1 Technical electrical data ______________89
18.2 Technical mechanical data ____________89
18.3 Dimensions____________________________90
19.0 STORING___________________________ 91
20.0 SCRAPPING ________________________ 91
21.0 REGISTRATION PLATE DATA ______ 91
22.0 FUNCTIONAL DIAGRAMS __________ 91
Drawing A - Electrical connection diagram_ 92
Drawing B - Electrical connection diagram
(standard on some models) ___ 94
Drawing C - Pneumatic connection diagram
(on models with pneumatic
chuck) ________________________ 95
Drawing D - Electronic board disposition __ 96
1301-M001-02
LIBRAK360S - LIBRAK360PS - LIBRAK360WS - LIBRAK360PWS - LIBRAK360WSON - LIBRAK360PWSON - LIBRAK360PWSPRO - LIBRAK360PWS-MC - LIBRAK360PWS-OPEL

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INSTRUCTION, USE AND
MAINTENANCE MANUAL EN
INSTRUCTION, USE AND
MAINTENANCE MANUAL
Model
Feature / Fixtures
LIBRAK360S
LIBRAK360PS
LIBRAK360WS
LIBRAK360PWS
LIBRAK360WSON
LIBRAK360PWSON
LIBRAK360PWSPRO
LIBRAK360PWS-MC
LIBRAK360PWS-OPEL
Threaded chuck   
Pneumatic chuck      
Pedal brake   
Foot pedal / chuck open-close pedal      
Pressure reducer filter unit      
External data gauge  
Automatic width measuring device unit 
Manual caliper      
Car ring nut   
Tyre locking sleeve      
Pneumatic chuck emergency release      
Wi-fi converter unit  
Adhesive roll weights support OPT OPT OPT OPT OPT OPT  
Off-road vehicle cone D.88 - 132   
Shuko plug adapter to 3-poles UK plug 
Butler plate        
Monochrom plate 
Opel/Vauxhall plate 
Librak360 plate 
Connectivity "ON" plate  
 = standard
OPT = optional
LIBRAK360S - LIBRAK360PS - LIBRAK360WS - LIBRAK360PWS - LIBRAK360WSON - LIBRAK360PWSON - LIBRAK360PWSPRO - LIBRAK360PWS-MC - LIBRAK360PWS-OPEL
1301-M001-02
LIBRAK360S - LIBRAK360PS - LIBRAK360WS - LIBRAK360PWS - LIBRAK360WSON - LIBRAK360PWSON - LIBRAK360PWSPRO - LIBRAK360PWS-MC - LIBRAK360PWS-OPEL

INSTRUCTION, USE AND
MAINTENANCE MANUAL
IPage 5 of 96
INSTRUCTION, USE AND
MAINTENANCE MANUAL
EN
GENERAL DESCRIPTION Fig. 1
LIBRAK360S - LIBRAK360PS - LIBRAK360WS - LIBRAK360PWS - LIBRAK360WSON - LIBRAK360PWSON - LIBRAK360PWSPRO - LIBRAK360PWS-MC - LIBRAK360PWS-OPEL
1301-M001-02
LIBRAK360S - LIBRAK360PS - LIBRAK360WS - LIBRAK360PWS - LIBRAK360WSON - LIBRAK360PWSON - LIBRAK360PWSPRO - LIBRAK360PWS-MC - LIBRAK360PWS-OPEL

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Page 6 of 96
INSTRUCTION, USE AND
MAINTENANCE MANUAL EN
INSTRUCTION, USE AND
MAINTENANCE MANUAL
KEY (Fig. 1)
1 – Weight holding bridge
2 – Pneumatic chuck
3 – Distance-diameter caliper
4 – Threaded chuck
5 – Protection guard
6 – Pedal brake (for all models)
Chuck open-close pedal
(on models with pneumatic chuck)
7 – Main switch
8 – External data gauge
(standard on some models)
9 – Monitor
10 – Grippers for weight fitting
11 – Lateral guard
12 – 7-keys keyboard
13 – Pressure ring
14 – Car ring nut (on models with threaded chuck)
15 – Pneumatic locking sleeve (on models with
pneumatic chuck)
16 – Cones + protection cup
17 – Manual caliper (standard on some models)
18 – Grippers for weights
19 – Carriages counterweight
20 – Laser at “6 o'clock” unit + led light
21 – Automatic width measuring
device unit (standard on some models)
22 – Stud flange kit for BMW 5-holes wheels
(optional)
23 – Pneumatic chuck emergency release
(on models with pneumatic chuck)
24 – Ultrasound Run-out (optional)
25 – Ultrasound Run-out with support (optional)
26 – “12 o’clock” laser device (optional)
27 – Adhesive roll weights support
(standard on some models)
28 – Printer kit (optional)
29 – Wi-fi converter unit (standard on some models)
30 – Off-road vehicle cone D.88 - 132 (standard on
some models)
31 – Shuko plug adapter to 3-poles UK plug (stand-
ard on some models)
LIBRAK360S - LIBRAK360PS - LIBRAK360WS - LIBRAK360PWS - LIBRAK360WSON - LIBRAK360PWSON - LIBRAK360PWSPRO - LIBRAK360PWS-MC - LIBRAK360PWS-OPEL
1301-M001-02
LIBRAK360S - LIBRAK360PS - LIBRAK360WS - LIBRAK360PWS - LIBRAK360WSON - LIBRAK360PWSON - LIBRAK360PWSPRO - LIBRAK360PWS-MC - LIBRAK360PWS-OPEL

INSTRUCTION, USE AND
MAINTENANCE MANUAL
IPage 7 of 96
INSTRUCTION, USE AND
MAINTENANCE MANUAL
EN
SYMBOLS USED IN THE MANUAL
Symbols Description
Read instruction manual.
Wear work gloves.
Wear work shoes.
Wear safety goggles.
Mandatory.
Operations or jobs to be per-
formed compulsorily.
Warning.
Be particularly careful (possible
material damages).
Symbols Description
Danger!
Be particularly careful.
Note. Indication and/or useful
information.
Move with fork lift truck or pal-
let truck.
Lift from above.
Attention: never lift the machine
by means of the chuck.
Danger!
Laser presence.
LIBRAK360S - LIBRAK360PS - LIBRAK360WS - LIBRAK360PWS - LIBRAK360WSON - LIBRAK360PWSON - LIBRAK360PWSPRO - LIBRAK360PWS-MC - LIBRAK360PWS-OPEL
1301-M001-02
LIBRAK360S - LIBRAK360PS - LIBRAK360WS - LIBRAK360PWS - LIBRAK360WSON - LIBRAK360PWSON - LIBRAK360PWSPRO - LIBRAK360PWS-MC - LIBRAK360PWS-OPEL

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Page 8 of 96
INSTRUCTION, USE AND
MAINTENANCE MANUAL EN
INSTRUCTION, USE AND
MAINTENANCE MANUAL
INFORMATION PLATE LOCATION DRAWING
LIBRAK360S - LIBRAK360PS - LIBRAK360WS - LIBRAK360PWS - LIBRAK360WSON - LIBRAK360PWSON - LIBRAK360PWSPRO - LIBRAK360PWS-MC - LIBRAK360PWS-OPEL
1301-M001-02
LIBRAK360S - LIBRAK360PS - LIBRAK360WS - LIBRAK360PWS - LIBRAK360WSON - LIBRAK360PWSON - LIBRAK360PWSPRO - LIBRAK360PWS-MC - LIBRAK360PWS-OPEL

INSTRUCTION, USE AND
MAINTENANCE MANUAL
IPage 9 of 96
INSTRUCTION, USE AND
MAINTENANCE MANUAL
EN
Code numbers of plates
99990114 Arrow plate
99990758 Electric shock danger plate
999910050 Protection device use plate
999912940 Lifting plate
999914160 230V 50/60 Hz 1 Ph voltage plate
999915200 Serial number plate
999916311 Rubbish skip plate
999917640 Butler plate (standard on some models)
999920540 Laser point danger plate
999921230 “ON” plate (on models with pneumatic chuck)
999921240 “OFF” plate (on models with pneumatic chuck)
999923290 Monochrom plate (standard on some models)
999923870 Opel/Vauxhall plate (standard on some models)
999924410 Librak360 plate (standard on some models)
999924500 Connectivity "ON" plate (standard on some models)
■QR code plate
IF ONE OR MORE PLATES DISAPPEAR FROM THE MACHINE OR BECOMES DIFFICULT
TO READ. REPLACE IT AND QUOTE ITS/THEIR CODE NUMBER/S WHEN REORDERING.
LIBRAK360S - LIBRAK360PS - LIBRAK360WS - LIBRAK360PWS - LIBRAK360WSON - LIBRAK360PWSON - LIBRAK360PWSPRO - LIBRAK360PWS-MC - LIBRAK360PWS-OPEL
1301-M001-02
LIBRAK360S - LIBRAK360PS - LIBRAK360WS - LIBRAK360PWS - LIBRAK360WSON - LIBRAK360PWSON - LIBRAK360PWSPRO - LIBRAK360PWS-MC - LIBRAK360PWS-OPEL

EN
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INSTRUCTION, USE AND
MAINTENANCE MANUAL
SOME OF THE PICTURES AND/
OR DISPLAY SCREEN PAGES
PRESENT IN THIS MANUAL HAVE
BEEN OBTAINED FROM PICTURES
OF PROTOTYPES, THEREFORE
THE STANDARD PRODUCTION MA-
CHINES AND ACCESSORIES CAN
BE DIFFERENT IN SOME COMPO-
NENTS/DISPLAY SCREEN PAGES.
1.0 GENERAL INTRODUCTION
This manual is an integral part of the product and
must be retained for the whole operating life of the
machine.
Carefully study the warnings and instructions con-
tained in this manual. It contains important instruc-
tions regarding FUNCTIONING, SAFE USE and
MAINTENANCE.
KEEP THE MANUAL IN A KNOWN,
EASILY ACCESSIBLE PLACE FOR
ALL ACCESSORY OPERATORS
TO CONSULT IT WHENEVER IN
DOUBT.
THE MANUFACTURER DISCLAIMS
ALL RESPONSIBILITY FOR ANY
DAMAGE OCCURRED WHEN THE
INDICATIONS GIVEN IN THIS
MANUAL ARE NOT RESPECTED:
AS A MATTER OF FACT, THE NON-
COMPLIANCE WITH SUCH INDI-
CATIONS MIGHT LEAD TO EVEN
SERIOUS DANGERS.
1.1 Introduction
Thank you for purchasing this wheel balancer. We feel
sure you will not regret your decision.
This machine has been designed for use in profes-
sional workshops and stands out for its reliability
and easy, safe and rapid operation. With just a small
degree of maintenance and care, this wheel balancer
will give you many years of trouble-free service and
lots of satisfaction.
2.0 INTENDED USE
The machines described in this manual and their
different versions, are wheels balancing machines
for car and light transport, projected to be used
exclusively to cancel out, or at least reduce to ac-
ceptable limits the vibrations of the wheels, by fit-
ting counterweights of suitable size and in specific
positions to the same wheels that are not correctly
balanced.
DANGER: EMPLOYING THESE
MACHINES OUTSIDE THE USE
DESTINATION THEY HAVE BEEN
DESIGNED FOR (AS INDICATED
IN THIS MANUAL) IS INAPPROPRI-
ATE AND DANGEROUS.
THE MANUFACTURER CANNOT
BE HELD RESPONSIBLE FOR ANY
DAMAGE CAUSED BY IMPROPER,
ERRONEOUS, OR UNACCEPTABLE
USE.
2.1 Training of personnel
The machine may be operated only by suitably
trained and authorized personnel.
Given the complexity of the operations necessary to
manage the machine and to carry out the operations
safely and efficiently, the personnel must be trained
in such a way that they learn all the information
necessary to operate the machine as intended by the
manufacturer.
A CAREFUL READING OF THIS
INSTRUCTION MANUAL FOR
USE AND MAINTENANCE AND A
SHORT PERIOD OF TRAINING
WITH SKILLED PERSONNEL CAN
BE ENOUGH PREVENTIVE PREPA-
RATION.
1301-M001-02
LIBRAK360S - LIBRAK360PS - LIBRAK360WS - LIBRAK360PWS - LIBRAK360WSON - LIBRAK360PWSON - LIBRAK360PWSPRO - LIBRAK360PWS-MC - LIBRAK360PWS-OPEL