BYD ECB16-35 Series User manual

ECB16-35 SERIES
OPERATOR MANUAL
<OM-ECB2019001-EN>

Welcome to use BYD electric forklift!
May our electric vehicles bring greater convenience to your work ！
Please read the instructions carefully before you use the electric vehicle。
The instructions is a general instruction. We reserve the right to make
technical modifications to electric vehicles. If there is discrepancy between the
contents of the instructions and the physical objects, the objects shall prevail and
instructions are only for reference
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Warning
The vehicle operators must strictly enforce the ISO3691:2013 "safety
code for powered industrial vehicles". Untrained personnel are strictly
prohibited to operate this vehicle.
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TABLE OF CONTENT
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TABLE OF CONTENT
FOREWORD
Description
Operation Declaration 6
Truck Delivery 6
SAFETY OPERATION SPECIFICATION
Operator Notice
Operator Qualification 8
Warning Decals and Signs 9
TRUCK DESCRIPTION
Appearance, Technical Data and Condition of Using
Appearance 11
Technical Data(1.6-1.8T) 14
Technical Data(2.0-2.5T) 18
Technical Data(3.0-3.5T) 22
Working Environment 27
Nameplate and Decals
Truck Nameplate 28
Load Capacity Chart 28
Battery Nameplate 30
Other Stickers 30
OPERATING
Seat
Basic Seat（Type A）32
Basic Seat（Type B）34
Comfort Seat 36
Ignition and Control
Driving Area Overview 39
Ignition Switch 40
Emergency Switch 40
Steering Wheel Tilt Angle Adjustment 40
Gear 41
Travel, Steering and Braking 41
Low Speed Mode 43
Parking 43
Horn 44
Light 44
Rear Handle 44
Manual Control Lever 45
Multifunction Armrest 46
Fork Distance Adjustment 46
Tow Pin 47
Display
Display Appearance 48
Display Using 48
Transporting Loads
Loading 52
Travel 53
Unloading 53
Exit 53
Battery
Charging 54
TRANSPORTATION AND STORAGE
Transporting and Unloading
Loading 56
Transporting 57

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Unloading 57
Decommissioning And Restoring
Decommissioning 58
Restoring 58
TRUCK MAINTENANCE
Daily Maintenance
Interval and Items 61
Content Description 61
Regular Maintenance
Interval and Items 64
Content Description 65
Supplementary Material
Category, Amount And Type of Supplementary Material 66
Chassis Maintenance
Steering Axle Lubrication 68
Brake Oil Checking 69
Braking System Bleeding 70
Brake Oil Replacement 71
Gear Oil Replacement 72
Wheel Removal and Installation 73
Mast Maintenance
2-Stage Standard Mast Lift Chain Adjustment 75
3-Stage Free Lift Mast Chain Adjustment 75
Mast Cleaning 77
Mast Clearance Adjustment 77
Mast Lubrication 78
Chain Lubrication 79
Hydraulic Maintenance
Hydraulic Oil Level Check 80
Hydraulic Oil Replacement 81
Return Filter Element State Indicator 82
Return Filter Element Replacement 83
Air Filter Replacement 83
High Pressure Filter Element Replacement 84
Electric Maintenance
Circuit Inspection 85
Main Controller Inspection 85
Fuses and Relays Inspection 85
Critical Fasteners Torque Checking
Drive Axle and Motor 86
Steering Axle 88
Wheel 89
Counterweight 90
Load Backrest 91
Tilt Cylinder 91
Mast 92
INFORMATION
Contact Information 95

FOREWORD
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FOREWORD
Thank you for using BYD electric trucks.
These operator manual explain in detail how to correctly operate the BYD industrial trucks, as well
as the procedures that you should follow when conducting checks, maintenance and repairs on the
trucks.
Read through every chapter in the manual before operation for the correct use and maintenance
of the trucks. When the truck is out for rental or transportation, keep this operation instruction together
with the truck and make sure that operators can use the manual whenever necessary.
When using the operator manual, please pay attention to the following signs:
Danger
(Indicates an imminent extremely hazardous situation. Failure to avoid it will cause severe injuries,
major property damage or even death)
Warning
(Indicates a potential extremely hazardous situation. Failure to avoid it might cause severe injuries,
major property damage or even death)
Caution
(Indicates a potential hazardous situation. Failure to avoid it might cause slight to medium injuries,
or property damage)
Note
(Tips of operational details, which are helpful for operation when they are kept)
DESCRIPTION
Operation Declaration
BYD industrial trucks can only be operated in the designated areas in the factory or in other specific
environments, in compliance with local safety regulations on similar equipment.
Inappropriate use of the BYD industrial truck might cause damages and losses, which the
operators or proprietor instead of BYD should be held liable for. If the truck needs to be operated in the
environments other than those mentioned in this manual, contact with your local BYD dealer first for
confirmation.
Any modification to the truck is not allowed unless BYD's written consent is granted. Contact with
BYD first before modifying the trucks.
If you have ordered other auxiliary attachments besides forks, please handle the loads in
compliance with the loading capacity of the attachments. All the attachments are provided with
operation instructions. Read through the manuals before operation.
This manual is devised based on the standard trucks. For other questions not covered in the
manual, please check with BYD after sales service.
BYD industrial truck is subject to ongoing development and optimizing the design of products. BYD
Forklift reserves the right to alter the design, equipment, technical features, and technical specifications
and so on. No guarantee of particular features of the truck should therefore be assumed from the
present operator manual.
Truck Delivery
Every BYD industrial truck has passed through thorough performance tests before shipment.
Although proper protection has also been adopted during transportation, it is advised to conduct a
thorough inspection when the truck arrives.
(1) Check if the wheel nuts are securely fastened
(2) Check the hydraulic oil level
(3) Check the brake
(4) Check the driving
(5) Check the steering
(6) Check the mast and the attachment
(7) Check the high voltage connectors (transportation might have loosened the connectors)
To avoid inconveniences in future warranty claims, please check the functions of the truck and
check if the truck is complete.

SAFETY OPERATION SPECIFICATION
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SAFETY OPERATION SPECIFICATION
This chapter instructs on safety operation procedures that should followed during the use of the
BYD industrial truck.
The operator of the BYD industrial truck should have obtained the driving permit in accordance with
local regulations.
Before operating the truck, check the data plate and capacity chart to know the loading capacity of
the truck and avoid the overloading during operation.
Warning signs and decals are pasted on the truck. Get familiar with the decals and its contents.
OPERATOR NOTICE
Operator Qualification
Industrial trucks can only be allowed to be operated by people with the qualification regulated by
local laws. In the absence of local regulation and law, the operators should be those who have been
specially trained and have experience in operating the trucks. The user or other entrusting part must
confirm the qualification of the operators and make use of the tests before authorizing the person to
operate the truck.
The operating company must make sure that the operators understand all the safety messages.
For the proprietor, make sure following safety instruction on your trucks are observed.
Please abide by relevant regulations and guide-principles, such as:
(1) Operation of industrial vehicle
(2) Lane and operative area regulation.
(3) Driver's right, responsibility and standard of behavior
(4) Special operation area.
(5) Regular check-up.
(6) Maintenance and repair message.
Danger
(1) Unauthorized persons are not allowed to operate the truck.
(2) Safety devices and features (such as OPS system) will provide extra safety. Do not deactivate
these safety device and features.
(3) Make sure that the load is well palletized and trimmed to avoid its protruding the loading surface
of truck and thus slipping, collapsing and falling over.
(4) Any modification is not allowed. Contact with BYD before making any modification.
(5) Do not overload. Before operation, please check the rated loading capacity and loading center
on the capacity chart. When an attachment has been installed, abide by the rated loading
capacity given on the attachment.
(6) Do not operate the truck after drinking. It might cause severe human injuries.

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SAFETY OPERATION SPECIFICATION
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Caution
(1) Read through the operation instructions before operating the truck.
(2) Operators should wear working boots and working clothes.
(3) Dot not use hands with water or oil operate the truck.
(4) Conduct the daily checking and regular maintenance on the truck.
(5) Stop operating the truck when the abnormalities and damages are found on the truck.Do not use
the truck until the truck is fully repaired.
Warning Decals and Signs
Warning decals and signs are pasted on the truck to remind the operators of potential risks, as well
as safety notices, please find and read all these decals and signs.
If the warning decals and signs are missing or difficult to read, please contact your local BYD dealer
for immediate replacement.
TRUCK DESCRIPTION
This chapter explains the overview of the truck and its relevant technical specifications.

TRUCK DESCRIPTION
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APPEARANCE, TECHNICAL DATA AND CONDITION OF USING
Appearance
1. 1.6-1.8T
2
3
4
6
7
8
11
10
12
13
14
1
5
9
No. Name No. Name No. Name
1Charging Door 6Mast 11 Driving Area
2Front Wheel 7Front Light 12 Counterweight
3Carriage 8Overhead Guard 13 Tow Pin
4Fork 9Rear Light 14 Rear Wheel
5Load Backrest 10 Rear Handle
2. 2.0-2.5T
No. Name No. Name No. Name
1Charging Door 6Mast 11 Driving Area
2Front Wheel 7Front Light 12 Counterweight
3Carriage 8Overhead Guard 13 Tow Pin
4Fork 9Rear Light 14 Rear Wheel
5Load Backrest 10 Rear Handle
2
6
7
8
11
10
12
13
14
1
9

TRUCK DESCRIPTION
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3. 3.0-3.5T
No. Name No. Name No. Name
1Charging Door 6Mast 11 Driving Area
2Front Wheel 7Front Light 12 Counterweight
3Carriage 8Overhead Guard 13 Tow Pin
4Fork 9Rear Light 14 Rear Wheel
5Load Backrest 10 Rear Handle
Technical Data(1.6-1.8T)
1. Dimension Figure(1.6T)
yx l
l2
l1
h1
h8
h2
m1
m2
h3
h23
s
h4
h10
h7
h6
α
β
Wa
b11
b10
b3
b1
e

TRUCK DESCRIPTION
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2. Dimension Figure(1.8T) 3. Technical Data Sheet
Identification
1.1 Manufacturer BYD BYD
1.2 Type CPD16 CPD18
1.3 Drive Electric Electric
1.4 Operator type Seat Seat
1.5 Rated capacity Qkg 1600 1800
1.6 Load centre cmm 500 500
1.7 Load distance xmm 365 365
1.8 Wheelbase ymm 1360 1360
Weight
2.1 Service weight including battery kg 3100 3300
2.2 Axle load, with load, front/rear kg 4083/617 4495/605
2.3 Axle load, without load, front/rear kg 1466/1634 1551/1749
Wheel
3.1 Tire Type Solid Tyre Solid Tyre
3.2 Tyre size, front in 18×7-8 18×7-8
3.3 Tyre size, rear in 15×4.5-8 15×4.5-8
3.4 Wheels number, front/rear(x=driven wheel) 2x/2 2x/2
3.5 Track, front b10 mm 890 890
3.6 Track, rear b11 mm 190 190
Dimension
4.1 Tilt of mast/fork carriage, forward/backward a/b deg 5/7 5/7
4.2 Height, mast lowered h1 mm 2020 2020
4.3 Free lift height h2 mm 150 150
4.4 Lift height h3 mm 3000 3000
4.5 Height, mast extended h4 mm 4035 4035
4.6 Height of overhead guard h6 mm 2050 2050
4.7 Seat height h7 mm 985 985
4.8 Coupling height h10 mm 480 480
4.9 Overall length l1 mm 2935 3005
4.10 Length to face of forks l2 mm 1935 2005
4.11 Overall width b1 mm 1050 1050
4.12 Fork dimensions s/e/l mm 35/100/1000 35/100/1000
4.13 Fork carriage ISO 2328, class/type A, B 2A 2A
4.14 Fork carriage width b3 mm 1040 1040
4.15 Ground clearance, with load, below mast m1 mm 95 95
4.16 Ground clearance, centre of wheelbase m2 mm 95 95
4.17 Aisle width for pallets 1000×1200
crossways Ast mm 3460 3530
4.18 Aisle width for pallets 800×1200 crossways Ast mm 3580 3650
4.19 Minimum Turning radius Wa mm 1570 1640
4.20 Internal turning radius mm 0 0
Performance
Data
5.1 Travel speed, with/without load km/h 16/16 16/16
5.2 Lifting speed, with/without load mm/s 500/550 500/550
5.3 Lowering speed, with/without speed mm/s 530/500 530/500
5.4 Max. drawbar pull, with/without load kN 9.0/7.9 9.0/8.0
5.5 Max. gradeability, with/without load %20/20 18/20
5.6 Acceleration time(10m), with/without load s4.5/4.0 4.5/4.0
5.7 Service brake Mech./Hydr. Mech./Hydr.
Drive 6.1 Drive motor rating S2=60min kW 5×2 5×2
6.2 Lift motor rating at S3 15 % kW 16 16
Others
7.1 Type of Drive Control AC AC
7.2 Operating hydraulic pressure Mpa 16 18
7.3 Sound pressure level at the driver's seat dB(A) 65 65
7.4 Towing coupling PIN PIN
α
β
yx
m1
l
l2
l1
s
h8
h1
h2
h3
h23
h4
h10
h7
h6
m2
Wa
b11
b10
b3
b1
e