Bymat Premiumline 7024 RS User manual

User manual
7024 RS / 6024 RS

Description of the device:
Model:
Device number:
Year of construction:
checked by:
User Manual
Your contact:
Internal Sales / template orders:
Mrs. Beate Hoenen
Tel.: [phone] / 87 28 -0
email: [email protected]
Technology:
Production
Tel.: [phone] / 87 28 -17
email:[email protected]
Accounting:
Mrs. Ella Wirtz
Tel.: [phone] / 87 28 -15
email: [email protected]
Distribution Germany:
Mr. Ralf Joncker
Tel.: +49 (0) 172 / 790 65 95
email: [email protected]
Foreign Sales:
Mr. Björn Byhahn
Tel.: +49 (0) 174 / 321 99 44
email:[email protected]
GB

FEATURES / SPECIFICATIONS:
Cleaning
Cleaning brush
Polishing
Polishing brush
Embossing dark
Embossing light
Electroplating
Fixed voltage
7024 RS 6024 RS
Infinite voltage setting
range
General data
Dimensions W x H x L
(in mm *without cable)
Weight (kg)
Rating
X
X
X
X
X
X
X
4- 26 V
164x305x385*
8,8
1608 VA
X
X
X
X
X
X
X
4- 26 V
164x305x385*
10,8
3216 VA

User manual Bymat 7024 RS
Commissioning
Connecting the device:
Connect power cable of the Cleaning and Embossing device to an appropriate power source and turn on using
the on/off switch on the back of the machine. The display will then show the start menu. Turn the control knob
to go to the desired program. Press the conrtol knob to select the desired program.
Connect the black wire to the black terminal connector on the front panel and connect the carbon stamp/brush
at the other end.
Connect the ground cable with the red mark on the red socket on the front panel and attach the grounding
clamp to the work piece.
Do not apply any external voltages to the component to be cleaned!
Do not use in wet areas and protect against moisture and splashes!
Cleaning with the carbon stamp
To remove the oxide layer, set the program to cleaning and select by pressing the control button.
For cleaning with the stamp the digital display should show 24 Volts. You can adjust the voltage by
tuning the control knob accordingly.
Use a strip of the supplied cleaning or polishing felt by attaching the strip to the carbon stamp using the
O-ring provided.
The felt strips will wear with prolonged use. To avoid short-circuiting the machine,
replace worn felt strips accordingly.
The stamp is connected using the accompanying black ground cable to the black connector of the
machine. The red-marked ground wire must be connected to the work piece via the ground clamp.
Decant a little of the corresponding electrolyte (Electrolyte A for light oxide layers) into the wide neck receptacle
provided and immerse the stamp. Slide your stamp on the oxide layer to be treated
until it has all been removed.
After prolonged operation, the stamp may become too warm. If this occurs, cool it
in water bath, or use a second stamp.
Cleaning with the brush
To remove the oxide layer, set the program to cleaning (brush) and select by pressing the control button.
For cleaning with the brush the digital display should show 4 - 12 Volts. You can adjust the voltage
by tuning the control knob accordingly.
Ensure the brush is fitted with a brush head in good condition.
The brush is connected using the accompanying black ground cable to the black connector of the machine.
The red-marked ground wire must be connected to the work piece via the ground clamp.
Decant a little of the corresponding electrolyte (Electrolyte A for light oxide layers) into the wide neck
receptacle provided and immerse the brush. Brush over the oxide layer to be treated until it has all
been removed.
After prolonged use the brush may become too warm. If this occurs, cool it
in water bath, or use a second brush.

Tips for optimal cleaning
The BYMAT brushes are ideal for cleaning hard-to-reach areas. The short brush makes
it easier to get into sharp corners and around fine detail.
The longer brush is better for cleaning large areas.
To avoid short circuiting the machine, change the brush end before all the brush
fibers are depleted.
Working with chemicals can lead to hazards. It is required to wear an acid apron,
tightly fitting acid resistant goggles and gloves. It is also required to have sufficient
extraction/ventilation around the work piece or to wear a suitable respirator.
Please refer to the safety data sheets of the individual electrolytes.
Elektropolishing with the stamp
To polish stainless steel set the program to polish and select by pressing the control button.
For polishing with the stamp the digital display should show 26 Volts. You can adjust the voltage
by turning the control button accordingly.
Use a strip of the supplied polishing felt or professional polishing felt by attaching the strip to the carbon
stamp using the O-ring provided.
The felt strips will wear with prolonged use. To avoid short-circuiting the machine,
replace worn felt strips accordingly.
The stamp is connected using the accompanying black ground cable to the black connector of the machine.
The red-marked ground wire must be connected to the work piece via the ground clamp.
Decant a little of the corresponding electrolyte (Electrolyte C or Electrolyte C Plus for polishing) into the
wide neck receptacle provided and immerse the stamp. Slide the stamp over the area to be polished several
times until the desired finish is achieved.
Working with chemicals can lead to hazards. It is required to wear an acid apron,
tightly fitting acid resistant goggles and gloves. It is also required to have sufficient
extraction/ventilation around the work piece or to wear a suitable respirator.
Please refer to the safety data sheets of the individual electrolytes.
After prolonged operation, the brush may become too warm. If this occurs, cool it
in water bath, or use a second brush.
Electropolishing with the brush
To polish stainless steel set the program to polish (brush) and select by pressing the control button.
For polishing with the brush the digital display should show 4 - 12 Volts. You can adjust the
voltage by turning the control button accordingly.
Ensure the brush is fitted with a brush head in good condition.
The brush is connected using the accompanying black ground cable to the black connector of the
machine. The red-marked ground wire must be connected to the work piece via the ground clamp.
Deacant a little of the corresponding electrolyte (Electrolyte C or Electrolyte C Plus for polishing)
into the wide neck receptacle provided and immerse the brush. Brush over the area to be polished
several times until the desired finish is achieved.
Working with chemicals can lead to hazards. It is required to wear an acid apron, a
tightly fitting acid resistant goggles and gloves. It is also required to have sufficient
extraction/ventilation around the work piece or to wear a suitable respirator.
Please refer to the safety data sheets of the individual electrolytes.
After prolonged operation, the brush may become too warm. If this occurs, cool it in
water bath, or use a second stamp.

Embossing light and dark
To mark decals onto your work piece, set the program to either Embossing Light or Embossing Dark and
select by pressing the control button.
For embossing light or dark the digital display should show 12 Volts. You can adjust the voltage by
turning the control knob accordingly.
Use a strip of the supplied cleaning felt by attaching the strip to the flat (90°) carbon stamp using the
O-ring provided.Atemplate of the decals to be marked is required.
The felt strips will wear with prolonged use. To avoid short-circuiting the machine,
replace worn felt strips accordingly.
The stamp is connected using the accompanying black ground cable to the black connector of the machine.
The red-marked ground wire must be connected to the work piece via the ground clamp.
Moisten the felt uniformly using a little of the correct marking electrolytes.
For embossing dark or light the correct electrolytes for the grade of substrate material needs to be used.
(See Below)
Embossing Dark:
ET - Vanadium Steels
EC - Chrome Vanadium Steels
EM - Brass Copper and Tin
EA -Aluminium
Embossing Light:
EN - All materials
Position the template on the work piece and hold in position by hand or using adhesive tape. Position the
flat end face of the stamp on the area to be marked and then gently slide the stamp across the remainig area
for about 2 - 4 seconds or until the desired marking is achieved.
Remove the template and then remove the remaining electrolyte using a wet cloth. Neutralise the newly
marked surface with a cloth soaked in Neutralyte.
Then rub a few drops of Preservative.
Tips for handling templates.
Each electrolyte contains salts. The templates can become clogged with these salts.
Therefore, you should clean the templates after every use with
clean water and washing up liquid.
Working with chemicals can lead to hazards. It is required to wear an acid apron,
tightly fitting acid resistant goggles and gloves. It is also required to have sufficient
extraction/ventilation around the work piece or to wear a suitable respirator.
Please refer to the safety data sheets of the individual electrolytes.

Electroplating
To plate small areas (gilding, galvanising, chrome plating etc.), set the program to electroplating and select by
pressing the control button.
For electroplating the digital display should show the following voltage as shown in the attached
technical datasheet. You can adjust the voltage by tuning the control knob accordingly.
Use a strip of the supplied cleaning felt by attaching the strip to the carbon stamp using the O-ring provided.
The felt strips will wear with prolonged use. To avoid short-circuiting the machine,
replace worn felt strips accordingly.
The stamp is connected using the accompanying black ground cable to the black connector of the machine.
The red-marked ground wire must be connected to the work-piece via the ground clamp.
Moisten the felt uniformly using a little of the correct plating electrolyte and wipe across the area to be plated
a few time.
Working with chemicals can lead to hazards. It is required to wear an acid apron,
tightly fitting acid resistant goggles and gloves. It is also required to have sufficient
extraction/ventilation around the work piece or to wear a suitable respirator.
Please refer to the safety data sheets of the individual electrolytes.
For further information please see the ECME manual, which contains further safety precautions to observe and
application examples.

User manual Bymat 6024 RS
Commissioning
Connecting the device:
Connect power cable of the Cleaning and Embossing device to an appropriate power source and turn on using
the on/off switch on the back of the machine. The display will then show the start menu. Turn the control knob
to go to the desired program. Press the conrtol knob to select the desired program.
Connect the black wire to the black terminal connector on the front panel and connect the carbon stamp/brush
at the other end.
Connect the ground cable with the red mark on the red socket on the front panel and attach the grounding
clamp to the work piece.
Do not apply any external voltages to the component to be cleaned!
Do not use in wet areas and protect against moisture and splashes!
Cleaning with the carbon stamp
To remove the oxide layer, set the program to cleaning and select by pressing the control button.
For cleaning with the stamp the digital display should show 24 Volts. You can adjust the voltage by
tuning the control knob accordingly.
Use a strip of the supplied cleaning or polishing felt by attaching the strip to the carbon stamp using the
O-ring provided.
The felt strips will wear with prolonged use. To avoid short-circuiting the machine,
replace worn felt strips accordingly.
The stamp is connected using the accompanying black ground cable to the black connector of the
machine. The red-marked ground wire must be connected to the work piece via the ground clamp.
Decant a little of the corresponding electrolyte (Electrolyte A for light oxide layers) into the wide neck receptacle
provided and immerse the stamp. Slide your stamp on the oxide layer to be treated
until it has all been removed.
After prolonged operation, the stamp may become too warm. If this occurs, cool it
in water bath, or use a second stamp.
Cleaning with the brush
To remove the oxide layer, set the program to cleaning (brush) and select by pressing the control button.
For cleaning with the brush the digital display should show 4 - 12 Volts. You can adjust the voltage
by tuning the control knob accordingly.
Ensure the brush is fitted with a brush head in good condition.
The brush is connected using the accompanying black ground cable to the black connector of the machine.
The red-marked ground wire must be connected to the work piece via the ground clamp.
Decant a little of the corresponding electrolyte (Electrolyte A for light oxide layers) into the wide neck
receptacle provided and immerse the brush. Brush over the oxide layer to be treated until it has all
been removed.
After prolonged use the brush may become too warm. If this occurs, cool it
in water bath, or use a second brush.

Tips for optimal cleaning
The BYMAT brushes are ideal for cleaning hard-to-reach areas. The short brush makes
it easier to get into sharp corners and around fine detail.
The longer brush is better for cleaning large areas.
To avoid short circuiting the machine, change the brush end before all the brush
fibers are depleted.
Working with chemicals can lead to hazards. It is required to wear an acid apron,
tightly fitting acid resistant goggles and gloves. It is also required to have sufficient
extraction/ventilation around the work piece or to wear a suitable respirator.
Please refer to the safety data sheets of the individual electrolytes.
Elektropolishing with the stamp
To polish stainless steel set the program to polish and select by pressing the control button.
For polishing with the stamp the digital display should show 28 Volts. You can adjust the voltage
by turning the control button accordingly.
Use a strip of the supplied polishing felt or professional polishing felt by attaching the strip to the carbon
stamp using the O-ring provided.
The felt strips will wear with prolonged use. To avoid short-circuiting the machine,
replace worn felt strips accordingly.
The stamp is connected using the accompanying black ground cable to the black connector of the machine.
The red-marked ground wire must be connected to the work piece via the ground clamp.
Decant a little of the corresponding electrolyte (Electrolyte C or Electrolyte C Plus for polishing) into the
wide neck receptacle provided and immerse the stamp. Slide the stamp over the area to be polished several
times until the desired finish is achieved.
Working with chemicals can lead to hazards. It is required to wear an acid apron,
tightly fitting acid resistant goggles and gloves. It is also required to have sufficient
extraction/ventilation around the work piece or to wear a suitable respirator.
Please refer to the safety data sheets of the individual electrolytes.
After prolonged operation, the brush may become too warm. If this occurs, cool it
in water bath, or use a second brush.
Electropolishing with the brush
To polish stainless steel set the program to polish (brush) and select by pressing the control button.
For polishing with the brush the digital display should show 4 - 12 Volts. You can adjust the
voltage by turning the control button accordingly.
Ensure the brush is fitted with a brush head in good condition.
The brush is connected using the accompanying black ground cable to the black connector of the
machine. The red-marked ground wire must be connected to the work piece via the ground clamp.
Deacant a little of the corresponding electrolyte (Electrolyte C or Electrolyte C Plus for polishing)
into the wide neck receptacle provided and immerse the brush. Brush over the area to be polished
several times until the desired finish is achieved.
Working with chemicals can lead to hazards. It is required to wear an acid apron, a
tightly fitting acid resistant goggles and gloves. It is also required to have sufficient
extraction/ventilation around the work piece or to wear a suitable respirator.
Please refer to the safety data sheets of the individual electrolytes.
After prolonged operation, the brush may become too warm. If this occurs, cool it in
water bath, or use a second stamp.

Embossing light and dark
To mark decals onto your work piece, set the program to either Embossing Light or Embossing Dark and
select by pressing the control button.
For embossing light or dark the digital display should show 12 Volts. You can adjust the voltage by
turning the control knob accordingly.
Use a strip of the supplied cleaning felt by attaching the strip to the flat (90°) carbon stamp using the
O-ring provided.A template of the decals to be marked is required.
The felt strips will wear with prolonged use. To avoid short-circuiting the machine,
replace worn felt strips accordingly.
The stamp is connected using the accompanying black ground cable to the black connector of the machine.
The red-marked ground wire must be connected to the work piece via the ground clamp.
Moisten the felt uniformly using a little of the correct marking electrolytes.
For embossing dark or light the correct electrolytes for the grade of substrate material needs to be used.
(See Below)
Embossing Dark:
ET - Vanadium Steels
EC - Chrome Vanadium Steels
EM - Brass Copper and Tin
EA -Aluminium
Embossing Light:
EN - All materials
Position the template on the work piece and hold in position by hand or using adhesive tape. Position the
flat end face of the stamp on the area to be marked and then gently slide the stamp across the remainig area
for about 2 - 4 seconds or until the desired marking is achieved.
Remove the template and then remove the remaining electrolyte using a wet cloth. Neutralise the newly
marked surface with a cloth soaked in Neutralyte.
Then rub a few drops of Preservative.
Tips for handling templates.
Each electrolyte contains salts. The templates can become clogged with these salts.
Therefore, you should clean the templates after every use with
clean water and washing up liquid.
Working with chemicals can lead to hazards. It is required to wear an acid apron,
tightly fitting acid resistant goggles and gloves. It is also required to have sufficient
extraction/ventilation around the work piece or to wear a suitable respirator.
Please refer to the safety data sheets of the individual electrolytes.

Electroplating
To plate small areas (gilding, galvanising, chrome plating etc.), set the program to electroplating and select by
pressing the control button.
For electroplating the digital display should show the following voltage as shown in the attached
technical datasheet. You can adjust the voltage by tuning the control knob accordingly.
Use a strip of the supplied cleaning felt by attaching the strip to the carbon stamp using the O-ring provided.
The felt strips will wear with prolonged use. To avoid short-circuiting the machine,
replace worn felt strips accordingly.
The stamp is connected using the accompanying black ground cable to the black connector of the machine.
The red-marked ground wire must be connected to the work-piece via the ground clamp.
Moisten the felt uniformly using a little of the correct plating electrolyte and wipe across the area to be plated
a few time.
Working with chemicals can lead to hazards. It is required to wear an acid apron,
tightly fitting acid resistant goggles and gloves. It is also required to have sufficient
extraction/ventilation around the work piece or to wear a suitable respirator.
Please refer to the safety data sheets of the individual electrolytes.
For further information please see the ECME manual, which contains further safety precautions to observe and
application examples.

Warranty
THIS WARRANTY CERTIFICATE IS ONLY FOR NEW PRODUCTS PURCHASEDAND USED
IN EUROPE.
In other countries, please contact the dealer where you purchased the product.
The Bymat warranty states that, at the time of delivery, The product is free from material defects and that
the machine (excluding consumables e.g. cable, stamp etc.) is guaranteed for the original purchaser for
a period of two years from the date of original purchase.
During the warranty period, should the machine be shown to be faulty, the machine will be repaired within
a reasonable time frame using genuine Bymat replacement parts. If the machine cannot be repaired it will
replaced with the same or an equivalent Bymat model.
To take a warranty claim the unit must be returned to the supplying dealer or Bymat, together with proof of
purchase or purchase evidence on which the date of purchase is shown. Providing the fault is shown to be
due to material defect or poor workmanship, you will not be charged for materials and labour costs.
Due to the possibility of loss or damage during shipment, the goods must be proberly packaged and it is
recommended that they be shipped by a reputable carrier that will provide proof of receipt and tracking
information.
No liability is accepted for loss, or damage of goods in transit whilst being returened to dealer/manufacturer.
Under this warranty, the customer has no right to repair or replacement if:
1. The product was damaged due to improper, rough or careless treatment;
2. The product was damaged by fire or other natural disaster.
3. The product was caused by improper repair or adjustment made by any anauthorised body or was not
carried out by Bymat. (An authorised body is any company authorized by Bymat to perform remedial
work to Bymat equipment)
4. The remedial work is carried out on special equipment, accessories, consumables or wearing parts
(cables, stamp, carbon anodes etc.)
5. Proof of purchase is not provided or
6. The warranty period has expired
This warranty is non-transferrable.
Either this warranty nor any other warranty and / or guarantee, either exclusively expressly agreed
or required by law or otherwise, including statutory warranty, condition of merchantability or fitness
for a particular purpose shall extend beyond the warranty period stated herein.
This warranty does not affect your statutory rights.
Conservation
Environmental precautions:
Do not discharge electrolytes into ground/surface water or into drains.
Methods for cleaning up:
Soak up with inert absorbent material (eg acid binder). The residual material is to be disposed of properly.
(For details, please refer to the safety data sheet)
Disposal:
Electrolytes must be disposed of in a neutralization plant, in accordance with local supply authority
regulations, chemical / physical treatment.
Disposal of electrical & electronic products by industrial users
(Applicable only to the countries of the European Union)
For more information on disposal for business users please contact your dealer
or local distributor. The product may not be mixed with general industrial waste.