CAB FABY 3 User manual

Manual n° 151010 Ott 2010
SERVICE MANUAL
FABY 3
MODEL
C.A.B. - Via Campana, 233 - Pozzuoli (NA) 80078 - ITALY S.p.A.
http:\\www .cabspa.com - Mail: [email protected] - P.o. Box [phone]

Before using the machine please read this manual carefully.
Please note that non-compliance to the manual releases the manufacturer from any responsibility.
The machine must not be used for purposes other than the ones shown in this manual. Any improper use of
the machine will nullify warranty conditions. The slush machine should not be placed close to explosive or
fire hazards and should be installed in accordance with local fire and electrical codes. This manual provides
basic infomation about the slush machine. The illustrations and specifications are not binding in the tile.
We reserve the right to make changes to the slush machine without notice, and without incurring any
obligation to modify or provide new parts for slush machine built prior to date of change. Do not attempt to
service or operate the slush machine until instructions and safety precautions in this manual are read
completely and are thoroughly understood. If problems develop or questions arise in connection with
installation, operation or servicing of the slush machine, contat your distributor.
The slush machine has been assembled, operated and inspected at the factory. Upon arrival at the final
destination, the complete slush machine must be checked for any damage which may have occurred during
transit.
With the method of packaging used, the slush machine should arrive in excellent condition. The carrier is
responsible for all damage in transit, whether visible or concealed.
Installation of the slush machine involves moving the slush machine close to its permanent location;
removing all crating, setting in place, assembling parts and cleaning.
SHIPMENT and TRANSIT
INSTRUCTION MANUAL
MODEL 1 MODEL 2 MODEL 3
ELECRTICAL
POWER ABSORBED
BOWL
Dimensions
WIDTH
DEPTH
HEIGHT
NET WEIGHT
GAS
1 phase,
115Vac
60 Hz
1 phase,
115Vac
60 Hz
1 phase,
115Vac
60 Hz
530 W 850 W 1100 W
2.75 gallon 2.75 gallon 2.75 gallon
7.87 “ 15.75 “ 23.62 “
18.90 “ 18.90 “ 18.90 “
33.08 “ 33.08 “ 33.08 “
66 lbs
R404a
5.3 oz
114.40 lbs
R404a
10.94 oz
154 lbs
R404a
13.58 oz
Pic. 3
Height
Pic. 1
Pic. 2
Widht
Depht

8 inches
8 inches
8 inches
2
Place machine on a flat surface. Leave at least 8 inches on all sides for air circulation
to avoid overheating. Optimum room temperature range: 77° F - 90° F.
The slush machines are equipped with air-cooled condenser and require correct
ventilation. The left side is the air intake and must be unobstructed. Air discharge out
is on the right side. Do not obstruct the discharge.
Pic. 4
Pic. 6
Pic. 7
Pic. 5
Pay attention to the voltage. Be sure
there is a ground pole. Do not plug more
than one machine in to one socket.
Extensions cords not recommended.
GENERAL USE OF THE MACHINE

3
INSTALLATION OF THE MACHINE
Adjustment for slush consistency
Remove the mini door for slush adjustment (see pict. 8) on the back part of machine.
Rotate clockwise in order to increase the thickness.
Rotate counterclockwise in order to decrease the thickness of the slush (see pict.9).
The machine has been adjusted for fruit granitas (normal).
Products containing milk, or other products which may take longer to freeze, adjust
“+” as shown in picture.
-+
SLUSH
ADJUSTMENT
WHEEL
NORMAL MEDIUM MAXIMUM
Pic. 8
Pic. 9
Pic. 10

4
Mix product in a separate container if your product is a liquid concentrate, or powder,
to be mixed with water, do not dilute more.
There must be at least 18% sugar content to avoid breakage of ice scraper blade.
Pour syrup into the tank and set the level of liquid between MIN and MAX (Pic. 16).
Do not let product go below “MIN” line (keep at least 1" above cylinder at all times).
Refill with refrigerated product when level is halfway between min and max levels
(Pic. 16). This way there will always be frozen product available for customers.
Attention: do not pour hot product in the tank.
INSTALLATION OF THE MACHINE
Pic. 13
Pic. 12
Pic. 15Pic. 14
lift the upper lid gently and put it on one side of the machines drip tray panel by using
the appropriate hook (see pict. 11, 12 & 13).
Never turn machine on without product in bowl or with only water in bowl.
18% sugar
Pic. 16
Pic. 11

5
CONTROL PANEL
FUNCTION OF TIMER
Before starting the machine it is necessary to
set the timer.
W
TIMER PROGRAMMING
The TIMER switch, ( ) as shown in picture 19,
assembled on the control panel starts the night
function (cold drink dispenser).
(Day & Night Function)
For example, to have the machine work for slush
(Day function) from 7:00 AM to 11:00 PM, push
inwards all segments included in those hours, as
shown in Picture 19. During the remaining hours
the machine will work as a cold drink dispenser
(Night function).
.
Set the triangle of the timer on the right local time.
Please noteAM - PM signs (pic. 19).
After timer setting it is possible to start the
machine with some simple operations.
Without the correct time setting, the timer
will not work properly.
Turn on the INDIVIDUAL BOWL FREEZE
switches (C) as shown in picture 19.
Turn on the MAIN POWER switch (A) as shown in
picture 19. The
Turn on the LIGHT switch (B) as shown in picture
19
N.B.:
INSTRUCTIONS TO START THE MACHINE
main power switch starts all
BOWL UPPER AGITATOR and main gear-motor
too.
Pic. 19
To operate on the
machine's switches
open the cover for
control panel with the
lock key.
After settings of the
machine's desired
functions please lock
the panel and keep the
key in a safe place (see
Pic. 17 & 18).
Pic. 17
Pic. 18
A
W
C
C
B
C
C

Pic. 24
Pic. 26 Pic. 27
CLEANING OPERATION
Pic. 25
Place fingers under the front lower part
of the bowl, near the tap, and push
upwards until legs pop out.
Turn power off.
Drain product. Fill bowl with tepid water, and wait 15 minutes (see Pict.24 & 25).
To continue cleaning operation empty the bowl again.
Place fingers behind the bowl legs and
pull the bowl onwards slowly until it has
been completely removed.
For an easy removal of the bowl. Please follow instructions shown in Pictures
26 & 27.
ATTENTION: Place all the components in a safe place in order to be sure they are not lost.
NOTE: Do not use too hot water to clean the plastic components .
Clean the components with dish-washing soap and tepid water. Never use abrasive cleaners.
6

Pic. 28 Pic. 29
Pic. 30 Pic. 31
CLEANING OPERATION
To remove spiral blade put fingers on the plate part of the spiral and pull it onwards
gently as shown in Pict. 28 & 29.
Remove bowl gasket from the back part
of the evaporator tube (see Pict. 31).
Once the spiral blade is removed
completely remove the suction cap
gasket from the front spiral as shown in
Pict. 30
ATTENTION: Place all the components in a safe place in order to be sure they
are not lost.
NOTE: Do not use too hot water to clean the plastic components .
Clean the components with dish-washing soap and tepid water. Never use abrasive
cleaners.
7

Pic. 32
Pic. 35
CLEANING OPERATION
Pic. 33
How to remove and clean the tap components
1- Pull out the pin for handle fixing (see
Pict. 32).
2- Pull the handle from its place (see
Pict. 33).
3- Unthread the main tap pin by pulling
it downwards (see Pict.34)
4- Repeat the same operation for the
tap spring (see Pict. 35)
ATTENTION: Place all the components in a safe place in order to be sure they
are not lost.
NOTE: Do not use too hot water to clean the plastic components .
Clean the components with dish-washing soap and tepid water. Never use abrasive
cleaners.
Pic. 34
8

Pic. 39
Pic. 38
CORRECT INCORRECT
Reassembly of the parts removed during the cleaning.
Before reassebling of parts, clean the evaporapor tube and drip trays & grids without using abrasive
cleaners. Before reassemblyng the bowl gasket rinse it with water in order to facilitate the assembly
of the bowl.
Lubricate the front part of evaporator tube as indicated in Pict. 39/ . Insert the spiral blade by
pushing it gently and deeply as indicated in Pict. 40a & 40b. After this it is important to lubricate the
head of the spiral (see Pict. 34/ ).
1
2
1
Lubricate
2
REASSEMBLY OF THE COMPONENTS
Put the bowl gasket in its position on the back part of the evaporator tube.
Once the bowl gasket is in its right position press it with your thumbs first in the lower part and then
progressively towards its upper part (marking a circle with your fingers); until it is correctly fixed in its
site (see Pict. 36 & 37).
Insert the suction cap gasket into the
spiral blade by pushing it deeply (see
Pict. 38).
Lubricate with lubricanrs provided in the
machine like shown in Picture 38.
Pic. 36 Pic. 37
Pic. 40a
Pic. 40b
9

Pic. 45
Pic. 43
Pic. 42
REASSEMBLY OF THE TAP
When inserting the main tap pin please
be careful that the little square hole (see
Pic. 43) is placed right in front of you.
Keep the tap pin pressed upwards until
you are able to see the square hole
where you will insert the handle (see
Pict. 44).
Insert the pin for handle fixing as
indicated in Pict. 45.
LUBRICATE
INSIDE
Before reassembling of the tap components lubricate the tap siege as
indicated in Pict. 41 and lubricate the seals as indicated in Pict.43. .
Pic. 41
HOLE
Insert the tap spring and tap pin as indicated in Pic. 41 and 42.
Pic. 44
10

Pic. 47a
Pic. 46
REASSEMBLY OF THE BOWL
ATTENTION . Before reassemble of the bowl be sure that the bowl gasket is still
in its position. If necessary fix again the bowl gasket without removing the
spiral blade.
Insert the bowl making sure that the back hole of the bowl is fixed perfectly in the bowl
gasket site. It is important that the bowl hole corresponds perfectly to the gasket
shape. To obtain this easily lift slighly the back part of the bowl when insering it.
Press the bowl deeply (see Pict. 46 and 47).
Once the bowl is inserted deeply press with the fingers on the legs and push
downwards until you hear the clap (See Pict 47 and 47a).
If this operation can seem difficult you may also press one leg first with both your
hands and then the other (see Pic. 48).
Pic. 47
Pic. 48
11

GENERAL MAINTENANCE
2.05
5.08
5.09
Pic. 49
Pic. 52a
Pic. 52b
Pic. 52c
If the tap o-ring 5.08 is damaged you will
see the syrup leaking from the higher
part of the tap siege.
In this case replace the o-ring .
To obtain the best performance of the machine it is important to clean the external
filter every day. Remove the filter and clean it as shown in Pict. 49.
Although the exinsting of the external filter do not forget to clean the condenser
periodically (every month is the optimal time). Remove the screw as shown in Pict. 50
and clean condenser with an appropriate brush (see Pic. 51).
ATTENTION. A dirty condenser causes damages to the compressor.
Every month it is necessary to check the
gaskets indicated in Picture 52a, 52b
and 52c.
If the suction spiral’s cap 2.05 is
damaged, not assembled correctly or
wore out you will see some syrup
leaking on the drip tray panel under the
bowl.
In case the leaking comes from the
lower part of the tap siege please check
the tap lower gasket 5.09 and replace it.
Pic. 50
Pic. 51
12

FIX CLAMPS and HANDLE
Pic. 59 Pic. 60
A
B
Pic. 63
Pic. 61
NIGHT
DAY
LOCK FOR LID HOW TO FIX THE CLAMPS
Screw the small clumping plates on the outsides of the two bowls (see Pict. 56). Fix
clamps as shown in Pict. 59 & 60. Close the clamp with the lock .
HANDLE LOCK
Complete block
Partial block
Insert the handle lock from the lower
part of the tap (see Pict.61).
With the handle lock you have two
options :
(for ex. During the
night) Insert the handle lock as
indicated in Pict. 62 and close the little
lock ; In this way it is not possible to
open or remove any part of the tap;
therefore the dispensing of the slush is
not allowed.
(for During the day) Insert
the handle lock as shown in Pict. 63 .
And close the little lock;
In this way the dispensing of the slush is
allowed but, any removal of the tap parts
will be impossible.
Pic. 62
13

GENERAL EXPLOSE
14

GEAR MOTOR EXPLOSE
EXPLOSE POSITION NUMB. 4.01
see general explose to pag. 17
POSIT. 19
GASKET
GEAR POS. 10
GEAR POS. 8
GEAR POS. 7
GEAR POS. 6
POSIT. 1
COIL
POSIT. 25
FAN
4.01.25
4.01.1
4.01.19
4.01.10
4.01.8
4.01.7
4.01.6.T.N.
15

SPARE PARTS LIST
Posit.No. Code Description
1.01 F001/N FRONT UPPER LID BLACK
1.03 F004 DISPLAY PHOTO
1.04 F005 FRONT LID LOWER COVER
1.05 F008/5 LID LIGHT CABLE
F301/N COMPLETE FRONT LID BLACK
1.06 1236 12 V HALOGEN BULB
1.07 F089 BULB SOCKET
1.14 F001/N REAR UPPER LID BLACK
1.15 F095 REAR LID LOWER COVER
F300/N ICS REAR LID LOWER COVER
2.00 F304/N/1 COMPLETE SPIRAL BLACK
2.05 F026/2 SUCTION CAP GASKET NEW
FEV4N COMPLETE EVAPORATOR BLACK SUPPORT
3.02 F019/N BOWL GASKET BLACK
3.03 F303 D.12 TRANSMISSION SHAFT
F303/1 D.12 TRANSMISSION SHAFT MODIFIED
3.04 F022/1 SEALING RING
3.05 F226 D.19/12 EVAPORATOR BUSHING
3.06 F029GM EVAPORATOR SUPPORT GREY
3.07 F030/N COVER FOR EVAPORAT. SUPPORT BLACK
3.08 F031/N MINI DOOR SLUSH REGULATION BLACK
3.09 F032/N SCREW COVER BLACK
4.01 F033/1 GEAR MOTOR KENTA
F033/1.5 KENTA GEAR # 5
F033/1.4 TN KENTA GEAR # 6 NEW TYPE (from July 2009)
F033/1.3 KENTA GEAR # 2
F033/1.6 KENTA GEAR # 4
F033/1.1 KENTA # 1 COIL
F033/1.17 KENTA # 17 FAN
4.02 F036 SPRING FOR SLUSH ADJUSTMENT
4.03 F035 SPRING GUIDE
4.04 F034 WHEEL FOR SLUSH ADJUSTMENT
4.05 F317 BRASS BUSHING
4.06 F021 CLAMPING RING STOP
4.07 1061/UL MICROSWITCH
5.01 F410 BOWL + CROSS BAR
F302/N COMPLETE BOWL
F 139 LUBRICATION TUBE
5.02 F010 CROSS BAR
Posit.No. Code Description
5.03 F174 TAP HANDLE LOCK
5.11 F227 PUSH STICKER
5.04 F012/N HANDLE BLACK + PUSH STICKER
5.05 F013 PIN FOR HANDLE FIXING
5.06 F014 TAP SPRING
5.07 F015 TAP PIN
5.08 F016 TAP O-RING
5.09 F017 LOWER GASKET FOR TAP
5.10 F315/3 BOWL BUSHING
6.11 F214/1 COMPRESSOR FABY 3 115V/60HZ
6.16 F083/9 START CONDENSER x Compress. Faby3 115V/60HZ
6.17 F081/7 RELAIS x Compress. Faby 3 115V/60Hz
6.18 F082/8 CLIXON x Compre ss. Faby 3 115V/60Hz
6.19 1184 20 GR FILTER
6.21 1183 ELECTROVALVE (MEC. PART) PARKER
6.22 1290A 115V/60HZ COIL FROM PARKER
6.24 F 084/3 CONDENSOR FABY 3
6.25 1100
6.26 F215 FAN MOTOR 25 W F3 115V
7.01 F039N CONDENSATION DRIP PANEL BLACK
1087 TUBE FOR CONDENSATION OUTLET
7.05 M056N FRONT PANEL BLACK
7.06 F072/N BACK PANEL BLACK
7.11 GV1N DRIP TRAY & GRATE BLACK
7.12 1023 NSF SUPPORTING LEG
1032 CABLE CLAMP
7.15 2010/1 AMERICAN FEEDER CABLE
7.19 1025 THERMOSTAT
7.34 F131 MAIN POWER SWITCH
7.36 F132 UNIPOLAR SWITCH
7.39 F 245 TRANSFORMER 60 VA 115V 10,5 V
7.40 F206/N PLASTIC CONTROL PANEL BLACK
7.43 FA3VO STICKER CONTROL PANEL F3 S.P.
7.46 F265 COMPLETE COVER FOR CONTROL PANEL PLAST
7.41 F207/N VENT HOLE SIDE PANEL BLACK
7.48 F228 TIMER 115V
F184 OPERATING INSTRUCTIONS
F3SC ACCUMULATOR ASSY FABY 3
F264 PLASTIC SCREW FOR SIDE PANEL
FAN 228/34 °
16

ELECTRICAL TABLE
1) Fan motor 2) Gear Motor 1 3) Gear motor 2 4) Gear motor 3 5) Transformer 6) Compressor 7) Thermostat 8)
Electro-valve 1 9) Electro-valve 2 10 11) Micro-switch 1 12) Micro-switch 2 14)
Light 1 A) Main power switch B)Individual bowl freeze/refrigeration switch C) Main
freeze/refrigeration switch (Mod./2 and Mod./3) D) Light switch G) Individual bowl freeze/refrigeration switch (Mod./2
e Mod./3)
) Electro-valve 3 13) Micro-switch 2
15) Light2 16) Light 3
5
4
3
2
1
6
C
8910
12 13
11
C
NC NC NC
7
D
C
MM 32
M1
V
A
A
EV
1EV EV
23
T1
BGG
16
15
14
17

TROUBLESHOOTING
FOR TECHNICIAN USE MECHANICAL PART
MACHINE
NOT STARTING:
COMPRESSOR
NOT STARTING:
ONE BOWL
NOT FREEZING:
MACHINE
NOT FREEZING:
LIGHT BOWLS
AND UPPER
AGITATOR MOTOR
DOES NOT WORK:
GEAR MOTOR
DOESN’T WORK:
LEAKS ON THE
DRIP TRAY PANEL:
THE MACHINE
STOPS SUDDENLY:
LEAKS ON
THE TAP:
THE TAP OPENING
IS TOO HARD:
NIGHT POSITION:
GEAR MOTOR
COSTANTLY
CLICKING:
PLUG IS NOT IN INSERT PLUG
THE MACHINE IS NOT ON SWITCH MAIN POWER SWITCH ON
FEEDER CABLE IS BROKEN REPLACE FEEDER CABLE
RED LIGHT ON CONTROL PANEL IS ON SEE PAG. 14
FUSE 16A IS BURNT REPLACE FUSE 16A
MAIN POWER SWITCH IS BROKEN REPLACE MAIN POWER SWITCH
TIMER ON CONTROL PANEL IS NOT SET SET TIMER, SEE PAG. 5
TIMER MOTOR IS BROKEN REPLACE TIMER MOTOR (explose pos. 7.18)
STARTER IS BROKEN REPLACE STARTER (pag. 15 - Pic. 55 - 6.16)
COMPRESSOR RELE’ IS BROKEN REPLACE RELE’ (pag. 15 - Pic. 55 - 6.17)
COMPRESSOR PROTECTOR IS BROKEN REPLACE PROTECTOR (pag.15-Pic.55-6.18)
COMPRESSOR MOTOR (ELECTRICAL PARTS) IS BROKEN CHECK COMPRESSOR, SEE PAG. 15 Pic. 56
WIRING IMPROPER OR LOOSE CHECK WIRING AGAINST DIAGRAM Pag. 20
LOW VOLTAGE TO UNIT DETERMINE REASON AND CORRECT
LOW PRESSOSTAT IS BROKEN REPLACE THE PRESSOSTAT (pos. 7.42)
UNIPOLAR SWITCH IS BROKEN REPLACE SWITCH (explose pos. 7.36)
MICROSWITCH IS BROKEN REPLACE MICROSWITCH (explose pos. 4.07)
ELECTROVALVE IS BROKEN CONTACT YOUR DISTRIBUTOR
COIL IS BURNT REPLACE (explose pos. 6.22)
CONDENSER IS CLOGGED SEE PAG. 13
LACK OF AIR FLOW SEE PAG. 2, Pic. 4 and 5
CAPILLAR TUBE IS CLOGGED CONTACT YOUR DISTRIBUTOR
GAS LEAK INTO THE REFRIGERATION CIRCUIT CONTACT YOUR DISTRIBUTOR
INTERNAL MECHANICAL TROUBLE IN COMPRESSOR REPLACE COMPRESSOR, Contact distributor
NOT ENOUGH SUGAR ORTOO MUCH WATER EMPTY BOWL, REMIX PRODUCT (see pag. 4)
COMPRESSOR NOT STARTING CHECK COMPRESSOR
GAS LEAK INTO THE REFRIGERATION CIRCUIT CONTACT YOUR DISTRIBUTOR
FAN MOTOR IS BURNT REPLACE FAN MOTOR (Pos. 6.26)
INCORRECT VENTILATION SEE PAG. 2 - Pic. 4 and 5
LOW VOLTAGE TO UNIT DETERMINE REASON AND CORRECT
CONDENSER IS CLOGGED SEE PAG. 13
BULB IS BURNT/AGITATOR MOTOR IS BROKEN REPLACE BULB/AGITATOR MOTOR
ELECTRICAL CORD TO LID IS BROKEN REPLACE CORD (Pos. 1.05)
TRASFORMER IS BURNT REPLACE TRASFORMER (Pos. 7.39)
FUSE 4A IS BURNT REPLACE FUSE (7.17)
UNIPOLAR SWITCH IN BROKEN REPLACE SWITCH (explose pos. 7.36)
WIRING IMPROPER OR LOOSE CHECK WIRING AGAINST DIAGRAM Pag. 20
UNIPOLAR SWITCH IN BROKEN REPLACE SWITCH (explose pos. 7.36)
GEARS ARE BROKEN REPLACE GEARS (see pag. 18)
GEAR MOTOR IS BURNT REPLACE GEAR MOTOR
WIRING IMPROPER OR LOOSE CHECK WIRING AGAINST DIAGRAM Pag. 20
GEAR MOTOR FAN IS NOISY or BLOCKED CHECK IF THE FAN CIRCULATES FREELY
THE BOWL GASKET INCORRECTLY ASSEMBLED SEE PAG. 10
SPIRAL GASKET IS WORN REPLACE THE GASKET (See Pag. 10)
BOWLS INCORRECTLY ASSEMBLED CHECK LEGS (see pag. 12 - Pic. 47, 47a & 48)
THE FILTER IS OBSTRUCTED SEE PAG. 13 and PAG.14
INCORRECT VENTILATION SEE PAG. 2 - Pic. 4 and 5
FAN MOTOR BURNT REPLACE FAN MOTOR (pos. 6.26)
THE GASKETS ARE WORN SEE PAG. 11 AND PAG. 13
LACK OF LUBRICATION EMPTY BOWL, REASSEMBLY TAP (Pag11)
THE MACHINE KEEPS ON FREEZING CHECK THE THERMOSTAT (Pos. 7.19)
TIMER IS NO SET or BROKEN (Pos. 7.48)
NOT ENOUGH SUGAR ORTOO MUCH WATER EMPTY BOWL, REMIX PRODUCT (see pag. 4)
SPIRAL NOT TURNING CORRECTLY SEE PAG.10 Pic.38, 39 and 40
18

GENERAL INDEX
Introduction
Installation of the machine
Description pag. 1
Shipment and transit pag. 1
General use of the machine pag. 2
Adjustment for slush consistency pag. 3
Lift upper lid pag. 4
Pre-mix product and refill the machine pag. 4
Control panel pag. 5
Timer programming pag. 5
Instructions to start the machine pag. 5
Disconnect lid pag. 6
Remove upper agitator pag. 6
How to empty bowl pag. 7
Removal the bowl pag. 7
Removal the spiral pag. 8
Removal suction cap gasket pag. 8
Removal bowl gasket pag. 8
How to remove the tap components pag. 9
Reassembly of the bowl gasket pag. 10
Reassembly of the suction cap gasket pag. 10
Reassembly of the spiral pag. 10
Reassembly of the tap pag. 11
Reassembly of the bowl pag. 12
Maintenance of the filter pag. 13
Maintenance of the condenser pag. 13
Maintenance of the gaskets pag. 13
Reset the machine if external filter is obstructed pag. 14
Compressor check pag. 15
Set pressostat pag. 15
Lock for lid pag. 16
Handle lock pag. 16
General Explose pag. 17
Gear motor explose pag. 18
Spare parts list pag. 19
Electrical table pag. 20
Troubleshooting pag. 21
General index pag. 22
Cleaning operation
Reassembly of the components
General Maintenance
Safety operation
Optional
Replacement parts and reference drawings
Troubleshooting
Index
19