CAB MAESTRO 5L User manual

Operator's Manual
MAESTRO 5L
PCB Seperator

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Description Type
PCB Separator MAESTRO 5L
Edition: 01/2012 - Part No. 9008464
Copyright
This documentation as well as translation hereof are property of cab Produkttechnik GmbH & Co. KG.
The replication, conversion, duplication or divulgement of the whole manual or parts of it for other intentions than its original
intended purpose demand the previous written authorization by cab.
Editor
Regarding questions or comments please contact cab Produkttechnik GmbH & Co. KG.
Topicality
Due to the constant further development of our products discrepancies between documentation and product can occur.
Please check www.cab.de for the latest update.
Terms and conditions
Deliveries and performances are effected under the General conditions of sale of cab. .
This Operator's Manual is delivered to the device:
Operator's Manual - Translation of the Original Version
for the following products
Germany
cab Produkttechnik
GmbH & Co KG
Postfach 1904
D-76007 Karlsruhe
Wilhelm-Schickard-Str. 14
D-76131 Karlsruhe
Telefon [phone]
Telefax [phone]
www.cab.de
[email protected]
France
cab technologies s.a.r.l.
F-67350 Niedermodern
Téléphone [phone]
www.cab.de
[email protected]
USA
cab Technology Inc.
Tyngsboro MA, 01879
Phone [phone]
www.cabtechn.com
[email protected]
South Afrika
cab Technology (Pty.) Ltd.
2125 Randburg
Phone [phone]
www.cab.de
[email protected]
[email protected]
Phone [phone]
2299 11C60
[email protected]
www.cabasia.net
cab (Shanghai) Trading Co.,Ltd
cab Technology Co, Ltd.
Junghe 23552, Taipei, Taiwan
Phone [phone]
Asia
Representatives in other countries on request.

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Table of Contents
1 Introduction ............................................................................................................................................ 4
1.1 Instructions ............................................................................................................................................... 4
1.2 Intended Use ............................................................................................................................................ 4
1.3 Safety Instructions .................................................................................................................................... 4
1.4 Safety Marking ......................................................................................................................................... 5
1.5 Environment ............................................................................................................................................. 5
2 Specication ........................................................................................................................................... 6
3 Installation .............................................................................................................................................. 7
3.1 Unpacking and Setting-up the Device ...................................................................................................... 7
3.2 Mounting the device ................................................................................................................................. 8
3.3 Connections ............................................................................................................................................. 9
3.3.1 Earthing Connection ........................................................................................................................... 9
3.3.2 Power Supply ..................................................................................................................................... 9
3.3.3 Interfaces to a supply device / clear device ....................................................................................... 9
3.3.4 Connecting the Access Door Interlock................................................................................................ 9
3.3.5 Connecting of an Industrial Vacuum Cleaner ................................................................................... 10
4 Sensors ................................................................................................................................................. 11
4.1 General Function .....................................................................................................................................11
4.2 Extended Function ................................................................................................................................. 12
4.2.1. Coupling the MAESTRO 5L to a supply device (SMEMA interface) ................................................. 12
4.2.2. Coupling the MAESTRO 5L to the optional Conveyer Belt .............................................................. 12
5 Control Panel ........................................................................................................................................ 13
5.1 Control Panel ......................................................................................................................................... 13
5.2 Warning Light ......................................................................................................................................... 13
6 Programming ........................................................................................................................................ 14
7 Operation .............................................................................................................................................. 15
7.1 Switch On ............................................................................................................................................... 15
7.2 Self Test ................................................................................................................................................. 15
7.3 Speed Adjustment .................................................................................................................................. 15
7.4 Operation without external Conveyer Belt .............................................................................................. 16
7.5 Operation with external Conveyer Belt ................................................................................................... 17
7.6 Reverse Transport .................................................................................................................................. 17
8 Error Messages .................................................................................................................................... 18
9 Blade Replacement .............................................................................................................................. 19
9.1 Replacement of the Upper Blades ......................................................................................................... 19
9.2 Replacement of the Lower Blades ......................................................................................................... 21
9.3 Blade Adjustment ................................................................................................................................... 23
9.4 Adjustment of the Upper Guide .............................................................................................................. 24
9.5 Adjustment of the Supply Belts .............................................................................................................. 24
10 Interfaces .............................................................................................................................................. 25
11 Maintenance ......................................................................................................................................... 26
12 Spare Parts ........................................................................................................................................... 27
13 EC Declaration of Conformity ............................................................................................................. 29
14 Index ...................................................................................................................................................... 30

4 4
1 Introduction
1.1 Instructions
Important information and instructions in this documentation are designated as follows:
Danger!
Draws your attention to an exceptionally grave, impending danger to your health or life.
!
Warning!
Indicates a hazardous situation that could lead to injuries or material damage.
!
Attention!
Draws attention to possible dangers, material damage or loss of quality.
i
Notice!
Gives you tips. They make a working sequence easier or draw attention to important working processes.



Environment!
Gives you tips on protecting the environment.
Handling instruction
Reference to section, position, illustration number or document.
Option (accessories, peripheral equipment, special ttings).
1.2 Intended Use
• The device is manufactured in accordance with the current technological status and the recognized safety rules.
However, danger to the life and limb of the user or third parties and/or damage to the device and other tangible
assets can arise during use.
• The device may only be used for its intended purpose and if it is in perfect working order, and it must be used with
regard to safety and dangers as stated in the operating manual.
• The device is intended exclusively for separating pre-scored PCB's. Any other use or use going beyond this
shall be regarded as improper use. The manufacturer/supplier shall not be liable for damage resulting from
unauthorized use; the user shall bear the risk alone.
• Usage for the intended purpose also includes complying with the operating manual, including the manufacturer‘s
maintenance recommendations and specications.
i
Notice!
The complete documentation can also currently be found in the Internet.
1.3 Safety Instructions
• The device is congured for voltages of 115 or 230 V AC. It only has to be plugged into a grounded socket.
• Hazard by electrical charge. Provide an earthing connection via press stud.
• Only connect the device to other devices which have a protective low voltage.
• Switch off all affected devices (e.g. conveyor belt) before connecting or disconnecting.
• Risk of hand injury. Wear protective gloves while PCB separating.
• Ensure that people‘s clothing, hair, jewelry etc. do not come into contact with the exposed rotating blade.
• In an emergency situation, actuate the emergency stop switch in the control panel by tight pressing. This inter-
rupts the voltage supply to the device.
• The device may only be used in a dry environment, do not expose it to moisture (sprays of water, mists, etc.).
• Do not use the device in an explosive atmosphere.

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5
1 Introduction
• Do not use the device close to high-voltage power lines.
• Work going beyond this may only be performed by trained personnel or service technicians.
• Unauthorized interference with electronic modules or their software can cause malfunctions.
• Other unauthorized work on or modications to the device can also endanger operational safety.
• Always have service work done in a qualied workshop, where the personnel have the technical knowledge and
tools required to do the necessary work.
• There are various warning stickers on the device. They draw your attention to dangers.
Warning stickers must therefore not be removed, as then you and other people cannot be aware of dangers and
may be injured.
Danger!
Danger to life and limb from power supply.
Do not open the device casing.
1.4 Safety Marking
Fig. 1 Safety marking
1Risk of hand injury !
Wear protective gloves while PCB separating.
2Risk of hand injury !
Wear protective gloves while PCB separating.
3Possible damage of electronics !
Disconnect the PCB separator from electrical outlet before mounting an optional device.
4Danger to life and limb from power supply.
Be carefully in work with metallic equipment near electrical outlet!
5Hazard by electrical charge !
Provide an earthing connection via press stud.
6Attention! Laser light!
Save your eyes, don't look into the light!
Table 1 Safety marking
1.5 Environment



Obsolete devices contain valuable recyclable materials that should be sent for recycling.
Send to suitable collection points, separately from residual waste.
The modular construction of the printer enables it to be easily disassembled into its component parts.
Send the parts for recycling.
23
1
45
66
Emergency Switch

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The PCB Separator is designed for cases of application, with which scratched PCBs must be separated. For the
commercially viable assembly and mounting of printed circuit boards, there is an ever increasing requirement for
multiple-use material. The necessity however, to break off sections of the circuit board by hand can cause damage to
the delicate circuitry and components. The bre-glass material tears at the broken edge, leaving it rough and ssured.
Using the MAESTRO 5L to cleanly and economically separated pre-scored PCB’s.
The PCB moved by a belt into the cutting area. By rotating circular blades it will cut and transported automatically.
After this, the separated PCB's will transported by a belt an it's possible to take it by hand.
Special steel blades give a guaranty for a long operation time.
A
A
B
B
C
C
30° 30°
Figure 2 Measurements of the device
2 Specication

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2 Specication
3 Installation
3.1 Unpacking and Setting-up the Device
Unpack the device.
Check the device for damages which may have occurred during transport..
Set up the device on a even surface.
Check delivery for completeness.
Contents of delivery:
• PCB Separator
• Power Cable
• Warning Light with 2 Screws for mounting
• Chassis with 4 Cylinder Head Screws M6x16 with Washers
• 2 Handles (for changing Blades
• Device (for changing the Blades)
• Open-end Wrench SW 41
• Spanner Wrench
• Documentation
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Notice
Please keep the original packaging in case the device must be returned.
!
Attention!
The device and printing materials will be damaged by moisture and wetness.
Set up the device only in on dry locations, protected from splash water.
Separation length in mm 100 - 600
Weight in kg 71
Separation principle upper and lower circular blades
PCB thickness A in mm 1 - 3,2
Thickness of remaining material B in mm A/3, min. 0,3, max. 0,6
Score depth C in mm > 0,3
Increase of external dimensions
following separation in mm
0,1 - 0,2
Separation speed in mm/s 100-220
Component height
in mm
component side
solder side
max. 30
max. 10
Power supply 230/115 V~ - 50/60 Hz
Protection class 1 Protection Class IP 20
Operating temperature 10 - 35 °C
Storage/transport temp. -20 - +50 °C
Humidity 10 - 85%, non-condensing
Maximum Sound Pressure Level LpA < 70 dB(A)
Emergency switch
Table 2 Technical Data

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3.2 Mounting the device
The MAESTRO 5L is shipped with the warning light (1)
disconnected.
1. Plug the 9 pin SUB-D-connector (10) located on the
bottom of the warning light (1) into the socket (9) on
the back of the MAESTRO 5L.
2. Attach the warning light with the supplied M5x12
screws (2).
Figure 3 Mounting the Warning Light
3. When ordering the MAESTRO 5L with the indus-
trial vacuum option the vacuum connection (1) is
mounted at the factory.
4. A tube adapter (2) is shipped with the MAESTRO 5L.
The size of the tube adapter varies, depending on
the vacuum to be used with the separator. The tube
adapter is connected to the vacuum cleaner on one
end and connected to the vacuum connection (1) at
the other end, using the supplied tube clamp (3).
5. To connect the power to the vacuum, connect the
supplied power adapter cable to the power socket
(4) located at the rear of the MAESTRO 5L. Then
plug the vacuum into the power adapter cable.
6. Switch the vacuum into the ON position. It will not
start until the main drive of the MAESTRO 5L is
turned on.
7. When the main drive is turned off, the vacuum will be
turned off.
Figure 4 Mounting the Industrial Vacuum Cleaner
3 Installation
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2
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4321

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3 Installation
3.3 Connections
3.3.1 Earthing Connection
!
Attention!
Hazard by electrical charge !
Provide an earthing connection via press stud
3.3.2 Power Supply
Figure 5 Power Supply
1. Ensure that the device is switched off at the power switch (3).
2. Check the setting of the voltage selector (1).
• In order to alter the setting open the ap (2) at the power input module.
• Remove the voltage selector and re-insert it so that the correct voltage is visible when module the ap is closed.
• Upon altering the setting, the fuses in the module must also be changed accordingly (T800 mA for 230 V; T1,6 A
for 115 V).
3. Connect the power cable to the power input module (4) and to an earthed socket.
4. If the machine does not show any function after it has been switched on, please check the fuses of the mains
module and the fuse (T4A) of the electronics board.
3.3.3 Interfaces to a supply device / clear device
(Forerunner / Follower)
The two 14-pin socket for the SMEMA-interfaces (1/2), to couple supply devices, are mounted on the underside of
the front cover, on the left side of the MAESTRO 5L.
Connect the interface cable of the supply device with this socket.
i
Notice
For the use of other interface protocols slight modications of the hardware are necessary !
Figure 6 SMEMA-interface and cover contact
3.3.4 Connecting the Access Door Interlock
The access door contact switch plug (6) must be plugged into the 5-pin diode socket (7) located on the under side of
the MAESTRO 5L. The socket can be seen from inside the chassis access door.
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2
3
4
1 2
3 4 5

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3 Installation
3.3.5 Connecting of an Industrial Vacuum Cleaner
Figure 7 Connecting of an Industrial Vacuum Cleaner
Connect the supplied adapter cable to the power socket (1) on the back of the MAESTRO 5L.
Switching the vacuum ON and OFF is controlled via the software in the separator.
!
Attention!
Maximum charging rate is 6.5 amp !
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