Cal-Royal CR6000 SERIES User manual

CR6000 SERIES
DIGITAL TOUCH SCREEN DOOR LOCK

Installation Instructions for Electronic Stand-Alone Cylindrical Locks
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Warning: Changes or modifications to this unit not expressly approved by the
p
arty
responsible for compliance could void the user's authority to operate the equipment.
TABLE OF CONTENTS
Warnings ····················································································································································· 2
Introduction ················································································································································· 2
Specifications ············································································································································· 3
Parts reakdown ·································································································································· 3~4
Tools for Installation ································································································································ 4
Installation Instructions
Verify Hand and evel of Door ······································································································ 5
Door & Frame Preparation ··········································································································· 5~6
Prepare Lock for Installation ········································································································ 7~8
Lock Installation ···························································································································· 9~10
Test Lock Operation ························································································································· 11
Hardware Troubleshooting ···················································································································· 11
WARNINGS
Change your PIN code regularly to ensure the security of your PIN code.
Keep lock away from wet environments, including wet hands and direct contact with liquids.
Do not exert excessive force or use sharp instruments to press the buttons on the lock.
Ensure that the door is properly locked when going outside.
Ensure the batteries have been installed according to the correct polarity.
When the battery life expiration warning sounds, replace all batteries with new batteries
within one week.
Do not mix old batteries with new batteries.
Do not hang on the lock or pull on it with excessive force.
Use a soft, dry cloth to clean the lock and avoid cleaning with water, benzene or
alcohol, etc.
INTRO UCTION
Congratulations on the purchase of your Touchpad Access Cylindrical Lock! Your lock
combines a touch-sensitive number display pad and a robust cylindrical lock. You can
program up to 1,000 users to open the lock with unique PIN codes and registered RF
card.
This product is engineered for quick & easy installation and fits into the standard
ANSI/ HMA A156.115 cylindrical locks with lever door prep with additional two (1" and
3/8") hole and 11 screws including latchbolt and strike.
This product is operated by four (4) “AA” alkaline batteries.

Installation Instructions for Electronic Stand-Alone Cylindrical Locks
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Latch brass - 1/2"(13mm) throw
standard
Deadlocking latch
Outside lever controlled by touchpad,
or key retracts latch
Inside lever retracts latch
Locks furnished for 1-3/8"(35mm) to
2"(51mm) doors.
U.L. Listed
SPECIFICATIONS
PARTS BREAK OWN
Confirming the Box Contents The following items should be included in the box:
DOCUMENTS INCLUDED IN BOX:
(Installation Instructions / Programming Instructions / 1 Full Size Template)

Installation Instructions for Electronic Stand-Alone Cylindrical Locks
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Door Prep
Pencil
Center punch
Hammer
Wood chisel
Drill with 3/8" or 1/2" chuck
2-1/8"(54mm) hole saw
1"(25mm) boring bit
3/8"(9.5mm) & 7/64"(2.5mm) drill bit
Loc Installation
#2 phillips screw driver
Lever removal tool (supplied)
ITEM
NO. DESCRIPTION QTY.
1 Latch (2-3/4"(70mm) ackset (Standard)) 1
2 Outside Assembly 1
3 Inside Escutcheon 1
4 Inside Lever 1
5 Spacer ushing 2
6 attery Cover 1
7 Mounting Plate Assembly 1
8 Outside Lever 1
9 Key (Provided with Cylinder) 2
10 Cylinder 1
11 Cylinder Retainer 2
12 Lock ody 1
13 Strike 1
14 Screw Pack
(2) 12-24×3/4"(19mm) FL HD Combination Screw for Strike
(2) 8-32×3/4"(19mm) FL HD Combination Screw for Latch
(5) 10-32×1-1/5"(30mm) FL HD Machine Screw for Mounting Plate
(2) M5.0xP0.8-3/4"(19mm) FL HD Machine Screw for In ide E cutcheon
(1) Lever removal tool
1
15 AA Alkaline atteries 4
16 attery Cover Screw 1
17 RF Card 2
PARTS BREAK OWN (Continued)
TOOLS FOR INSTALLATION

Installation Instructions for Electronic Stand-Alone Cylindrical Locks
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INSTALLATION INSTRUCTIONS
Step #1 Verify Hand and Bevel of Door
Stand on outside/locked side of the door when determining the door hand.
Note: This lock is non handed and the lever can be flipped around to the desirable hand.
Left Hand
Hinges Left
Open Inward
"LH"
Left Hand
Reverse evel
Hinges Left
Open Outward
"LHR "
Right Hand
Hinges Right
Open Inward
"RH"
Right Hand
Reverse evel
Hinges Right
Open Outward
"RHR "
Step #2 Door & Frame reparation
IMPORTANT: The accuracy of the door
p
reparation is critical for the
p
roper functioning
and security of this lever handle lock. Misalignment can cause premature wear and tear
and a lessening of security.
For uncut Doors and Frames
A. Mark Centerline
Draw a horizontal centerline for the lever (the
centerline for the lock body hole) on the edge and
on both sides of the door at the desired height
above the finished floor.
Note 1: The recommended height from the floor to the
lock is 38"(97cm).
Note 2: If strike mortice already exist in frame, locate
the horizontal centerline of the lock using strike mortice
as reference.

Installation Instructions for Electronic Stand-Alone Cylindrical Locks
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. Position Template and Mark Drill Points e
sure to verify backset before marking and drilling
door.
1. Fold and Place template on high edge of door at
the horizontal centerline.
2. Mark centers of holes at proper backset. For
beveled and square edge doors, mark both sides
of the door.
C. Drill Holes and Mortise for Latch face
1. Drill 2-1/8"(54mm) diameter hole through the door.
Cut notches as shown on template.
2. Drill 1"(25mm) diameter hole through the door
according to template.
3. Drill 1"(25mm) diameter hole in edge of door.
Mortise for latch front 5/32"(4mm) deep 1-1/8"
(29mm) wide × 2-1/4"(57mm) high.
4. Drill three (3) 3/8"(9.5mm) diameter holes through
door.
5. Drill the holes for the screws used to install the
latch. 7/64"(2.5mm)
Note: To avoid splintering wood doors, drill holes from
both sides of the door.
D. Prepare and Install Strike Wood Frames Only)
1. Mark vertical line and centerline on frame exactly
opposite center of latch hole.
2. Drill two (2) 1"(25mm) holes 5/16"(8mm) above
and below centerline.
3. Mortise a cutout for strike. Use strike as a pattern
for mortise. (Strike should fit flush with frame.)
4. Drill the holes for the screws used to install the
strike. 7/64"(2.5mm)

Installation Instructions for Electronic Stand-Alone Cylindrical Locks
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1. Mounting Plate
A
embl
y
2. Mounting Plate Screw
3. In ide E cutcheon
4. In ide E cutcheon Screw
5. Battery Cover
6. Battery Cover Screw
7. Spacer Bu hing
8. In ide Lever
Step #3 repare Lock for Installation
A. Unpack the Lock
The lock is packed in such a way to represent how it will install on the door.
efore installation:
1. Disassemble the inside escutcheon.
1) Remove the inside lever and spacer bushing with the lever removal tool provided.
2) Separate the mounting plate assembly from the inside escutcheon.
2. Remove the battery cover
1) Unscrew the battery cover screw using the #2 phillips screw driver.
2) Take the battery cover off.
The outside assembly stays assembled.
B. Adjust for Door Thickness If Necessary)
Lock is factory-assembled for 1-3/4"(45mm) thick doors.
It can be adjusted for door thickness range from 1-3/8"(35mm) to 2"(51mm).

Installation Instructions for Electronic Stand-Alone Cylindrical Locks
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1. Remove outside lever, spacer bushing and outside assembly (See C below).
2. Rotate outside mounting rose plate for proper door thickness as shown below.
3. Position of bent taps as shown below must match (ensure the bent taps are
horizontally crossed).
4. Reassemble outside assembly, spacer bushing and outside lever by reversing
procedures.
In case of 1-3/8"(35mm) thick door In case of 1-3/4"(45mm) thick door
1. Remove outside lever
1) Insert key, rotate 45° clockwise and hold.
2) Depress lever retainer with lever removal tool
(provided).
3) Slide lever off lock.
2. With outside lever in hand, use standard pliers to pull
out cylinder retainer.
3. Remove key and cylinder from outside lever.
4. Insert new cylinder.
5. Secure by pressing cylinder retainer flush with the
lever.
6. Insert key into cylinder.
Important: Make sure the key-cut side of key lines up
facing towards the end of the lever. If the key is
inserted incorrectly, the lock will reassemble and might
appear to properly work; however, when the key is
removed, the latchbolt will remain retracted.
7. Rotate key 45° counterclockwise.
Push the lever onto the spindle until fully seated.
Pull on lever to insure properly seated.
Adjustment for different door thic ness:
C. How to Replace, Re-Key or Install Cylinder If Required)

Installation Instructions for Electronic Stand-Alone Cylindrical Locks
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Step #4 Lock Installation
Outside Assemb y Inside Assemb y

Installation Instructions for Electronic Stand-Alone Cylindrical Locks
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ROCEDURES
1. Install latch in door. e sure that bevel edge of bolt faces strike. Attach with two
screws supplied.
2. Install strike on the door frame.
3. Insert outside assembly through door, making sure that the lock body frame hooks
latch case and retractor engages bolt tail(s). DO NOT FORCE (See Detail A above). If
lock body does not engage latch easily, check door preparation for errors.
3a. Guide motor cable (red and black wires) through 2-1/8"(54mm) diameter hole.
3b. Guide touchpad cable through 1"(25mm) diameter upper hole.
4. Guide motor cable and touchpad cable through rectangular holes on mounting plate
assembly (motor cable - below rectangular hole / touchpad cable - above rectangular
hole).
5. Slide mounting plate assembly over outside assembly, lining up top and bottom screw
guides with holes in door. Secure both assemblies with (5) 10-32x2-9/16" (35mm)
mounting plate assembly screws. Do not over-tighten.
6. Attach motor cable connector to the inside escutcheon PC board lower header.
7. Attach the touchpad cable connector to the inside escutcheon PC board header as
illustrated.
8. Slide inside escutcheon over mounting plate assembly.
CAUTION :
8a. Position motor cable against mounting plate assembly. Avoid pinching wires against
spindle and any sharp metal part of the assembly.
8b. “Z” fold touchpad wire cable and lay against the back recessed area of the inside
escutcheon. Position and bend wires to prevent binding when installing the inside
escutcheon over the mounting plate assembly.
9. Install and secure inside escutcheon with the (2) M5xP0.8-3/4"(19mm) screws through
inside escutcheon and into the mounting plate assembly.
10. Slide inside lever onto spindle and push in to attach.
11. Install (4) AA alkaline batteries into controller compartment being careful to align +/-
polarity properly.
12. Install battery cover and tighten screw.

Installation Instructions for Electronic Stand-Alone Cylindrical Locks
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Step #5 Test Lock Operation
Test the Operation of the Mechanical Lockset
If you encounter problems while performing any of the following tests, review the
installation instructions and this guide and correct any problems.
CAUTION : DOOR MUST REMAIN OPEN DURING INSTALLATION. USE DOOR STOP.
Mechanical Test
A. Rotate the inside lever. Operation should be smooth, and the latch should retract.
. Insert the key into keyway and rotate the key to open the door. Operation should be
smooth, and the latch should retract.
Electronic Test
A. To unlock outside lever.
1. Press the [Wa e Up] button to illuminate the number pad with beep.
2. Enter factory defaults Master Code [123456] and press the [✱] button.
3. Outside lever will retract the latch
. In case of use with RF Card - refer to Programming Guide.
HAR WARE TROUBLESHOOTING
Cycle the lock in both the locked and the unlocked positions. If problems are found:
Symptom Suggested Action
Door is binding Check that door and frame are properly aligned and door is
free swinging.
Check hinges: They should not be loose or have excessive
wear on knuckles.
Latchbolt will not deadlock Either strike is out of alignment or the gap between the door
and frame is too great.
Realign strike or shim strike out towards flat area of latchbolt.
Latchbolt does not retract or
extend properly
Latchbolt tail and retractor are not properly positioned:
Remove lockset. Look though 2-1/8" hole and verify
latchbolt tail is centered between top and bottom of hole.
Remove latchbolt and insert lockset. Look though latchbolt
hole and verify retractor mouth centered in hole. If not,
adjust outside mounting rose plate.
If necessary, rebore holes to line up retractor and tail.