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Cal-Royal SDLP-RND-ADA User manual

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Installation manual for SDLP-RND-ADA
Item No. Description
Trim Parts 1 Face Fixing Trim with Spindle
2 M4 x 45 Slotted Head Screws
Lock
3 Barn Door Lock
4 ST3.5 x 50 Wood Screws
5 Lock Bracket
Strike
6 Dust Proof Strike
7 Spring
8 Sleeve
9 Washer
Others 10 Screw
11 Button
Remove Barn Door. Use template to mark pilot hole.
The bore hole on the Jamb side is oset
1/8" lower than wall-side bore.
Trim Face Bore
Jamb
42"
2-1/8"
2-3/8"
2-1/8"
9/64"
1"
DEPTH= 3-1/2
"
/2&. TRIM
9/64"
Centers Offset
DEPTH= 2-13/16
"
1
2
2-13/16"
1.With a Ø2-1/8" hole saw , depth 2-13/16“
3
3/8"
1. Double check lock bore distance from
Step 1. Refer to template markings to
ensure both lock and strike pilot holes
are within door overlap requirements.
Keep 3/8" safety margin to edges.
Ø1"
DEPTH 3-1/2"
Ø1"
Do not drill too deep, you may
damage the wall on the other side.
4
A) For drywall and casing less than 1-5/8":
4.1) Insert bracket into trim bore
4.2) Insert lock bolt into lock bore and fit into bracket slot.
ARROW SHOULD POINT UP
UP
LOCK
12
12
TIP: Before drilling, c masking over area around the bore hole with
test bolt retraction; if not smooth, troubleshoot as follows:
- Check trim bore dimensionsØ2-1/8"
- Ensure hole is free of debris
- Make sure 1" lock bore is perpendicular to trim bore
- Check lock by removing it from bore and throwing
the bolt. Adjust wall prep as needed
4.5)Fasten the two wood screws inside the trim
bore hole through lock body and into wood
stud.
UP
LOCK
5
1. Cut spindle and and screw to accommodate
wall side backset.
2. Insert trim into spindle hole. Use thumb
turn to test lock bolt movement.
3. Fasten trim screws until trim is tight to
jamb surface.
NOTE: Do not over tighten.
UP
LOCK
1"
UP
LOCK
UP
LOCK
6
1. Move the Barn Door to the
Closed position; throw the lock
bolt to mark the exact strike
center position. Make sure this
location is minimum 1-1/2" to the
edge of the door.
2. Using the strike center position as a
guide, With the pilot hole as guide, use a
1-1/8" diameter hole saw to drill through.
Marking
MIN 1/2"
MAX 7/8"
1-1/2"
Ø1-1/8"
Note: Standard Barn Door to wall
clearance is approximately 7/8" to 1/2".
Install additional spacer as needed
behind the strike faceplate if the door
to wall clearance is over 1/2". Additional
spacers can support maximum clearance
of 7/8" between door and wall.
Ø1/8"
25/32"
UP
LOCK
123
Ø1-1/8"
3/8"
2mm
5
7
ARROW SHOULD POINT UP
UP
LOCK
2
4
6
9mm
2mm
UP
LOCK
3 4
UP
LOCK
1"
UP
LOCK
56
9mm
7
1
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4. Install break-away screw and
tighten with Allen wrench.
DO NOT OVER TIGHTEN.
Open
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When the width of the door is 40mm: When the width of the door is 45mm:
When the width of the door is 35mm:
8