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  9. Cal-Royal HIL Series User manual

Cal-Royal HIL Series User manual

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I.
Outside Lever
11.
Key
•
'Tools
/
12.
Cylinder •
#2
Phillips screwdriver
'~
, ../
13.
CylinderHousing • Push pin(provided)
/~
r?6
./
14.
Dead
Bolt
\.IJi#'-,
'-
16.
Inside Escutcheon
• 5/32" Drillbit
•
1/8"
Drillbit
.21/8"
Bore
• 1" Bore
/
~
-::'r76'}
, /
/15.
Longer Through-bolt
Screws(2)
"-~<I'
Q Q
,-.~
/
2.
Outside
Rose
Plate
w
VA
17.
Inside
Cover
3.
Lock
Body
.M
O
•
/"
""-.
.
/M'"
v.......
4.SnikeB~~"
"
:Wr,
-.Jrr,~1
5.Snike~~0·
"'I
..
'
1·
!
'.
'
..
(y)'i;:j
7.
Dead
Latch _
~~.A;,v"'?'1
.
8.
IDside
Mounting •
"I;jI
6.
Snike & Front Screws .Plate \
/"
.--
.--
9.
ShorterThrough-bolt
Screws(2)
10.
Screws(4)
18.
Inside
Lever
',~
:t
',t
Ao
iDoor
Prep
/"
.--
1.
Hollow
met.al
doors should beproperly
/"
reinforced for lock support.
If
support is
,@
not provided, contactdoor manufacturer.
B.
Mark
and
Drill
Holes
1.
Important-Fold template
on high edge
of
door bevel.
2. Determinebackset
of
1"
hole
..
t'~
2.
For all metal & wood doorpreparations I
use attached template.
,@
/"
/"
.--
•
....
__
..J
1
_
............
a:
"-
~a~
I '
t'S~Ci"~~
'"
:><:::00::
\
co
I 0
<cc-'-
0
__
_
___
_
:::;:;
0
Cl
\
~I
-----t-----
I I
\ I
\ I
/
'"
I
'"
/
"- I /
'"
/
.....
,-t--
-/
• !
the lock (2
3/8"
or 2 3/4").
\
'"
I"
hole
--tl11
~
I
'"
.....
_L
......
/ "-
I \
..,
/
/ - I
/
/
/
:::l
I I \
~-1
--$--
1-
~----El----
~
\.
I /
a:
'"
/
co _
21/8"hole
~21/8"hOle
/"
Co
rr~p
and
install ofStrikes
1.
Align centerline oflatch front and strike.
It
is
required that the deadlocking latch
must stop on strike when door
is
closed.
2.
Dse longer reinforcement screws
and
plate
if
frame prep
is
substandard.
3.
Install strike and box with
two
screws.
ie:,
Door Thickness Adjustment
1.
Lock assembly
is
preset
to
fit 13/4"(44mm) door thickness.
2.
Adjust lock for 1
3/8"
Door
-Inserting
key,
rotate
45
degrees
and
hold.
-fusert push pin
and
pull off
lever.
Do
latch
&
Dead
Bolt
Installation
1.
fusert latch bolt
and
dead bolt
(projected position)
as
shown.
.
2.
Make sure
the
backset
of
the
larch
and
dead bolt align with the backset
ofthe
door.
3.
fustall
two screws for each loosely.
Tighten after lock
is
completely
installed.
/
/ /
/0
0 /
/
/
/
-Rotate the outside rose plate clockwise
(3
Turns)
to
center of
the
lock
in
the 13/8" door thickness.
1.
Remove inside lever from lock, using push pin.
2.
Install lock assembly into door
and
engage latch
as
detailed,
per image
below.
3.
Install inside mounting plate with 2 Shorter lock body screws.
4.
Install outside deadbolt cylinder
assembly,
with tailpiece rotated
vertically with halfcircle
of
tailpiece on top.
5.
Inside escutcheon-align the lower driver tab with slot within the
lock
body,
align upper cam slot so thatit
is
vertical.
6.
Secure inside escutcheon with 4 screws.
7.
Snap on inside cover and inside lever.
Inside Mounting Plate
Escutcheon screws(4)
! Cam slot
<----
Inside cover
~
(
LQ
Tumpiece
,
}'
\lleO
~
~
/~,h.merThrOUgh-boltscreWS(2)
'\
~
Drivertab Inside Escutcheon Inside lever
"iNSIDE
OF'fuOOR
.
, . .