Cal-Royal HIL Series User manual

I. Outside Lever
11. Key
• 'Tools
/ 12. Cylinder •
#2 Phillips screwdriver
'~ , ../ 13. CylinderHousing • Push pin(provided)
/~ r?6 ./ 14. Dead Bolt
\.IJi#'-, '- 16. Inside Escutcheon
• 5/32" Drillbit
• 1/8" Drillbit
.21/8" Bore
• 1" Bore
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~ -::'r76'} , / /15. Longer Through-bolt Screws(2)
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2. Outside Rose Plate w VA
17. Inside Cover
3. Lock Body .M
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4.SnikeB~~" " :Wr, -.Jrr,~1
5.Snike~~0· "'I .. ' 1· ! '.
' .. (y)'i;:j 7. Dead Latch _ ~~.A;,v"'?'1
. 8. IDside Mounting • "I;jI
6. Snike & Front Screws .Plate \
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9. ShorterThrough-bolt
Screws(2)
10. Screws(4)
18. Inside Lever
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Ao iDoor Prep
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1. Hollow met.al doors should beproperly
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reinforced for lock support. If support is
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not provided, contactdoor manufacturer.
B. Mark and Drill Holes
1. Important-Fold template
on high edge
of door bevel.
2. Determinebackset
of 1" hole
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2. For all metal & wood doorpreparations I
use attached template.
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the lock (2 3/8" or 2 3/4").
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I" hole --tl11
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21/8"hole
~21/8"hOle
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Co rr~p and install ofStrikes
1. Align centerline oflatch front and strike.
It is required that the deadlocking latch
must stop on strike when door is closed.
2. Dse longer reinforcement screws and
plate if frame prep is substandard.
3. Install strike and box with two screws.
ie:, Door Thickness Adjustment
1. Lock assembly is preset to fit 13/4"(44mm) door thickness.
2. Adjust lock for 1 3/8" Door
-Inserting
key, rotate 45 degrees and hold.
-fusert push pin
and pull off lever.
Do latch & Dead Bolt Installation
1. fusert latch bolt and dead bolt
(projected position)
as shown.
.
2. Make sure the backset of the larch
and dead bolt align with the backset
ofthe
door.
3. fustall two screws for each loosely.
Tighten after lock is completely
installed.
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-Rotate the outside rose plate clockwise (3 Turns) to center of the lock in the 13/8" door thickness.
1. Remove inside lever from lock, using push pin.
2. Install lock assembly into door and engage latch as detailed,
per image below.
3. Install inside mounting plate with 2 Shorter lock body screws.
4. Install outside deadbolt cylinder assembly, with tailpiece rotated
vertically with halfcircle
of tailpiece on top.
5. Inside escutcheon-align the lower driver tab with slot within the
lock
body, align upper cam slot so thatit is vertical.
6. Secure inside escutcheon with 4 screws.
7. Snap on inside cover and inside lever.
Inside Mounting Plate
Escutcheon screws(4)
! Cam slot
<---- Inside cover
~ ( LQ Tumpiece
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/~,h.merThrOUgh-boltscreWS(2) '\ ~
Drivertab Inside Escutcheon Inside lever
"iNSIDE OF'fuOOR .
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