CAME ZLX24SA User manual

Control panel for 24 V gearmotors
ZLX24SA ZLX24SR
INSTALLATION MANUAL
FA0 1 876- E N
EN English

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GENERAL PRECAUTIONS FOR INSTALLERS
Important safety instructions.
Please follow all of these instructions. Improper installation may cause
serious bodily harm.
Before continuing, please also read the general precautions for users.
Only use this product for its intended purpose. Any other use is hazardous. •
The manufacturer cannot be held liable for any damage caused by improper,
unreasonable or erroneous use. • This product has been designed to be assembled
to partly completed machinery and/or equipment so as to build machinery as
regulated by the Machinery Directive 2006/42/EC. • The final installation must
comply with the Machinery Directive (2006/42/EC) and the European reference
standards in force. • The manufacturer declines any liability for using non-original
products, which would also void the warranty. • All operations indicated in this
manual must be carried out exclusively by skilled and qualified personnel and in
full compliance with the regulations in force. • The device must be installed, wired,
connected and tested according to good professional practice, in compliance
with the standards and laws in force. • Make sure the mains power supply
is disconnected during all installation procedures. • All the components (e.g.
actuators, photocells and sensitive edges) needed for the final installation to comply
with the Machinery Directive (2006/42/EC) and with the reference harmonised
technical standards are specified in the general CAME product catalogue or on the
website www.came.com. • Check that the temperature ranges given are suitable
for the installation site. • Make sure that no direct jets of water can wet the product
at the installation site (sprinklers, water cleaners, etc.). • Make sure you have set
up a suitable dual-pole cut-o device along the power supply that is compliant with
the installation rules. It should completely cut o the power supply according to
category III surcharge conditions. • Demarcate the entire site properly to prevent
unauthorised personnel from entering, especially minors. • Use suitable protection
to prevent any mechanical hazards due to persons loitering within the operating
range of the operator. • The electrical cables must not touch any parts that may
overheat during use (such as the motor and transformer).

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• Before installation, check that the guided part is in good mechanical condition,
and that it opens and closes correctly. • The product cannot be used to automate
any guided part that includes a pedestrian gate, unless it can only be enabled when
the pedestrian gate is secured. • Make sure that nobody can become trapped
between the guided and fixed parts, when the guided part is set in motion. If you
are automating a pedestrian gate that moves horizontally, this can be achieved if the
corresponding distance is less than 8 mm. However, the distances indicated below
are sucient to avoid trapping the corresponding body parts:
- fingers, more than 25 mm;
- feet, more than 50 mm;
- head, more than 300 mm;
- for the entire body, more than 500 mm.
If you cannot achieve these distances, you will need to take suitable safety
precautions. • All fixed controls must be clearly visible after installation, in a position
that allows the guided part to be directly visible, but far away from moving parts. In
the case of a hold-to-run control, this must be installed at a minimum height of 1.5
m from the ground and must not be accessible to the public. • Where operated with
a hold-to-run control, install a STOP button to disconnect the main power supply
to the operator, to block movement of the guided part. • If not already present,
apply a permanent tag that describes how to use the manual release mechanism
close to it. • Make sure that the operator has been properly adjusted and that the
safety and protection devices and the manual release are working properly. • Before
handing over to the final user, check that the system complies with the harmonised
standards and the essential requirements of the Machinery Directive (2006/42/
EC). • Any residual risks must be indicated clearly with proper signage axed in
visible areas, and explained to end users. • Put the machine’s ID plate in a visible
place when the installation is complete. • If the power supply cable is damaged, it
must be immediately replaced by the manufacturer or by an authorised technical
assistance centre, or in any case, by qualified sta, to prevent any risk.

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• Keep this manual inside the technical folder along with the manuals of all the
other devices used for your automation system. • Make sure to hand over to
the end user all the operating manuals of the products that make up the final
machinery. • The product, in its original packaging supplied by the manufacturer,
must only be transported in a closed environment (railway carriage, containers,
closed vehicles). • If the product malfunctions, stop using it and contact customer
services at https://www.came.com/global/en/contact-us or via the telephone
number on the website.
The manufacture date is provided in the production batch printed on the product
label. If necessary, contact us at https://www.came.com/global/en/contact-us.
The general conditions of sale are given in the ocial CAME price lists.
DISMANTLING AND DISPOSAL
CAME S.p.A. employs an Environmental Management System at its premises. This system is certified and compliant
with the UNI EN ISO 14001 standard to ensure that the environment is respected and safeguarded. Please continue
safeguarding the environment. At CAME we consider it one of the fundamentals of our operating and market strategies.
Simply follow these brief disposal guidelines:
DISPOSING OF THE PACKAGING
The packaging materials (cardboard, plastic, etc.) can be disposed of easily as solid urban waste, separated for recycling.
Before dismantling and disposing of the product, please always check the local laws in force.
DISPOSE OF THE PRODUCT RESPONSIBLY.
DISPOSING OF THE PRODUCT
Our products are made of various materials. Most of these materials (aluminium, plastic, iron and electrical cables) are
classified as solid urban waste. They can be separated for recycling and disposed of at authorised waste treatment plants.
Other components (electronic boards, transmitter batteries, etc.) may contain pollutants.
These must be removed and disposed of by an authorised waste disposal and recycling firm.
It is always advisable to check the specific laws that apply in your area.
DISPOSE OF THE PRODUCT RESPONSIBLY.
PRODUCT DATA AND INFORMATION
Key
This symbol shows which parts to read carefully.
This symbol shows which parts describe safety issues.
This symbol shows what to tell users.
The measurements, unless otherwise stated, are in millimetres.

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Description
801QA-0060
ZLX24SA - Multifunction control panel, with 230 VAC power supply, for 24 V swing gates with two leaves, with graphic
programming display and signalling, safety device self-diagnostics, adaptive speed and torque technology, BUS CXN, 4 safety
inputs and memory space for up to 1000 users.
801QA-0080
ZLX24SR - Multifunction control panel, with 120 VAC power supply, for 24 V swing gates with two leaves, with graphic
programming display and signalling, safety device self-diagnostics, adaptive speed and torque technology, BUS CXN, 4 safety
inputs and memory space for up to 1000 users.
Technical data
MODELS ZLX24SA ZLX24SR
Power supply (V - 50/60 Hz) 230 AC 120 AC
Motor power supply (V) 36 DC 36 DC
Board power supply (V) 26 AC 26 AC
Standby consumption (W) 33
Power (W) 360 360
Transformer thermal protection (°C) 120 120
Colour RAL 7040 RAL 7040
Operating temperature (°C) -20 ÷ +55 -20 ÷ +55
Storage temperature (°C)* -25 ÷ +70 -25 ÷ +70
Cycles/hour 20 20
Consecutive cycles 20 20
Protection rating (IP) 54 54
Insulation class II
Average life (cycles)** 100.000 100.000
(*) Before installing the product, keep it at room temperature where it has previously been stored or transported at a very
high or very low temperature.
(**) The average product life is a purely indicative estimate. It applies to compliant usage, installation and maintenance
conditions. It is also influenced by other factors, such as climatic and environmental conditions.
Fuse table
MODELS ZLX24SA ZLX24SR
Line fuse 3.15 A F 4 A F
Control-board fuse 1.6 A T 1.6 A T
Accessory fuse 1.6 A F 1.6 A F

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Description of parts
1Line fuse
2Power supply terminal block
3Terminal board for connecting control devices
4Terminal board for connecting the safety devices
5Terminal board for B1-B2 output
6Memory Roll card connector
7Connector for CAME KEY
8Display
9Programming buttons
10 RSE card connector
11 RIO CONN card connector
12 Connector for plug-in radio frequency card (AF)
13 Earthing star point
14 Terminal board for CRP connection
15 Terminal board for connecting the antenna
16 Terminal board for BUS accessories
17 Terminal boards for connecting micro limit switches and/
or encoders
18 Terminal board for connecting the gearmotor with
encoder or with slowdown switch and electric lock
19 Accessories fuse
20 Control board fuse
21 Terminal board for connecting the signalling devices
22 Terminal board for power supply to the control board
23 Transformer

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Optional accessories
24 RGSM001 module (806SA-0010)
25 SMA module (009SMA)
26 RLB battery charger board (002RLB)
To control all required motors from the control panel, use two 7Ah batteries (846XG-0030) installed on an
external panel.

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Size
210
125
240 140
242
296
320
==

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Cable types and minimum thicknesses
Cable length (m) up to 20 from 20 to 30
Power supply 230 V AC 3G x 1.5 mm² 3G x 2.5 mm²
24 V AC/DC flashing beacon 2 x 0.5 mm² 2 x 0.5 mm²
TX Photocells 2 x 0.5 mm² 2 x 0.5 mm²
RX photocells 4 x 0.5 mm² 4 x 0.5 mm²
12 V DC electric lock 2 x 1 mm² 2 x 1.5 mm²
Command and control devices *no. x 0.5 mm² *no. x 0.5 mm²
* no. = see product assembly instructions
Warning: the cable cross-section is indicative and varies according to the motor power and cable length.
When operating at 230 V and outdoors, use H05RN-F cables that are IEC 60245 (IEC 57) compliant; when
indoors, use H05VV-F cables that are IEC 60227 (IEC 53) compliant; For power supplies up to 48 V, use FROR 20-22
II cables compliant with standard EN 50267-2-1 (CEI).
To connect the antenna, use RG58 cable (up to 5 m).
To connect to the CRP, use a UTP CAT5 cable (up to 1,000 m long).
If the cable lengths dier from those specified in the table, define the cable cross-sections according to the
actual power draw of the connected devices and in line with regulation CEI EN 60204-1.
For multiple, sequential loads along the same line, recalculate the values in the table according to the actual
power draw and distances. For information on connecting products not covered in this manual, please see the
documentation accompanying the products themselves.
To connect the encoder, use a FRORPU 3 x 0.5 mm² cable or a cable supplied by CAME on request (item code
801XA-0020).
BUS cable table
We recommend using a FROR 2x1mm² cable, maximum length from the control board: 50 m.
Single branch length (m) max. 50 m
BUS cable 2 x 1 mm²
The total length of all branches can be a maximum of 150 m.
The cable cannot be shielded.

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INSTALLATION
Preparing the control panel

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Fastening the control panel
DIN rail
242
125
==
Standard
296
210

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ELECTRICAL CONNECTIONS
Preparing the electrical cables
Connect all wires and cables in compliance with the law.
Use cable glands to connect the devices to the control panel. One of these must be used exclusively for the
power supply cable.

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Power supply
1Connecting to the mains (230/120 V AC - 50/60 Hz)
F - Line fuse
L - Phase
N - Neutral
Earth
The strap used to fix the cables is not supplied.
F
LN
For subsequent connections, reposition the control board and remove the board protection.

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2Power supply output for accessories
The output normally delivers 24 V AC.
The output delivers 24 V DC (10+, 11-) when the batteries start operating, if they are installed.
3Electric lock or electromagnets 12 V AC/DC - max 15 W.
10 11 E E3 5
M1 N1 ENC1 EB1+VB
R1 M2 N2 ENC2 EB2+VB
R2
Maximum capacity of contacts
The total power of the outputs listed below must not exceed the maximum output power [Accessories]
Device Output Power supply (V) Maximum power
(W)
Accessories 10 - 11 26 AC 20
Additional light 10 - E3 26 AC 10
Flashing beacon 10 - E 26 AC 10
Operator status warning light 10 - 5 26 AC 3
The outputs deliver 24 V DC when the batteries start operating, if they are installed.
Device Output Power supply (V) Power (W)
Auxiliary contact B1 - B2 - 24 (24V AC/DC)
BUS CXN BUS 15 DC 15
Do not connect anything other than CAME BUS accessories.

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Gearmotors
M1 =Gearmotor delayed while opening
M2 =Gearmotor delayed while closing
Where there is only one gearmotor in the system, make the electrical connections on the gearmotor (M2).
M1 M2
M2M1
Gearmotor with encoder
FC1 FA1 F
E1 -+
M
N
-
E
+
M
N
+
E
-
M1 N1 ENC1 EB1+VB
R1 M2 N2 ENC2 EB2+VB
R2
M1 M2
+ E2 -
FC2 FA2 F
FC2 FA2 F
E2 -+
FROG-A24E / FERNI / FERNI-V / F4024E / F4024EP

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N
M
ENC
N
M
ENC
M1 N1 ENC1 EB1+VB
R1 M2 N2 ENC2 EB2+VB
R2
M1 M2
ATS / AXO / FTX / FAST-70 / AMICO / AXI
N
M
E
N
M
E
M1 N1 ENC1 EB1+VB
R1 M2 N2 ENC2 EB2+VB
R2
M1 M2
STYLO-RME
N
M
EB
E
N
M
E
EB
M1 N1 ENC1 EB1+VB
R1 M2 N2 ENC2 EB2+VB
R2
M1 M2
STYLO-ME

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Gearmotors with slowdown switches
FC1 FA1 F FC2 FA2 F
M
NN
M
M1 N1 ENC1 EB1+VB
R1 M2 N2 ENC2 EB2+VB
R2
M1 M2
R
R
A3024N / A5024N
FC2 FA2 F
E2 -+
M
N
F
FA
FC
N
M
FC
FA
F
M1 N1 ENC1 EB1+VB
R1 M2 N2 ENC2 EB2+VB
R2
M1 M2
FC1 FA1 F
E1 -+
FROG-A24
FC2 FA2 F
E2 -+
M
N
F
FA
RC
N
M
RC
FA
F
M1 N1 ENC1 EB1+VB
R1 M2 N2 ENC2 EB2+VB
R2
M1 M2
RR
FC1 FA1 F
E1 -+
F1024

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Gearmotors without encoder
M
N
N
M
M1 N1 ENC1 EB1+VB
R1 M2 N2 ENC2 EB2+VB
R2
M1 M2

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Devices with BUS CXN system
The CXN CAME system is a two-wire non-polarised communication BUS which allows you to connect up all compatible CAME
devices.
Connection to the BUS can be in a chain, star or mixed formation.
Once the system has been wired, and after having set the address on each device, the function of each accessory can be
configured on the control panel. This method allows you to configure the set-up immediately without having to do so later and
intervene directly on the accessories and system wiring.
The CXN BUS can support control devices, interfaces, photocells, safety devices, beacons and gateways at the same time.
Cabling
1Chain connection
2Star connection
3Mixed connection
Cable type
We recommend using a FROR 2x1mm² cable, maximum length from the control board: 50 m.
Single branch length (m) max. 50 m
BUS cable 2 x 1 mm²
The total length of all branches can be a maximum of 150 m.
The cable cannot be shielded.

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Maximum number of devices that can be connected, by type
Type of device Maximum number of devices per type
Selectors 7
Photocell pairs 8
Interfaces 2
Flashing beacons 2
BUS CXN device consumption
Scan the QR code to access an interactive table showing consumption data, and calculate the
maximum number of BUS devices you can connect to the control panel.
BUS CXN device consumption is calculated in CXN units.