CAME 8K01MI-0523 User manual

CAME.COM/UK
8K01MI-0523 frog kit
Complete kit for a single swing gate weighing
up to 400kg / max. width 3.5m
TO BE READ IN CONJUNCTION WITH THE FULL INSTRUCTION MANUAL
ZLX24
PANEL
VERSION
QUICK SETUP GUIDE
Typical gate setup & geometry
Gate motor manual release
Kit wiring diagram
Control panel guide & safety

CONTENTS
8K01MI-0523: KIT CONTENTS
1Kit Contents
2Safety Instructions
3Typical Gate Setup
4Geometry
5Manual Release Instructions
6Wiring Diagram
7Pre-installed SIM Card
8Initial Power On
9Commissioning the RGSM
10 Commissioning via App
11 Commissioning via Panel
12 Safety Options
13 Replacing the SIM Card
14 Optional Accessories
ZLX24SA
Control Panel
AF43S
Radio Frequency Card
FROG-CFN
Foundation Box
FROGA24E
Motor
x2
DIR10
Pair of Photocells
top-a433n
Tuned Antenna
TOP44RBN
Rolling code Transmitter
RGSM001S
Gateway Module
RSE
Connection Card
SIM
May be preinstalled in
RGSM001S
A4366
Release Device with
Customised Key

2SAFETY INSTRUCTIONS
When correctly installed in compliance to installation instructions and adhering to all
current electrical, mechanical and manufacturer regulations, your automation system
will provide a high degree of safety and problem free operation.
Please take note of the following warnings that must be followed in order to
prevent accidents during your gate operation:
• Do not allow children to play near the gate.
• Keep all remote control operating devices out of the reach of children.
• Do not pass through the gate whilst in operation. Wait until they are fully open before passing through.
• Do not stop unnecessarily when passing through the gate.
• Keep feet away from the bottom of the gate during operation.
• Do not operate the gate by remote control unless it is in view.
• Do not attempt to block or interfere with the gate movement during operation.
• Under no circumstances should you attempt to modify the gate automation system.
• Ensure that your gate is serviced at 3 to 12 month intervals (dependent on number of openings) by your installation/
maintenance company.
• Report any signs of malfunction to your installation/maintenance company immediately.
• In the case of malfunction, isolate the power supply, release any additional locking mechanism, manually open the
gate (see manual release instruction booklet) and call your installation/maintenance company.
• If you are in any doubt regarding the operation of your gate, call your installation/maintenance company.

3 TYPICAL GATE SETUP
1
7
8
8
9
2
5
34
6
10
OUTSIDE OF GATES
INSIDE OF GATES
1FROG Motor with
Foundation Box
4Flashing Light (optional) 8Mechanical End Stop (not supplied)
5Selector Keypad (optional) 9Photocell column (optional accessory)
2Control Panel 6Photocells (on outside of gate posts) 10 Latch
3Reception Antenna 72nd set of Photocells (optional)
CONTROL PANEL
PHOTOCELLS
• The control panel should be mounted in an accessible position and not directly behind the gates, to avoid a
potential crushing hazard.
• Use cable glands to connect the devices to the control panel. One of these must be used exclusively for the
power supply cable.
• All holes should be sealed to avoid ingression and maintain the IP54 protection rating.
Only a competent service provider should open the enclosure
and adjust the settings.
• The photocells are used in pairs, one transmitter and one receiver.
• They should be installed between 500-600mm from the ground, facing each other.
• Power for the photocells is taken from the control panel 24v AC.
• The maximum range of the photocell should always be observed.
When the photocell beam is broken, the control panel can be programmed on how to react.
Please see ‘Safety’ section for more information.

Preliminary checks
Tick
1. Check that the gate structure is sturdy enough, the hinges work efficiently and that there is
no friction between the fixed and moving parts
2. Check that the foundation box is correctly installed
3. Make sure that you have fitted opening and closing mechanical gate stops
4. Ensure that the gate corresponds with the motor limits
4 GEOMETRY
• Manually open the leaf.
• Position the gearmotor over the threaded pins
of the casing and fasten it.
• Lubricate the transmission lever.
• Fit the transmission lever as shown in the
drawings.
p. 7- Manual FA01302-EN - 02/2019 - © CAME S.p.A. - The contents of this manual may change, at any time, and without notice. - Original instructions
INSTALLATION
installed.
The drawings refer to the right-side gearmotor.
Preliminary operations
The preliminary operations for installation concern the foundation box installation and the release devices fastening. Refer to the installation manuals for
these products.
Setting up the gearmotor
Insert the closing limit-switch point adjustment screw into the gearmotor arm.
AGearmotor installed on the left
BGearmotor installed on the right
Fastening the gearmotor
Manually open the leaf.
Position the gearmotor over the threaded pins of the casing and fasten it.
p. 7- Manual FA01302-EN - 02/2019 - © CAME S.p.A. - The contents of this manual may change, at any time, and without notice. - Original instructions
INSTALLATION
installed.
The drawings refer to the right-side gearmotor.
Preliminary operations
The preliminary operations for installation concern the foundation box installation and the release devices fastening. Refer to the installation manuals for
these products.
Setting up the gearmotor
Insert the closing limit-switch point adjustment screw into the gearmotor arm.
AGearmotor installed on the left
BGearmotor installed on the right
Fastening the gearmotor
Manually open the leaf.
Position the gearmotor over the threaded pins of the casing and fasten it.
p. 8- Manual FA01302-EN - 02/2019 - © CAME S.p.A. - The contents of this manual may change, at any time, and without notice. - Original instructions
Manually close the gate leaf.
Loosen the adjusting screw of the closing limit-switch point until it touches the transmission lever.
Tighten the nut to lock the screw into position.
p. 8- Manual FA01302-EN - 02/2019 - © CAME S.p.A. - The contents of this manual may change, at any time, and without notice. - Original instructions
Manually close the gate leaf.
Loosen the adjusting screw of the closing limit-switch point until it touches the transmission lever.
Tighten the nut to lock the screw into position.
• It is always advisable to install an electric lock, to ensure reliable
closure of the gate.
• The installation of an electric lock is mandatory with gate leaves
longer than 2.5 m
Gate leaf length (m) 3.5 2.5 2
Gate leaf weight (kg) 400 600 800
gate geometry
LIMITS TO USE
Pillar
Leaf - closed
position
Hinge
67mm*
67mm*
100mm
330mm
*It is critical that the distance between the pillar
and the centre of the hinge be AT LEAST 67mm in
order for the motor to operate correctly.
For installations with gates opening outwards please refer to the main manual

5 MANUAL RELEASE
To manually release the gates:
1. Lift tab.
2. Insert DIN key, traiangular key or lever into the
lock and turn 90 to realease A1 .
3. The gate should should now be manually
released. With your other hand firmly open the
gate. Now fully open the gate carefully at the
same speed as the automatic operator A2 .
4. To re-engage, close the gate and turn the
key back to its original position. Attempt to
manually move the gate to ensure it is fully
engaged B.
5. Please note, it may be necessay to operate
the motor once power is restored to fully
engage the system. Please take care when
operating the system in this manner.
The FROG underground system is supplied with one of three release mechanisms; a
triangular key system 01 , a DIN key system 02 or a lever system 03 .
Basic Maintenance: Hints & Tips
• Lift manual release tabs & spray the locks on both
sides with suitable penetrating lubricant.
• Spray into the lock at the connection point (brass
part) with suitable penetrating lubricant.
• Lubricate gate hinges.
• Manually release the gates at least once per month.
ALWAYS isolate the power supply as
instructed by your installer (even in a
power cut).
Release any additional locking
device fitted to the gate (eg. electric
lock etc).
a
B
01 02
03

6 wiring diagram
Mains Supply
230 V AC
Cable/length
1m - 20m = 3 Core 1.5mm
20m - 30m = 3 Core 2.5mm
FROG-A24E
Gate motor
npower cable/length
1m - 20m = 3 Core 1.5mm
20m - 30m = 3 Core 2.5mm
nencoder cable/
length
+ / E / - Cable
Belden 8723 or equivalent
Max 30m
RSE
Set RSE jumper
to OFF
AF43S
Plug-in
TOP-A433N
Antenna
Cable/length
RG58
Max. 5m
DIR
Photocells
Cable/length
RX 4 Core 0.5mm Flex
TX 4 Core 0.5mm Flex
1m - 30m
+ -
10 2 TX C NC TX 2
RX TX
ZLX24SA
Control Panel
RGSM001S
Gateway Module
Cable/length
Max 3m power
10 2 A B GND

7pre-installed sim card
The pre-installed SIM card is an IOT/M2M multi SIM complete with 480MB data allowance and 3 year life term.
Under average usage of 3-4 gate manoeuvres per day, the data should last approximately 3 years.
In case you use up the 480MB data volume before the end of the 3-year term, you can easily add another 480MB data
volume by making a top-up, details of which can be found here:
www.cameconnect.co.uk/gsmmodule
Due to situations outside of our control, CAME cannot guarantee signal strength or availability and therefore will not be
held liable for lack of service.
came automation
internet
came cloud
setup app
for the installer
GET IT ON
App Store
GET IT ON
automation app
for the end user
GET IT ON
App Store
GET IT ON
System Frequency Approx. Movements Est. SIM Life Based on Usage
Occasional Usage Approx. 5 gate manoeuvres per
week
4-7 Years*
Average Usage** Approx. 3-4 gate manoeuvres
per day
3-4 Years
High Usage Approx. 5+ gate manoeuvres per
day, multiple scenarios running
1-3 Years
* SIM will expire after 3-4 years. (CAME guarantees 3 years with some tolerance for shelf life consideration)
** We anticipate SIM provided will have sufficient data for Average Usage (as shown above) lasting approx. 3 years

8initial power ON
Power on the control board.
The display will read
to check motor direction using control panel
CAUTION, Ensure the gate movement area is clear of all obstructions
Check the motor direction CONFIGURATION - MOTOR SETTINGS - MOTOR TEST
Press and hold =M2
The gate should open, if not reverse the motor cables for motor 2 (Connections M2, N2)
Leave the gate leaf in the halfway position.
OUT1OUT2
Keycode
123456789ABCDE F
MATR
54051 6
300mAE GSM – 900 33dBm
DCS – 1800 30dBm
869.5MHz 14dBm
24V
CONNECT
123 4
GND
A
N
T
10+
2
COM
IN2
COM
IN1
B
A
–
1A 30V
RGSM001S
1 2
1GSM LED (Blue)
After a few seconds the LED will flash 1x/sec
indicating the RGSM001S is registered on a
GSM network.
2POWER LED (Green)
The LED will flash 5x/sec indicating the
RGSM001S is not yet configured on the
Connect platform.
antenna bracket Fitting instructions
Make sure your kit
contains the antenna,
bracket and cable.
Remove the safety
screw from the cable.
Tighten the safety
screw until the cable is
secure.
Screw the bracket
into place using the
two holes. Do not
screw into the plastic
enclosure as this
will invalidate your
warranty.
Slot the cable into
the single hole of the
bracket and re-attach
the safety screw.
Screw the antenna into
place.
1 2 3 4 5 6
Installer Tip
If the RGSM001S is located
in a concealed area and a
low GSM signal observed,
please use the supplied cable
extension for the GSM aerial.
This then allows the aerial to
be located in a more suitable
position.

9 commissioning the rgsm
3.1 Open the App and log in
using your technician details
as registered.
3.2 Select “CAME Connect
connection”.
3.3 Select “Installations
management”.
3.4 Select “New Installation”.
2.1 Select “Register as
technician”.
2.2 Fill in your details and
then “Confirm”.You will
receive an email containing
your log in information
and request to confirm the
account. Should the email not
arrive, please check your junk
folder.
download the
connect setup app
adding the rgsm gateway
to your technician account
technician
connect setup app
1
3
2
If you have an existing account, please move to step 3.
Important!
The installation must be carried out
by skilled and qualified personnel
Mr Wilson, Sills Road, DE74 2US
Mr Wilson, Sills Road, DE74 2US
1.1
GET IT ON
App Store
GET IT ON

9 commissioning the rgsm
3.1 Open the App and log in
using your technician details
as registered.
3.2 Select “CAME Connect
connection”.
3.3 Select “Installations
management”.
3.4 Select “New Installation”.
2.1 Select “Register as
technician”.
2.2 Fill in your details and
then “Confirm”.You will
receive an email containing
your log in information
and request to confirm the
account. Should the email not
arrive, please check your junk
folder.
download the
connect setup app
adding the rgsm gateway
to your technician account
technician
connect setup app
1
3
2
If you have an existing account, please move to step 3.
Important!
The installation must be carried out
by skilled and qualified personnel
Mr Wilson, Sills Road, DE74 2US
Mr Wilson, Sills Road, DE74 2US
1.1
GET IT ON
App Store
GET IT ON
9 commissioning the rgsm
3.5 Fill in a site “Name” and
“Description” and then press
“Add”.
3.6 Select the site you have
created.
3.7 Press “Add gateway”. 3.8 Press ‘Manual Add’.
Installer Tip
The Name and Description entered
here, can be used to identify the
site location.
Name: Mr Wilson, Sills Rd, DE74 2US
Description: Mr Wilson, Sills Rd,
DE74 2US
This shows in the Installers
Setup App, under the site
management list.
3.9 To ensure future visibility in both the CONNECT Setup App and CAME Automation
App we recommend you should complete the details as shown below:
123456789ABCDEF
WILSON, DERBY, 8988228066602040825
Mr Wilson, Maple Avenue, Derby, Front Gate...
123456789ABCDEF
WILSON, DERBY, 8988228066602040825
Mr Wilson, Maple Avenue, Derby, Front Gate...
123456789ABCDEF
WILSON, DERBY, 8988228066602040825
Mr Wilson, Maple Avenue, Derby, Front Gate...
CAME RGSM Keycode:
123456789ABCDEF
1NCE SIM No:
8988228066602040825
CAME RGSM Keycode:
123456789ABCDEF
1NCE SIM No:
8988228066602040825
Keycode
Must be completed using the exact
‘CAME RGSM KEYCODE’ details
which can be found on the GSM
Support Card and on the GSM
module itself.
Name
We recommend you to enter your
customer’s Surname, location & 1NCE
SIM No. which can be found on the GSM
Support Card. For example:
WILSON, DERBY, 8988228066602040825
Description
This should be completed with any
other information of the end user/site
that you wish to have visibility of in the
CONNECT SetUp App, such as the
full address and the automation. For
example:
Mr Wilson, Maple Avenue, Derby
Front Gate Automation
Tap the “Add” button at the
bottom of the screen to proceed.

9 commissioning the rgsm
the importance of naming your gateway correctly
getting it right at the start can save lots of time in the future
for installers
By naming the gateway to our recommendation,
should you need to access the SIM number for
future top-up purposes, you will be able to do this
using the Installer Setup App.
The information can be
found in the
Gateway > Information
Device congured
Online
123456789ABCDEF
WILSON, DERBY, 8988228066602040825
Mr Wilson, Maple Avenue, Derby, Front Gate...
0374019A
RGSM Standalone Gateway
0.1
for END USERS
By naming the gateway to our recommendation,
should your customer need to access the SIM
number for future top-up purposes, they will be
able to do this using the Automation App.
The information can be
found in the
Gateway > Information

9 commissioning the rgsm
the importance of naming your gateway correctly
getting it right at the start can save lots of time in the future
for installers
By naming the gateway to our recommendation,
should you need to access the SIM number for
future top-up purposes, you will be able to do this
using the Installer Setup App.
The information can be
found in the
Gateway > Information
Device congured
Online
123456789ABCDEF
WILSON, DERBY, 8988228066602040825
Mr Wilson, Maple Avenue, Derby, Front Gate...
0374019A
RGSM Standalone Gateway
0.1
for END USERS
By naming the gateway to our recommendation,
should your customer need to access the SIM
number for future top-up purposes, they will be
able to do this using the Automation App.
The information can be
found in the
Gateway > Information
9 commissioning the rgsm
troubleshooting
If you have any problems
setting up your RGSM, visit our
troubleshooting page:
3.10 The RED 3and GREEN 2LED’s will now be
on solid and the BLUE 1 flashing 1x/sec.
CONGRATULATIONS - the RGSM001S has now
been successfully added to the Connect platform
adding the rgsm gateway
to your technician account (continued)
3
OUT1OUT2
Keycode
123456789ABCDE F
MATR
54051 6
300mAE GSM – 900 33dBm
DCS – 1800 30dBm
869.5MHz 14dBm
24V
CONNECT
123 4
GND
A
N
T
10+
2
COM
IN2
COM
IN1
B
A
–
1A 30V
RGSM001S
1 2
3

Encoder
Frog - F4024E
M1 + M2
10 COMMISSIONING VIA APP
Select the device you have
just created.
Select Quick Setup. Select Yes. Ensure Motor Type and
Number of Motors is set as
above, then select Next.
Select the 3 dots. Select add automation. Select Manual Add. Select FROG (24V) - ZLX24S
from the drop-down list.
Enter a name and description,
then press Add.
adding
automation
1
FROG (24V) - ZLX24S - Automation for swing gates
FROG-E
M2
Front Gates
Front Gates
1
Installer Tip
The Name and Description entered
here, can be used to identify the
gate location
Name: Front Gates
Description: Front Gates
This shows under the
customers Automation App
on the main display
Ensure the wiring is complete (refer to the wiring diagram) & any required
physical stops are set before commencing with programming.

10 COMMISSIONING VIA APP
When the gate has successfully
calibrated, it will automatically
display the dialog box shown
below. Select Yes.
Select Add. Select either Local Acquisition
or Add with QR Code.
If you pressed Local
Acquisition, the screen will
change to the one shown
here. Select the button on
the fob and it will add the
button straight onto the
control panel.
Set the safety inputs (please
refer to section 12 for
options). Select Next.
Select Calibrating Travel.
Once it has been accepted on
the control panel It will display
the above screen. Enter a
Name and select the correct
function for the fob. Select
Save. Repeat this process for
all fobs.

10 COMMISSIONING VIA APP
Select the back button to return
to the main menu.
Select the back button to
return to the main menu.
If you select ADD via QR
Code, the app will open the
devices camera enabling
scanning of the QR code on
the fobs packaging.
Once the QR code has been
scanned, enter a Name and
select the correct function
for each button on the fob. If
you wish for a certain button
to not be active, then untick
the check box for that button.
Select Confirm. Repeat this
process for all fobs.

10 COMMISSIONING VIA APP
Accept the transfer request
directly from the email
received by the customer.
If the user has not previously
registered, select REGISTER
AS USER.
Complete the registration
details.
Finally, download the
Automation App.
On first login you will be
prompted to accept the
gateway.
You will then be presented
with control options for your
automation.
To transfer to a customer,
select the 3 dots.
Select Transfer site Enter customer details you
wish to transfer to.
Select confirm. The customer
will get an email asking to
confirm the account.
transfer to
customer
2
[e-mail]
[e-mail]
Firstname
Lastname
GET IT ON
App Store
GET IT ON

11 commissioning via panel
Ensure the wiring is complete (refer to the wiring diagram) & any required physical stops are set before
commencing with programming Tick
1. Power on the control panel
2. Select your desired Language
3. Wizard – Confirm YES
4. Set the number of motors No. Motors
Only M2
5. Set the motor type Motor type
FROG-E
CAUTION, Ensure the gate movement area is clear of all obstructions
6. Check the motor direction .
Press and hold
The gate should open, if not reverse the motor cables for motor 2 (Connections M2, N2)
Leave the gate leaf in the halfway position.
7. Disable all safety options
8. Add users NO
9. Travel Calibration YES The Gate will now perform a close and open cycle.
10. Exit the programming using the button.
11. Check the gate operation by pulsing across connections 2 & 7, the gate will close.
Please refer to the main manual for:
Changing automatic closing time, adjusting encoder settings if required
Should the gates not operate as suggested above,
call CAME helpline 0115 921 0430 for technical support.
Safety inputs should now be configured and the gate force tested as required.
Please refer to the full manual to complete the commissioning.
if you prefer to commission your gates manually and not
take advantage of connect, please follow the steps below
button - used to perform the following operations:
• Exit the menu
• Delete the changes
• Go back to the previous screen
buttons - used to perform the following operations:
• Navigate the menu
• Increase or decrease values
button - used to perform the following operations
• Access menus
• Confirm a choice
1
2
3
ESC ENTER<>

11 commissioning via panel
Should the transmitter not operate as suggested above,
call CAME helpline 0115 921 0430 for technical support.
add a transmitter button
1. Press hold button, Configuration is displayed
2. User management – New user
3. Select the function to be assigned to the button
User mode – Step-by-step – Sequential – Open – Partial open – B1-B2 Output
4. Waiting for code will now appear on the screen.
Press and release a button on a transmitter, if the transmitter button has not been previously saved
User saved will be displayed along with a user number. If the transmitter has been previously saved
Code already existing will be displayed.
Repeat the same procedure for adding another button.
A maximum of 1000 individual buttons can be saved
remove a transmitter button
1. Press hold button, Configuration is displayed
2. User management – Delete single user
3. Select the transmitter button number to remove by using the < > keys and Confirm - YES
Repeat the same procedure to delete another transmitter button
remove all transmitters
1. Press hold button, Configuration is displayed
2. User management – Delete all users
3. Confirm - YES
Repeat the same procedure to delete another transmitter button
transmitter radio decoding
1. Press hold button, Configuration is displayed
2. User management – Radio coding
3. Select the type of Radio-frequency coding.
All decoding - Rolling code - TW key block
4. Confirm - YES
Ensure the AF card is fitted (refer to the wiring diagram).

12 SAFETY options
C1 REOPENING DURING CLOSING
• When the automation is in its closing cycle and the safety circuit is triggered the automation will stop and reverse its motion until it reaches its
fully open position again.
• If the auto closing option is enabled and the safety is no longer triggered the auto closing countdown will commence, once completed the
automation will start the closing cycle again.
• If the auto closing option is not enabled the automation will return to the fully open position awaiting another activation from a command device.
FUNCTIONS > CX Input, CY Input, CZ Input, CK Input
SAFETY INPUTS
C2 RECLOSING DURING OPENING
• When the automation is in its opening cycle and the safety circuit is triggered the automation will stop and reverse its motion until it reaches its
fully closed position again.
• Once the automation has reached the fully closed position it will require another activation from a command device to restart.
C3 PARTIAL STOP
• When the automation is in its opening cycle and the safety circuit is triggered the automation will stop.
• If the auto closing option is enabled and the safety is no longer triggered the auto closing countdown will commence, once completed the
automation will start closing the device.
C4 OBSTRUCTION WAIT
• When the automation is in either its opening or closing cycle and the safety circuit is triggered the automation will stop.
• Once the safety is no longer triggered the automation will carry on the cycle it was performing at the time it was interrupted.
If during the reverse motion a different safety is triggered the automation will perform the appropriate action for the new triggered
safety, should multiple safeties be triggered at the same time the automation will be halted at its current position.
The above sequence will be attempted 3 times before the automation is halted, the automation will then
require activation from a command device to restart.
C13 Reopening during closure with immediate stop once the obstacle has been removed, even
with automation not in movement
• When the automation is in its closing cycle and the safety circuit is triggered the automation will stop and reverse its motion until it reaches its fully
open position again.
• The automation is halted and will then require a activation from a command device to restart even if the obstruction is cleared.
• If the obstruction is removed before the automation reaches its fully open position the automation is halted at its current position and will then
require a activation from a command device to restart.