CAME A 3024 N User manual

AUTOMATION FOR SWING GATES
INSTALLATION MANUAL
ATI SERIES
A 3024 N
A 5024 N

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The data and information shown in this manual may be changed by CAME cancelli automatici s.p.a. at any time without prior warning.
Control board power supply: 230 A.C. 50/60Hz
Motor power supply: 24V D.C. 50/60Hz
Max draw.: 10A
Power: 120W
Opening time (90°): adjustable
Gear ratio: 1/36
Duty Cycle: Intensive use
Protection Rating: IP44
Weight: 10 kg
Operating temperature
4.1 Gearmotor
This product is engineered and manufactured by CAME CANCELLI AUTOMATICI S.p.A. and complies with current safety regulations.
Guaranteed 24 months if not tampered with.
The gearmotor is composed of two, cast aluminium half shells inside of which rest the gearmotor and endstops – with electro
blocking – and an endless screw, epicycloidal gear reduction system.
4 Description
2.1 Intended use
1 Legend of symbols
This symbol tells you to read the section with particular care.
This symbol tells you that the sections concern safety issues.
This symbol tells you what to say to the end-users.
2 Intended use and restrictions
The ATI 24V N gearmotor is specifically engineered to automate residential and condominium swing gates, even under intensive
use.
3 Reference Standards
“IMPORTANT INSTALLATION, SAFETY INSTRUCTIONS”
“CAUTION: IMPROPER INSTALLATION MAY CAUSE SERIOUS DAMAGE, FOLLOW ALL INSTALLATION INSTRUCTIONS CAREFULLY”
“THIS MANUAL IS ONLY FOR PROFESSIONAL OR QUALIFIED INSTALLERS”
2.2 Restrictions
The use of this product for purposes other than those described above and installation executed in a manner other than as instructed
in this technical manual are prohibited.
4.2 Technical features
The company: Came Cancelli Automatici is ISO 9001:2000 quality certified; is has also obtained the ISO 14001 environmental
safeguarding certification. Came engineers and manufactures all of its products in Italy.
This product complies with the following standards: see declaration of compliance.
4.3 Description of parts
1
2
3
4
1) Operator
2) Front bracket
3) Back swivel-joint
4) Back bracket
#
#

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The data and information shown in this manual may be changed by CAME cancelli automatici s.p.a. at any time without prior warning.
4.4 Overall dimensions
Measurements in mm
Gate leaf width Gate leaf weight
mkg
2.00 800
2.50 600
3.00 400
Gate leaf width Gate leaf weight
mkg
2.00 1000
2.50 800
3.00 600
4.00 500
5.00 400
Before installing, do the following:
• Make sure the structure of the gate is sturdy, the hinges work and that the is no friction between moving and non-moving parts;
• That measurement C is not greater than the value shown in Tab. 3, p. 4. In this case you need to work on the pillar until said measu-
rement is obtained;
• Make sure the path of the electrical cables complies with the command and safety instructions;
• That there is a (soundly secured to the ground) mechanical stop to prevent the gate leaf/gearmotor from over extending.
• Make sure that any connections inside the case (that provide continuance to the protective circuit) be fitted with extra insula-
tion as compared to the other conductive parts inside;
• Make sure you have suitable tubing and conduits for the electrical cables to pass through and be protected against mechanical
damage.
Installation must be carried out by expert qualified personnel and in full compliance with current regulations.
5 Installation
5.1 Preliminary checks
Travel
Travel
Pillar
Gate leaf
End stop
Hinge
A 3024N
A 5024N

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The data and information shown in this manual may be changed by CAME cancelli automatici s.p.a. at any time without prior warning.
5.2 Tools and materials
Make sure you have all the tools and materials you will need for the installation at hand to work in total safety and compliance
with the current standards and regulations. The following figure illustrates the minimum equipment needed by the installer.
N.B.: If the cable length differs from that specified in the table, then you must determine the proper cable diameter in the basis of the
actual power draw by the connected devices and depending on the standards specified in CEI EN 60204-1.
For connections that require several, sequential loads, the sizes given on the table must be re-evaluated based on actual power draw
and distances.
5.3 Cable list and minimum thickness
Connections Type of cable Length of cable 1 < 10 m Leng. cable 10 < 20 m Leng. cable 20 < 30 m
Control panel power supply 230V 2F
FROR CEI
20-22
CEI EN
50267-2-1
3G x 1,5 mm23G x 2,5 mm23G x 4 mm2
Flashing light 24V 2 x 0,5 mm22 x 1 mm22 x 1,5 mm2
Photocell transmitters 2 x 0,5 mm22 x 0.5 mm22 x 0,5 mm2
Photocell receivers 4 x 0,5 mm24 x 0,5 mm24 x 0,5 mm2
24V Accessories power supply 2 x 0,5 mm22 x 0,5 mm22 x 1 mm2
Command buttons 2 x 0,5 mm22 x 0,5 mm22 x 0,5 mm2
Endstop 3 x 0,5 mm23 x 1 mm23 x 1,5 mm2
Encoder plug 2402C 22AWG max. 30 m
Antenna connection RG58 max. 50 m
1) Operator
2) Control panel
3) Radio receiver
4) Photocells
5.4 Standard installation
1
1
2344 5
44
6
7
8
5) Selector switch
6) Antenna
7) Flashing light
8) Transmitter

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The data and information shown in this manual may be changed by CAME cancelli automatici s.p.a. at any time without prior warning.
The following are just example applications, given that the space for securing the operator and accessories may vary depen-
ding on the dimensions. It is thus up to the installer to choose the most suitable solution.
5.4 Mounting
Apply the anchoring plate to the pillar using the back bracket (fig. 1) making sure the A and B measurements are right (Tab. 3)
between the hinge axis and central bore hole on the bracket. The back bracket has several other holes for changing the opening
angle of the gate.
N.B.: increasing the B measurement decreases the opening angle resulting in slower peripheral speed and greater motor thrust on
the gate leaf. Increasing measurement A increases the opening angle resulting in greater peripheral speed and reduced motor thrust
on the gate leaf.
With the gate closed apply the anchoring plate to the gate leaf, making sure that the front bracket is lined up horizontally with the
back bracket and ensuring that measurement E is met.
E
Pillar
Hinge Gate leaf closed position
Tab. 3
Anchoring plate
Back bracket
Bushing
Back swivel-joint
Level the bracket
Anchoring plate
Front bracket
Gate leaves up to 3 m
Opening A
mm
B
mm
C max
mm
E
mm
90° 130 130 60 720
120° 130 110 50 720
Gate leaf up to 5 m
Opening A
mm
B
mm
C max
mm
E
mm
90° 200 200 120 920
130° 200 140 70 920

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The data and information shown in this manual may be changed by CAME cancelli automatici s.p.a. at any time without prior warning.
Unscrew the two securing screws and remove the carter.
Unscrew the two securing screws and remove the stem.
N.B.: we suggest lubricating (using neutral grease) the endless screw and the bushing upon installation.
Begin mounting the gearmotor to the two brackets.
M8 self-locking nut
Endless screw
Carter
Stem
5.7 Securing and adjusting the endstop
Spindle
Endless screw
Closing-speed brake
microswitch
Microswitch bar
Spindle
Cable support
Microswitch actuating sled
Stop brake micro-
switch
M8x10
M8x50

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The data and information shown in this manual may be changed by CAME cancelli automatici s.p.a. at any time without prior warning.
OPENING PHASE (deceleration if set up on the control panel):
Release the gearmotor and swing the gate-leaf to the fully open position you desire, then, unscrew the securing screws on the opening stop micro-
switches assembly.
Slide the micro-switch assembly along the micro-switch bar until it is completely passing the contact point on the micro-switch activating sled (as
shown in part B.).
Secure the micro-switch assembly using the respective screws.
OPENING PHASE: (stop)
Release the gearmotor and swing the gate-leaf to the fully open position you desire, then, unscrew the securing screws on the opening
stop micro-switches assembly.
Slide the micro-switch assembly along the micro-switch bar until it is inserted by contact on the micro-switch activating sled
Secure the micro-switch assembly using the respective screws.
CLOSING PHASE (deceleration)
Swing the gate until fully closed.
Unscrew the securing screws on the closing decelaration micro-switch assembly.
Slide the micro-switch assembly along the micro-switch bar until it is completely passing the contact point on the micro-switch activating
sled (as shown in part A.)
Secure the micro-switch assembly using the respective screws.
Part. A.
Excluding the micro-switch
contact (fully closed gate-
leaf)
Micro-switch
insertion area
Part. B.
Excluding the micro-switch
contact (fully open gate-leaf)
Deceleration
micro-switch
insertion area

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The data and information shown in this manual may be changed by CAME cancelli automatici s.p.a. at any time without prior warning.
ZL180
5.8 Connecting to the ZL180 control panel
6 Safety instructions
This product must only be employed for its originally intended use. Any other use is wrong and potentially dangerous. The manufacturer
cannot be held liable for any damages resulting from wrongful, erroneous or negligent uses.
Avoid working close to the hinges or other moving mechanical parts. Stay out of the opening/closing arc when operator is in motion.
Do not exercise force against the motion of the operator as this could result in potentially dangerous situations.
Important safety instructions
Danger of crushing
hands
Danger of cru-
shing feet
Danger! High
voltage
No transit during
operation
Do not allow children to play or loiter within the opening/closing arc of the operator. Keep remote controls and any other command
device out the reach of children, to prevent operator from being activated by accident.
In the event of anomalous behaviour, stop using the operator immediately.

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The data and information shown in this manual may be changed by CAME cancelli automatici s.p.a. at any time without prior warning.
7 Maintenance
7.1 Periodic maintenance
Periodic maintenance to be carried out by the end-user is as follows: wipe clean the glass surface of the photocells; check
that the safety devices work properly; remove any obstructions.
We suggest checking the state of lubrication and tightness of the anchoring screws on the operator.
To check the efficiency of the safety devices, move an object in front of the photocells when gate is closing. If the operator inverts
the motion or stops, the photocells are working properly.
This is the only maintenance procedure to be carried out with the power source connected.
Before performing any maintenance procedures, cut off the main power, to prevent possible accidents due to gate movement.
To clean the photocells use a water dampened cloth. Do not use solvents or other chemical products which may ruin the devices.
In the event of any strange vibrations or squeaking, lubricate the joints with grease, as shown in the diagram.
Make sure there are no plants within the photocell’s beam, and that the gate motion is free of any obstacles.
MALFUNCTIONS POSSIBLE CAUSES CHECK AND REMEDIES
The gate will not
open nor close
• There is no power
• The gearmotor is released
• The transmitter’s batteries are run down
• The transmitter is broken
• The stop button is either stuck or broken
• The opening/closing button or the key selector are stuck
• Check that the power is up
• Call assistance
• Replace batteries
• Call assistance
• Call assistance
• Call assistance
The gate opens but
will not close
• The photocells are engaged • Check that photocells are
clean and in good working order
• Call assistance
The flasher does not
work
• The bulb is burnt • Call assistance
7.2 Trouble shooting

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The data and information shown in this manual may be changed by CAME cancelli automatici s.p.a. at any time without prior warning.
8 Maintenance
8.3 Extra-ordinary maintenance
Installer’s stamp Operator name
Date of job
Technician’s signature
Requester’s signature
Job performed________________________________________________________________________________________
__________________________________________________________________________________________________
The following table serves to note down any extraordinary maintenance, repairs or improvements performed by specia-
lised firms.
N.B.: Any extraordinary maintenance must be performed by specialised technicians.
Installer’s stamp Operator name
Date of job
Technician’s signature
Requester’s signature
Job performed________________________________________________________________________________________
__________________________________________________________________________________________________
Installer’s stamp Operator name
Date of job
Technician’s signature
Requester’s signature
Job performed________________________________________________________________________________________
__________________________________________________________________________________________________
Extra-ordinary maintenance log
Date Notes Signature
Periodic maintenance log for end-user (every 6 moths)