Came Frog series User manual

AUTOMATION SYSTEM FOR SWING GATES

SUPERFROG

INSTALLATION MANUAL

FROG SERIES

The data and information reported in this installation manual are susceptible to change at any time and without obligation on CAME cancelli automatici s.p.a. to notify users.

ENGLISH

4.1 Automation

4 Description

1 Legend

This symbol indicates sections to be read with particular care.

This symbol indicates sections concernig safety.

This symbol indicates notes to communicate to users.

2 Destination and limits of use

The SUPERFROG automation system has been engineered to operate swing gates of up to 1500 kg.

The use of this product for purposes other than as described above and installation executed in a manner other than

as instructed in this technical manual are prohibited.

“IMPORTANT SAFETY INSTRUCTIONS FOR INSTALLATION”

“CAUTION: IMPROPER INSTALLATION MAY CAUSE SERIOUS DAMAGE, FOLLOW ALL INSTALLATION INSTRUCTIONS CAREFULLY”

“THIS MANUAL IS ONLY FOR PROFESSIONAL INSTALLERS OR QUALIFIED PERSONS”

SUPERFROG was designed and manufactured by CAME CANCELLI AUTOMATICI S.p.A. and is compliant with the safety regu-

lations in force. Guaranteed 24 months if not tampered with.

The automation system is composed of a foundation box, a gearmotor – and a series of arms.

The foundation box is made of steel and is 1.5mm thick on the sides and 4mm thick on the bottom. It houses the gearmotor

which is made of a die-cast iron case, inside of which operates an worm-screw and helical worm gear based irreversible

reduction system, which is lubricated with a SINCAT type oil and features a transmission arm.

SUPERFROG

Power supply panel: 230/400V A.C. triphase 50/60Hz

Motor power supply: 230/400V A.C. triphase 50/60Hz

Max. draw: 2,5 A

Rated power: 600 W

Max. torque: 100 kgm

Opening time: 45 s (max. 95°)

Reduction ratio: 1/1800

Arm revolutions: 0.35 rmp

Operative intermittence: 50%

Protection level: IP67

Weight: 189 kg

Insulation class:

Length of gate leaf < 4 m 4 m 5 m 6 m 7 m 8 m

Weight of gate leaf 1500 kg 1200 kg 1000 kg 800 kg 700 kg 600 kg

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2.1 Intended use

2.2 Limits to use

This product complies with the following standards: EN 12978, UNI EN 954-1, CEI EN 60335-1, UNI EN 12453.

3 Reference standards

4.2 Technical specifications

The data and information reported in this installation manual are susceptible to change at any time and without obligation on CAME cancelli automatici s.p.a. to notify users.

ENGLISH

4.4 Dimensions

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4.3 Description of the parts

GEARMOTOR UNIT

1) Tie rod

2) Motor support assembly

3) Gearmotor

4) Cover

5) Foundation box

6) Upper arm assembly

7) Arm assembly

8) Sleeve bearing

9) Hole cover for case

10) Bracket for case

Measurements in mm

The data and information reported in this installation manual are susceptible to change at any time and without obligation on CAME cancelli automatici s.p.a. to notify users.

ENGLISH

5 Installation

Before proceeding with the installation, it is necessary to:

• Provide for a suitable omnipolar disconnection device with contacts more than 3 mm apart, and independent (sectioned off)

power supply;

• Make sure that any connections inside the case (that provide continuance to the protective circuit) be fitted with extra insula-

tion as compared to the other conductive parts inside;

• Set up a tube to serve as a draining system to prevent water build up and oxidation;

• Make sure that any connections inside the container (made for the continuity of the protection system) are provided with

additional insulation compared to the other conductive parts inside;

• Make sure that the structure of the gate is sufficiently sturdy, that the hinges are in good working order and that there is no

friction among any of the moving parts;

• Make sure there is a mechanical stop for both the opening and closing phases.

The installation must be carried out by export, qualified personnel in total compliance with the norms in effect.

5.1 Preliminary checks

Make sure all tools and materials necessary are within reach to install the edge in total safety, and in compliance with the

regulations in force. The following figure illustrates the minimum equipment needed by the installer.

5.2 Tools and materials

The data and information reported in this installation manual are susceptible to change at any time and without obligation on CAME cancelli automatici s.p.a. to notify users.

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Connections Type of cable Length of cable 1 < 10 m L. of cable 10 < 20 m L. of cable 20 < 30 m

230/400V 3F power supply

FROR CEI

20-22

CEI EN

50267-2-1

4G x 1,5 mm24G x 2,5 mm24G x 4 mm2

230/400V 3Fmotor power supply 4G x 1 mm24G x 1,5 mm24G x 2,5 mm2

Flashing lamp 2 x 0,5 mm22 x 1 mm22 x 1,5 mm2

Photocell transmitters 2 x 0,5 mm22 x 0.5 mm22 x 0,5 mm2

Photocell receivers 4 x 0,5 mm24 x 0,5 mm24 x 0,5 mm2

power supply to accessories 2 x 0,5 mm22 x 0,5 mm22 x 1 mm2

Control and safety devices 2 x 0,5 mm22 x 0,5 mm22 x 0,5 mm2

Antenna connection RG58 max. 10 m

1) Right-hand gearmotor unit (MD gearmotor + CD foundation box)

2) Left-hand gearmotor unit (MS gearmotor + CS foundation box)

3) Cable box for connections

4) Control panel

5) Tuned antenna

6) Movement-indicating ﬂashing lamp

7) Key-switch selector

8) Safety photocells

9) Branching pit

10) Drainage pit

11) Mechanical stops

5.3 Cable list and minimum thickness

N.B.: if the cable length differs from that specified in the table, then you must determine the proper cable diameter in the basis of

the actual power draw by the connected devices and depending on the standards specified in CEI EN 60204-1.

For connections that require several, sequential loads, the sizes given on the table must be re-evaluated based on actual power

draw and distances.

When connecting products other than those mentioned in this manual please see the documents provided with the products

themselves.

The data and information reported in this installation manual are susceptible to change at any time and without obligation on CAME cancelli automatici s.p.a. to notify users.

ENGLISH

The following applications are only examples, as the space required for unit installation and the accessories vary de-

pending on dimensions and therefore it is up to the installer to select the best solution.

Note: the following sketches show how to install the right-hand foundation box (CD).

- Dig a pit to place the foundation box into, set up the

required cable boxes and corrugated conduits – for the

connections coming from the branching pit – and the

drainage tube.

Note: the number of cables depends on the type of system

and the accessories installed.

5.4 Preparing the foundation box

- Level the foundation

box with the ground

and position the

pinion of the

foundation box in line

with the top hinge of

the gate.

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- Fill the pit with concrete and sink the foundation box

into it, making sure that the corrugated and drainage

tubes pass through the proper holes.

The data and information reported in this installation manual are susceptible to change at any time and without obligation on CAME cancelli automatici s.p.a. to notify users.

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- Lubricate the pinion of the foundation box, the sleeve bearing, the arm assembly and the upper arm assembly. Follow the

diagrams to assemble properly.

- Place the gate leaf above the upper arm assembly making sure that the hinge is secured properly.

Properly weld the gate leaf to the upper arm assembly.

Upper arm assembly

Arm assembly

Sleeve bearing

Pinion

The data and information reported in this installation manual are susceptible to change at any time and without obligation on CAME cancelli automatici s.p.a. to notify users.

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- Place the gearmotor into the foundation box and fasten it with nuts and washers using the crow’s foot wrench supplied and

the proper ratchet wrench.

5.5 Installing the motor unit

UNI 5588 M12

UNI 7474 M12

UNI 5739 M20x50

N.B. the diagrams that follow show an outer view so as to make the (MD) right-hand gearmotor installation more intuitive.

UNI 6592 Ø12

UNI 5739 M12x80

OPENING 90° OPENING 95°

- Fasten the tie rod between the motor support and the arm assembly with nuts and bolts in the proper holes.

Note: the arms are ﬁtted with several holes to enable different gate-leaf opening angles.

The data and information reported in this installation manual are susceptible to change at any time and without obligation on CAME cancelli automatici s.p.a. to notify users.

ENGLISH

5.6 Manual release of the gearmotor

- Rest the cover on top of the foundation box, ﬁx the hole cover into place and insert the cap into the cover.

- Remove the cap, loosen the motor arm assembly screw by turning it counter-

clockwise to move the gate leaf manually.

Cover

Hole cover for case

Cap

UNI 5933 M6x12

- When the gate leaf is in the closed position, adjust the box bracket until it stops against with the motor arm assembly

and fasten it.

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The data and information reported in this installation manual are susceptible to change at any time and without obligation on CAME cancelli automatici s.p.a. to notify users.

ENGLISH

6 Connecting up to the control panel

When performing electrical

connections, it is always advisable

to do so using the branching pit or

the cable boxes.

For further guidance on functions

and settings, read the technical

documentation of the control panel.

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