Canon Finisher-R1 Operating and maintenance manual

Nov 27 2003
Installation Procedure
Finisher, Sorter, DeliveryTray
Finisher-R1

Application
This manual has been issued by Canon Inc. for qualified persons to learn technical theory, installation, maintenance, and
repair of products. This manual covers all localities where the products are sold. For this reason, there may be
information in this manual that does not apply to your locality.
Corrections
This manual may contain technical inaccuracies or typographical errors due to improvements or changes in products.
When changes occur in applicable products or in the contents of this manual, Canon will release technical information
as the need arises. In the event of major changes in the contents of this manual over a long or short period, Canon will
issue a new edition of this manual.
The following paragraph does not apply to any countries where such provisions are inconsistent with local law.
Trademarks
The product names and company names used in this manual are the registered trademarks of the individual companies.
Copyright
This manual is copyrighted with all rights reserved. Under the copyright laws, this manual may not be copied,
reproduced or translated into another language, in whole or in part, without the written consent of Canon Inc.
COPYRIGHT © 2001 CANON INC.
Printed in Japan
Caution
Use of this manual should be strictly supervised to avoid disclosure of confidential information.

Introduction
Symbols Used
This documentation uses the following symbols to indicate special information:
Symbol Description
Indicates an item of a non-specific nature, possibly classified as Note, Caution, or Warning.
Indicates an item requiring care to avoid electric shocks.
Indicates an item requiring care to avoid combustion (fire).
Indicates an item prohibiting disassembly to avoid electric shocks or problems.
Indicates an item requiring disconnection of the power plug from the electric outlet.
Indicates an item intended to provide notes assisting the understanding of the topic in question.
Indicates an item of reference assisting the understanding of the topic in question.
Provides a description of a service mode.
Provides a description of the nature of an error indication.
Memo
REF.

Introduction
The following rules apply throughout this Service Manual:
1. Each chapter contains sections explaining the purpose of specific functions and the relationship between electrical
and mechanical systems with reference to the timing of operation.
In the diagrams, represents the path of mechanical drive; where a signal name accompanies the symbol ,
the arrow indicates the direction of the electric signal.
The expression "turn on the power" means flipping on the power switch, closing the front door, and closing the
delivery unit door, which results in supplying the machine with power.
2. In the digital circuits, '1'is used to indicate that the voltage level of a given signal is "High", while '0' is used to
indicate "Low".(The voltage value, however, differs from circuit to circuit.) In addition, the asterisk (*) as in
"DRMD*" indicates that the DRMD signal goes on when '0'.
In practically all cases, the internal mechanisms of a microprocessor cannot be checked in the field. Therefore, the
operations of the microprocessors used in the machines are not discussed: they are explained in terms of from
sensors to the input of the DC controller PCB and from the output of the DC controller PCB to the loads.
The descriptions in this Service Manual are subject to change without notice for product improvement or other
purposes, and major changes will be communicated in the form of Service Information bulletins.
All service persons are expected to have a good understanding of the contents of this Service Manual and all relevant
Service Information bulletins and be able to identify and isolate faults in the machine."

Contents
Contents
第1章 Installation Procedure
1.1 Making Pre-Checks ............................................................................................................................................... 2
1.1.1Checking the Contents..................................................................................................................................... 2
1.1.2Installing the Accessories ................................................................................................................................ 3
1.1.3Selecting the Site of Installation...................................................................................................................... 4
1.2 Unpacking and Chacking the Components ........................................................................................................... 6
1.2.1Unpacking ....................................................................................................................................................... 6
1.3 Installation Procedure.......................................................................................................................................... 13
1.3.1Preparing the Finisher for Installation........................................................................................................... 13
1.3.2Preparing the Host Machine for Installation ................................................................................................. 13
1.3.3Connecting to the Host Machine ................................................................................................................... 14
1.3.4Checking the Height/Tilt ............................................................................................................................... 16
1.4 Making Adjustments ........................................................................................................................................... 18
1.4.1Adjusting the Height/Tilt............................................................................................................................... 18
1.4.2Work After Making Checks/Adjustments..................................................................................................... 21
1.5 Attaching the Labels etc. ..................................................................................................................................... 24
1.5.1Attaching the Various Labels........................................................................................................................ 24

Contents

Chapter 1 Installation
Procedure

Chapter 1
2
1.1 Making Pre-Checks
1.1.1 Checking the Contents 0003-1754
F-1-1
[1]
[2]
[4]
[3]
[3]
[3]
[5] [6]
[15]
[7]
[7]
[8]
[9]
[9]
[11]
[13]
[13]
[11]
[13]
[13]
[12]
[12]
[12]
[13]
[13]
[14]
[14]
[14]
[14]
[10]
[16] [17]

Chapter 1
3
T-1-1
1.1.2 Installing the Accessories 0003-1756
If you are installing the machine and other accessories at the same time, install the host machine, and then install the
accessories in the following order:
1.Side paper deck (see its Installation Procedure)
2.Finisher [1], [2] (See “Preparing the Finisher for Installation” herein)
3.Additional finisher tray [3] (see its Installation Procedure)
4.Puncher unit [4] (see its Installation Procedure)
5.Connection with the host machine (See the instructions herein or “Connecting to the Host Machine” in the
“Puncher Unit Installation Procedure”)
<Finisher-R1> <Saddle Finisher-R2>
[1]Inlet guide upper 1 pc. [1]Inlet guide upper 1 pc.
[2]Inlet guide lower 1 pc. [2]Inlet guide lower 1 pc.
[3]Fixing plate (FC5-4196) 2 pc. [3]Fixing plate (FC5-4196) 1 pc.
[5]Staple cartridge 1 pc. (3 blocks) [4]Fixing plate (FC5-4976) 1 pc.
[7]Front foot cover 1 pc. [5]Staple cartridge 1 pc. (3 blocks)
[9]Rail 1 pc. [6]Saddle staple cartridge 1 pc. (2 blocks)
[10]Cable clamp 1 pc. [7]Front foot cover 1 pc.
[11]Screw (RS tightening; M3x8) 1 pc. [8]Rear foot cover 1 pc.
[12]Screw (tapping; M4x12) 2 pc. [9]Rail 1 pc.
[13]Screw (binding; M4x6) 6 pc. [10]Cable clamp 1 pc.
[14]Screw (stepped; M4) 2 pc. [11]Screw (RS tightening; M3x8) 1 pc.
[15]Tray label 1 pc. [12]Screw (tapping; M4x12) 3 pc.
[16]Settings label 1 pc. [13]Screw (binding; M4x6) 6 pc.
[14]Screw (stepped; M4) 2 pc.
[15]Tray label 1 pc.
[16]Settings label 1 pc.
[17]Bookmaking label 1 pc.

Chapter 1
4
F-1-2
Before installing an accessory, be sure to go through the following on the host machine in the order indicated:
1.Turn off the host machine’s control panel power switch.
2.Turn off the host machine’s main power switch.
3.Disconnect the host machine’s power plug (from the power outlet).
1.1.3 Selecting the Site of Installation 0003-1758
Select the site of installation, making sure that there will be enough space for work (e.g., handling paper). Be sure
also that there will be no gap between the finisher and its host machine.
<Finisher-R1>
[1]
[2]
[4]
[3]

Chapter 1
5
F-1-3
<Saddle Finisher-R2>
F-1-4
Install both the finisher and its host machine on a level floor without any step. Otherwise, the machines may suffer
faults in paper movement.
1900 or more
100 or more
1900 or more
100 or more

Chapter 1
6
1.2 Unpacking and Chacking the Components
1.2.1 Unpacking 0003-1759
Memo: The machine is packed using tape and cushioning material to protect against vibration and shock during
transit. Be sure to remove them before starting to install the machine. (It is a good idea to store away the
removed tape and cushioning material for possible relocation of the machine, e.g., to a new site or for repairs.)
1) Take out the accessory box and the attachments from the shipping box.
At this point, do not remove the 4 cushioning materials (Styrofoam) from the finisher. Otherwise, you would
likely deform some areas of the machine.
F-1-5
2) Lift the finisher together with its cushioning base (Styrofoam). Be sure to work in a group of 2 persons.
If you shift up the finisher on its side, you would likely deform or damage the machine. Moreover, in the case of
the Saddle Finisher-R2, force applied to the front cover [1] can deform the hinge.

Chapter 1
7
F-1-6
3) Remove the cushioning material (Styrofoam) from the upper cover.
4) Slightly lift the front and rear casters, and remove the cushioning material (Styrofoam). Be sure to shift up the
finisher by holding the upper left cover [1] (gray area).
The finisher is rather heavy. Be sure to work in a group of 2 persons. Particularly when moving it over a step on
the floor, be sure to take full care not to let it tumble over.
F-1-7
5) Remove the tape used on the outside of the finisher.
6) Remove the cushioning material [1] (Styrofoam) of the tray.
[1]

Chapter 1
8
F-1-8
7) Remove the fixing screw [1], and remove the 2 tray fixings [2].
F-1-9
8) In the case of the Finisher-R1, open the front door [1]. In the case of the Saddle Finisher-R2, open the front cover
[2].
<Finisher-R1>
[1]
[2]
[1]
[2]
[1]

Chapter 1
9
F-1-10
<Saddle Finisher-R2>
F-1-11
9) Remove the tape and the cushioning material [1] (Styrofoam) from the stapler.
F-1-12
[1]
[2]
[1]

Chapter 1
10
10) In the case of the Finisher-R1, close the front door. In the case of the Saddle Finisher-R2, go to the next step
while keeping the front cover open.
■Removing the Stitcher Fixing Member (only for the Saddle Finisher-R2)
1) Slide out the stitcher unit [1] to the front, and remove the tape.
F-1-13
2) Remove the screw [1], and remove the stitcher fixing member [2].
F-1-14
3) Put the stitcher back in and close the front cover.
■Removing the Folding Roller Releasing Plate (only for the Saddle Finisher-R2)
Memo: The releasing plate must be mounted to prevent roller deformation, as otherwise occurring when the machine
[1]
[1]
[2]

Chapter 1
11
is not used for a long time. Once you have removed the plate and its fixing screws, it is a good idea to store
them away for future use.
1) Remove the 7 screws [1], and detach the lower right cover [2].
F-1-15
2) Remove the fixing screw [1], and detach the releasing plate (front) [2].
F-1-16
3) Remove the fixing screw [1], and detach the releasing plate (rear) [2].
[1]
[2]
[1]
[1]
[2]

Chapter 1
12
F-1-17
4) Mount the lower right cover you have removed using the 7 screws.
[1]
[2]