Canon imageRUNNER ADVANCE C9075 PRO Series User manual

987654321
imageRUNNER ADVANCE
C9075 PRO/9070 PRO/9065 PRO/9060
PRO/C7065/7055
Service Manual
October 27, 2009
Revision 0

Contents
0Safety Precautions
CDRH Act -----------------------------------------------------------------------0-2
Laser Safety--------------------------------------------------------------------0-2
Handling of Laser System --------------------------------------------------0-2
Turn power switch ON -------------------------------------------------------0-3
Safety of Toner-----------------------------------------------------------------0-3
About Toner ------------------------------------------------------------------------- 0-3
Toner on Clothing or Skin-------------------------------------------------------- 0-3
Notes When Handling a Lithium Battery --------------------------------0-4
Notes Before it Works Serving---------------------------------------------0-4
1Product Overview
Product lineups----------------------------------------------------------------1-2
Main unit ----------------------------------------------------------------------------- 1-2
Pickup/delivery options----------------------------------------------------------- 1-2
Applicable options for each model ----------------------------------------------------- 1-2
Compulsory options and conditions---------------------------------------------------- 1-3
Scanning options------------------------------------------------------------------- 1-5
Compulsory options and conditions---------------------------------------------------- 1-5
Expanded-feature options ------------------------------------------------------- 1-6
Compulsory options and conditions---------------------------------------------------- 1-6
Features-------------------------------------------------------------------------1-7
Product features-------------------------------------------------------------------- 1-7
Features on service work -------------------------------------------------------- 1-8
New Service Mode ------------------------------------------------------------------------- 1-8
Improvement on operability for version upgrading--------------------------------- 1-8
Display specications of Jam/Error codes ------------------------------------------- 1-8
Introduction of new connectors---------------------------------------------------------- 1-9
Improvement of serviceability-----------------------------------------------------------1-10
Specications ---------------------------------------------------------------- 1-11
Specications of main unit------------------------------------------------------1-11
Power supply specications----------------------------------------------------1-12
Weight - size -----------------------------------------------------------------------1-13
Productivity (print speed) -------------------------------------------------------1-13
Paper type--------------------------------------------------------------------------1-14
Pickup ----------------------------------------------------------------------------------------1-14
Name of Parts----------------------------------------------------------------1-16
External View ----------------------------------------------------------------------1-16
Outer Covers--------------------------------------------------------------------------------1-16
Switches, I/F, others-----------------------------------------------------------------------1-16
Sectional View---------------------------------------------------------------------1-17
Operation ---------------------------------------------------------------------------1-17
Power Supply Switches ------------------------------------------------------------------1-17
Control Panel -------------------------------------------------------------------------------1-18
2Technology
Basic Conguration-----------------------------------------------------------2-2
Functional Conguration --------------------------------------------------------- 2-2
Basic Sequence-------------------------------------------------------------------- 2-3
Basic sequence at power ON------------------------------------------------------------ 2-3
Basic sequence at printing <Condition:Full color, Cassette 3, A4 1-sided (1
sheet)> ---------------------------------------------------------------------------------------- 2-4
Basic sequence at power ON <Condition:Monochrome, Cassette 3, A4 1-sided
(1 sheet)>------------------------------------------------------------------------------------- 2-5
Controller System-------------------------------------------------------------2-1
Overview ----------------------------------------------------------------------------- 2-1
Specications/conguration-------------------------------------------------------------- 2-1
Boot/Shutdown sequence ---------------------------------------------------------------- 2-5
Controls ------------------------------------------------------------------------------ 2-7
Overview-------------------------------------------------------------------------------------- 2-7
Control Panel Control---------------------------------------------------------------------- 2-7
Image Processing Control---------------------------------------------------------------- 2-8
Counter Control ----------------------------------------------------------------------------- 2-9
Fan --------------------------------------------------------------------------------------------- 2-9
Power Control Function ------------------------------------------------------------------2-11

Protective Function------------------------------------------------------------------------2-11
Backup Battery-----------------------------------------------------------------------------2-12
Power-saving function--------------------------------------------------------------------2-12
Security features (encryption key and certicate, password protection)-----2-13
High capacity HDD (Option) ------------------------------------------------------------2-20
HDD mirroring feature (option)---------------------------------------------------------2-21
Removable HDD (option)----------------------------------------------------------------2-23
Service Operations---------------------------------------------------------------2-24
When Replacing Parts -------------------------------------------------------------------2-24
Laser Exposure System-----------------------------------------------------2-1
Overview ----------------------------------------------------------------------------- 2-1
Overview-------------------------------------------------------------------------------------- 2-1
Specications-------------------------------------------------------------------------------- 2-3
Parts Conguration------------------------------------------------------------------------- 2-3
Controls ------------------------------------------------------------------------------ 2-5
Overview-------------------------------------------------------------------------------------- 2-5
Laser ON Timing Control ----------------------------------------------------------------- 2-5
Laser Beam Intensity Control------------------------------------------------------------ 2-7
Skew correction in horizontal scanning direction ----------------------------------- 2-8
Duplex print magnication correction-------------------------------------------------- 2-9
Laser Scanner Motor Control-----------------------------------------------------------2-10
Laser Shutter Control---------------------------------------------------------------------2-11
Servicing ----------------------------------------------------------------------------2-12
Periodically Replaced Parts-------------------------------------------------------------2-12
Consumable Parts-------------------------------------------------------------------------2-12
Periodical Servicing List------------------------------------------------------------------2-12
When Replacing Parts--------------------------------------------------------------------2-12
Major Adjustments-------------------------------------------------------------------------2-12
Image Formation System ---------------------------------------------------2-1
Overview ----------------------------------------------------------------------------- 2-1
Overview-------------------------------------------------------------------------------------- 2-1
Specications-------------------------------------------------------------------------------- 2-1
Parts Conguration------------------------------------------------------------------------- 2-6
Drive Conguration------------------------------------------------------------------------- 2-8
Printing Process----------------------------------------------------------------------------2-11
Controls -----------------------------------------------------------------------------2-12
Overview-------------------------------------------------------------------------------------2-12
Process Unit (Bk)--------------------------------------------------------------------------2-14
Process Unit (CL)--------------------------------------------------------------------------2-21
Transfer Assembly-------------------------------------------------------------------------2-24
Toner Supply Assembly ------------------------------------------------------------------2-31
Waste Toner Feed Assembly -----------------------------------------------------------2-35
Image Stabilization Control--------------------------------------------------------------2-36
Servicing ----------------------------------------------------------------------------2-59
Periodically Replaced Parts-------------------------------------------------------------2-59
Consumable Parts-------------------------------------------------------------------------2-59
Periodical Servicing List------------------------------------------------------------------2-59
When Replacing Parts--------------------------------------------------------------------2-60
Major Adjustments-------------------------------------------------------------------------2-60
Fixing System------------------------------------------------------------------2-1
Overview ----------------------------------------------------------------------------- 2-1
Overview-------------------------------------------------------------------------------------- 2-1
Specications-------------------------------------------------------------------------------- 2-2
Parts Conguration------------------------------------------------------------------------- 2-3
Drive Conguration------------------------------------------------------------------------- 2-4
Basic Sequence----------------------------------------------------------------------------- 2-5
Controls ------------------------------------------------------------------------------ 2-6
Overview-------------------------------------------------------------------------------------- 2-6
Heat Control---------------------------------------------------------------------------------- 2-6
Fixing Temperature Control -------------------------------------------------------------- 2-7
Edge Heat Rising Prevention Control ------------------------------------------------2-10
Down Sequence Control-----------------------------------------------------------------2-11
Pressure Belt Cooling Control----------------------------------------------------------2-12
Paper Wrapping Detection --------------------------------------------------------------2-13
Fixing/Pressure Belt Displacement Control-----------------------------------------2-14
Pressure Belt Pressurizing Control----------------------------------------------------2-18
Fixing Assembly life Detection----------------------------------------------------------2-20
Protective Function------------------------------------------------------------------------2-22
Servicing ----------------------------------------------------------------------------2-23
Periodically Replaced Parts-------------------------------------------------------------2-23
Consumable Parts-------------------------------------------------------------------------2-23
Periodical Servicing List------------------------------------------------------------------2-23
When Replacing Parts--------------------------------------------------------------------2-23
Major Adjustments-------------------------------------------------------------------------2-25
Service Note --------------------------------------------------------------------------------2-25
Pickup / Feed System--------------------------------------------------------2-1

Overview ----------------------------------------------------------------------------- 2-1
Specications-------------------------------------------------------------------------------- 2-2
Parts conguration ------------------------------------------------------------------------- 2-3
Drive Conguration------------------------------------------------------------------------- 2-6
Paper path------------------------------------------------------------------------------------ 2-7
Interval speed-------------------------------------------------------------------------------- 2-8
Various types of control------------------------------------------------------------------2-12
Deck/Cassette Pickup Unit-----------------------------------------------------2-13
Basic Movement ---------------------------------------------------------------------------2-13
Pickup Preceding Control (Left Deck, Cassette 3/4, Multi-drawer Paper Deck)-
2-14
Speed Variable Control (Right Deck, Paper Deck, POD Deck Lite) ----------2-14
Deck/Cassette detection-----------------------------------------------------------------2-15
Paper Size Detection ---------------------------------------------------------------------2-16
Paper Level Detection--------------------------------------------------------------------2-18
Paper Detection----------------------------------------------------------------------------2-20
Lifter Control --------------------------------------------------------------------------------2-21
Pickup Retry Control----------------------------------------------------------------------2-22
Multi-purpose Tray Pickup Unit------------------------------------------------2-23
Basic Movement ---------------------------------------------------------------------------2-23
Paper Size Detection ---------------------------------------------------------------------2-23
Paper Detection----------------------------------------------------------------------------2-24
Last Paper Detection ---------------------------------------------------------------------2-24
Registration Unit ------------------------------------------------------------------2-25
Registration Control-----------------------------------------------------------------------2-25
Registration Noise Reduction Control------------------------------------------------2-25
Transparency detection------------------------------------------------------------------2-26
Delivery Unit------------------------------------------------------------------------2-27
Basic movement ---------------------------------------------------------------------------2-27
Delivery Speed Reduction Control ----------------------------------------------------2-28
Reverse Unit -----------------------------------------------------------------------2-29
Basic Movement ---------------------------------------------------------------------------2-29
Reverse Flapper Movement ------------------------------------------------------------2-31
Reverse Detachment Control-----------------------------------------------------------2-31
Duplex Unit-------------------------------------------------------------------------2-32
Basic Movement ---------------------------------------------------------------------------2-32
Duplex Flapper Movement --------------------------------------------------------------2-33
Duplex Reverse Control------------------------------------------------------------------2-34
Circulation quantity and limit------------------------------------------------------------2-35
Jam Detection ---------------------------------------------------------------------2-39
Jam Code List ------------------------------------------------------------------------------2-39
Forced Paper Feed Control-------------------------------------------------------------2-41
Service Work-----------------------------------------------------------------------2-42
Measurement during Parts Replacement -------------------------------------------2-42
Periodic Service----------------------------------------------------------------------------2-42
MEAP ----------------------------------------------------------------------------2-1
Changes------------------------------------------------------------------------------ 2-1
Changes of Local UI / Remote UI Designs------------------------------------------- 2-1
Integration of Remote UI and MEAP Portal------------------------------------------ 2-2
Changes in Login application components------------------------------------------- 2-2
Support of USB Devices------------------------------------------------------------------ 2-2
Changing Default System Manager PIN---------------------------------------------- 2-3
SVGA Support on Touch Panel (Local UI)-------------------------------------------- 2-3
Initial Display Languages of SMS ------------------------------------------------------ 2-3
Checking the Operating Environment ---------------------------------------- 2-4
SMS ------------------------------------------------------------------------------------------- 2-4
SSO-H Management----------------------------------------------------------------------- 2-5
Setting Up the Network----------------------------------------------------------- 2-7
Login to SMS------------------------------------------------------------------------ 2-8
Login by Password Authentication ----------------------------------------------------- 2-9
Login by RLS Authentication------------------------------------------------------------2-10
Setting the method to login to SMS ------------------------------------------2-11
Setting for login by Password Authentication---------------------------------------2-11
Setting for login by RLS Authentication ----------------------------------------------2-12
Checking MEAPApplication Management Page -------------------------2-13
Starting and Stopping a MEAPApplication---------------------------------2-14
MEAP Specications ------------------------------------------------------------2-15
What is MEAP Specications (MEAP Spec Version)? ---------------------------2-15
Checking the Platform Information -------------------------------------------2-15
MEAPApplication System Information--------------------------------------2-17
Checking the System Information of a MEAP Application with SMS ---------2-17
Printing the System Information of a MEAPApplication-------------------------2-17
Content of MEAP system information------------------------------------------------2-18
Installing an Application ---------------------------------------------------------2-19
Resource-------------------------------------------------------------------------------------2-19
Procedure to install applications-------------------------------------------------------2-19

Adding a License File------------------------------------------------------------2-21
Procedure adding a license le --------------------------------------------------------2-21
Disabling a License File --------------------------------------------------------2-23
Procedure disabling a license le (suspending a license)-----------------------2-23
Downloading / Removing an Invalidated License File-------------------2-24
Procedure downloading / removing an invalidated license le-----------------2-24
License for forwarding -----------------------------------------------------------2-26
Outline----------------------------------------------------------------------------------------2-26
Procedure to create license for forwarding------------------------------------------2-26
Reusable license------------------------------------------------------------------2-26
Uninstalling an Application------------------------------------------------------2-29
Procedure uninstalling an application ------------------------------------------------2-29
Login Service ----------------------------------------------------------------------2-30
Default Authentication overview--------------------------------------------------------2-30
SSO-H (Single Sign-On-H) overview -------------------------------------------------2-30
Authentication methods of SSO-H ----------------------------------------------------2-31
Access Mode in Sites---------------------------------------------------------------------2-32
Environment conrmation ---------------------------------------------------------------2-34
Specication of SSO-H-------------------------------------------------------------------2-34
Changing Login Services -------------------------------------------------------2-35
Steps to Change Login Services ------------------------------------------------------2-35
Initializing the Password --------------------------------------------------------2-36
Procedure to initialize the SMS login password -----------------------------------2-36
Creating a Backup, Formatting the Hard Disk, Restoring with the
Backup data, Using the SST---------------------------------------------------2-37
Outline----------------------------------------------------------------------------------------2-37
Backup Items -------------------------------------------------------------------------------2-37
Requirements for Backup Using the SST -------------------------------------------2-37
Making a Backup and Formatting Hard Disk Drive with Service Support Tool---
2-37
Replacing the Hard Disk Drive ------------------------------------------------2-39
Outline----------------------------------------------------------------------------------------2-39
HDD replacement procedure -----------------------------------------------------------2-39
Procedures to Restore Backup Data -------------------------------------------------2-39
MEAP Safe Mode (level 2) -----------------------------------------------------2-40
Starting in Safe Mode--------------------------------------------------------------------2-40
How to cancel MEAP SAFE mode ----------------------------------------------------2-42
Setting HTTP port for MEAP application (level 2) ------------------------2-42
Port setup procedure of HTTP Server------------------------------------------------2-42
Port setup procedure of HTTPS Server----------------------------------------------2-43
Using USB Devices --------------------------------------------------------------2-44
USB Driver ----------------------------------------------------------------------------------2-44
Initialization of MEAP driver priority registration-----------------------------------2-46
USB Device report print------------------------------------------------------------------2-46
Reference material ---------------------------------------------------------------2-49
Glossary--------------------------------------------------------------------------------------2-49
Option for exclusive individual measure ------------------------------------2-51
Display Setting of Copy Icon (level2)-------------------------------------------------2-51
Error at starting up the MEAP application/Setting to hide JAM screen (level 2)
2-51
Setting of Screen Transition from MEAP Screen to the Standard Screen
(level2)----------------------------------------------------------------------------------------2-52
Embedded RDS---------------------------------------------------------------2-1
Product Overview------------------------------------------------------------------ 2-1
Overview-------------------------------------------------------------------------------------- 2-1
Features and benets --------------------------------------------------------------------- 2-1
The following functions are added ----------------------------------------------------- 2-1
E-RDS Setup------------------------------------------------------------------------ 2-2
Conrmation and preparation in advance -------------------------------------------- 2-2
Relevance to service mode -------------------------------------------------------------- 2-4
FAQ------------------------------------------------------------------------------------ 2-8
Troubleshooting -------------------------------------------------------------------- 2-9
Error code and strings-----------------------------------------------------------2-12
Service cautions-------------------------------------------------------------------2-14
3Periodic service
Periodical Service Operation Item----------------------------------------3-2
4Parts Replacement and Cleaning
List of Parts---------------------------------------------------------------------4-2
List of External / Internal Cover ------------------------------------------------ 4-2
List of Main Unit -------------------------------------------------------------------- 4-4
Periodic Replacing Parts, Durable Parts, Cleaning Parts --------------4-12
List of Clutch / Solenoid ---------------------------------------------------------4-24
List of Motor ------------------------------------------------------------------------4-26

List of Fan---------------------------------------------------------------------------4-35
List of Sensor ----------------------------------------------------------------------4-39
Lamp / Heater, others------------------------------------------------------------4-47
List of Switch-----------------------------------------------------------------------4-51
List of PCB--------------------------------------------------------------------------4-54
Connector List ---------------------------------------------------------------------4-65
Main Controller --------------------------------------------------------------4-92
Removing the HDD---------------------------------------------------------------4-92
Removing the Main Controller PCB 1 ---------------------------------------4-94
Removing the Main Controller PCB 2 ---------------------------------------4-97
Opening the Controller Box ----------------------------------------------------4-99
Laser Exposure System------------------------------------------------- 4-101
Cleaning the Dust-proof Glass ----------------------------------------------4-101
Removing the Laser Scanner Unit------------------------------------------4-104
When replacing the Laser Scanner Unit ----------------------------------4-121
Image Formation System ----------------------------------------------- 4-122
Removing the DevelopingAssembly (Y) / (M) / (C) and the Drum Unit (Y)
/ (M) / (C)--------------------------------------------------------------------------4-122
Cleaning the Toner Catch Sheet (Y) / (M) / (C)--------------------------4-130
When Replacing the Drum Unit (Y) / (M) / (C)---------------------------4-131
Removing the Developing Assembly (Bk) --------------------------------4-132
When Replacing the Developing Assembly------------------------------4-139
Cleaning the Toner Blocking Plastic Film in the Developing Assembly ---
4-140
Removing the Primary Charging Assembly ------------------------------4-141
When replacing the Primary Charging Assembly-----------------------4-143
Removing the Grid Plate------------------------------------------------------4-146
When replacing the Grid Plate-----------------------------------------------4-147
Removing the Grid Cleaning Pad-------------------------------------------4-148
Removing the Primary Charging Wire Cleaning Pad Holder --------4-150
Removing the Primary Charging Wire Cleaning Pad Slider----------4-151
Replacing the Primary Charging Wire------------------------------------- 4-152
Cleaning the Primary Charging Assembly--------------------------------4-155
When Replacing the Primary Charging Wire ----------------------------4-156
Replacing the Primary Charging Wire Unit-------------------------------4-157
When Replacing the Primary Charging Wire Unit ----------------------4-159
Removing the Pre-Transfer Charging Assembly------------------------4-160
When replacing the Pre-Primary Transfer ChargingAssembly -----4-161
Removing the Pre-Transfer Charging Wire Cleaning Pad Holder and the
Pre-Transfer Charging Wire Cleaning Pad Slider ----------------------4-162
Replacing the Pre-Transfer Charging Wire-------------------------------4-164
Cleaning the Pre-transfer Charging Assembly --------------------------4-166
When Replacing the Pre-Primary Transfer Charging Wire----------- 4-167
Caution When Handling Photosensitive Drum Unit --------------------4-168
Removing the Drum Unit (Bk) -----------------------------------------------4-169
Removing the Drum Cleaning Unit----------------------------------------- 4-173
Removing the Drum Cleaning Blade (Bk), Edge Seals (front) / (rear)-----
4-174
Removing the Drum (Bk)------------------------------------------------------4-175
Cleaning the Toner Catch Tray (Bk)----------------------------------------4-177
Measures in the Drum (Bk) replacement ---------------------------------4-178
Removing the Drum Cleaning Scoop-up Sheet-------------------------4-179
Removing Edge Scraper 1 (Bk) and Edge Scraper 2 (Bk) -----------4-181
Removing the Drum Fur Brush----------------------------------------------4-182
Adjustment When Installing/Removing the ITB Unit -------------------4-185
Removing the ITB Unit --------------------------------------------------------4-186
Removing the ITB Cleaning Blade -----------------------------------------4-191
Checking When Replacing the ITB Cleaning Blade--------------------4-192
Removing the ITB Cleaning Unit--------------------------------------------4-193
Removing the ITB---------------------------------------------------------------4-194
Cleaning in the ITB replacement--------------------------------------------4-200
When Replacing the ITB------------------------------------------------------ 4-202
Removing the Primary Transfer Roller ------------------------------------4-203
When Replacing the Primary Transfer Roller----------------------------4-206
Removing the Secondary Transfer Inner Roller-------------------------4-207
Removing the ITB Internal Scraper Holder-------------------------------4-210
Cleaning the ITB Inner Scraper --------------------------------------------- 4-211
Removing the Drum Heater Unit--------------------------------------------4-212
Removing the ITB Motor------------------------------------------------------ 4-213
Removing the Patch Sensor Unit------------------------------------------- 4-214
When Replacing the Patch Sensor Unit-----------------------------------4-216
Cleaning the Patch Sensor Unit---------------------------------------------4-217

Removing the Secondary Transfer Outer Unit---------------------------4-218
Removing the Secondary Transfer Static Eliminator-------------------4-220
Removing the Secondary Transfer Outer Roller------------------------4-221
Cleaning the Secondary Transfer Static Eliminator Unit--------------4-224
Cleaning the Secondary Transfer Outer Unit----------------------------4-225
Removing the Drum Thermopile-------------------------------------------- 4-226
Removing the Potential Control PCB Unit (including the Potential
Sensor and the Potential Control PCB) -----------------------------------4-230
Measures in the replacement of the Electric Potential Sensor and the
Potential Control PCB ---------------------------------------------------------4-232
Removing the Drum Thermistor---------------------------------------------4-237
Removing the Developing Assembly Inner Temperature Detection PCB-
4-238
Removing the Waste Toner Container------------------------------------- 4-239
When Replacing the Waste Toner Container ----------------------------4-240
Manually Removing the Toner Container ---------------------------------4-241
Removing the Hopper Tray (Bk) --------------------------------------------4-245
Removing the Hopper Tray (Y) / (M) / (C) --------------------------------4-249
Removing the Drum Drive Unit (Bk)----------------------------------------4-251
Removing the Drum Drive Unit (Y) / (M) / (C) ---------------------------4-256
Removing the Hopper Unit (Bk)---------------------------------------------4-261
Removing the Developing Drive Unit (Bk)--------------------------------4-267
Removing the Developing Drive Unit (Y / M / C)------------------------4-269
Removing the Hopper Unit (Y / M / C)-------------------------------------4-271
Removing the Waste Toner Pipe (Waste Toner 1 Feed Unit, Waste
Toner 2 Feed Unit)--------------------------------------------------------------4-274
Fixing System-------------------------------------------------------------- 4-285
Removing the Fixing Belt Unit----------------------------------------------- 4-285
Cleaning and lubrication in the Fixing Belt Unit replacement--------4-292
Removing the Pressure Belt Unit------------------------------------------- 4-293
Cleaning and lubrication in the Pressure Belt Unit replacement----4-302
Removing the Pressure Heater ---------------------------------------------4-304
Removing the Pressure Thermistor 1--------------------------------------4-306
Removing the Pressure Thermistor 2--------------------------------------4-307
Removing the Pressure Main Thermistor---------------------------------4-309
Removing the Pressure Thermo Switch (Removing the Pressure Stay
Unit) -------------------------------------------------------------------------------- 4-311
Removing the Fixing Motor---------------------------------------------------4-316
Removing the Fixing Pressure Release Motor--------------------------4-317
Removing the Fixing Unit----------------------------------------------------- 4-319
Pickup/Feed System ----------------------------------------------------- 4-320
Removing the Multi-purpose Tray Feed Roller--------------------------4-320
Removing the Multi-purpose Tray Separation Roller ------------------4-321
Removing the Right Deck-----------------------------------------------------4-322
Removing the Right Deck Pickup / Delivery / Separation Roller----4-323
Removing the Left Deck-------------------------------------------------------4-324
Removing the Left Deck Pickup / Feed / Separation Roller----------4-325
Removing the Cassette 3-----------------------------------------------------4-326
Removing the Cassette 3 Pickup / Feed / Separation Roller--------4-327
Removing the Cassette 4-----------------------------------------------------4-328
Removing the Cassette 4 Pickup / Feed / Separation Roller--------4-329
Removing the Multi-purpose Pickup Unit--------------------------------- 4-330
Removing the Vertical Path Unit --------------------------------------------4-331
Removing Cassette 3, Cassette 4 and Right Deck Pickup Unit ----4-332
Removing the Left Deck Pickup Unit---------------------------------------4-333
Removing the Cassette Heater Unit ---------------------------------------4-334
Removing the Delivery Unit -------------------------------------------------- 4-336
Removing the Reverse Unit--------------------------------------------------4-342
Removing the Pre-xing Feed Belt Unit-----------------------------------4-348
Cleaning the Post-secondary Transfer Sensor and the Pre-xing Feed
Belt ---------------------------------------------------------------------------------4-350
Removing the Registration Unit--------------------------------------------- 4-351
Cleaning the Transparency Sensor ----------------------------------------4-352
Removing the Cassette Size Detection Unit----------------------------- 4-353
Removing the Cassette 3 and 4 Paper Level Detection Units ------4-354
Removing the Right Deck Paper Level Detection Unit ----------------4-355
Removing the Left Deck Paper Level Detection Unit ------------------4-356
External and Controls---------------------------------------------------- 4-357
Removing of the Fixing Dustproof Filter and the Ozone Filter ------4-357
Removing the Primary Charging Dustproof Filter-----------------------4-359
Removing the Flat Control Panel Unit------------------------------------- 4-360
Removing the Upright Control Panel Unit --------------------------------4-365

Removing the DC Controller PCB------------------------------------------ 4-367
Removing the Laser Interface PCB ---------------------------------------- 4-371
Removing the Main Power Supply Box -----------------------------------4-373
Removing the AC Driver Box ------------------------------------------------ 4-375
Removing the IH Power Supply PCB Box--------------------------------4-378
Removing the Primary Charging High Voltage PCB Box-------------4-379
Removing the Pre-primary Transfer Charging High Voltage PCB Unit----
4-381
Removing the Pickup Feed Driver PCB Unit-----------------------------4-382
Removing the Environment Sensor---------------------------------------- 4-383
Option------------------------------------------------------------------------ 4-384
Removing the Reader Unit (including the DADF)-----------------------4-384
Removing the Buffer Pass Unit----------------------------------------------4-398
Removing the DADF-----------------------------------------------------------4-402
5 Adjustment
Overview ------------------------------------------------------------------------5-2
When replacing parts --------------------------------------------------------5-2
Controller System------------------------------------------------------------------ 5-2
Main Controller PCB 1--------------------------------------------------------------------- 5-2
Main Controller PCB 2--------------------------------------------------------------------- 5-3
DC Controller PCB ------------------------------------------------------------------------- 5-4
HDD-------------------------------------------------------------------------------------------- 5-5
TPM PCB------------------------------------------------------------------------------------- 5-6
Flash PCB------------------------------------------------------------------------------------ 5-6
Riser PCB ------------------------------------------------------------------------------------ 5-6
Laser Exposure System---------------------------------------------------------- 5-7
Laser Scanner Unit------------------------------------------------------------------------- 5-7
Image Formation System-------------------------------------------------------- 5-7
Primary Charging Wire-------------------------------------------------------------------- 5-7
Grid Plate------------------------------------------------------------------------------------- 5-7
Primary Charging Assembly ------------------------------------------------------------- 5-7
Pre-Primary Transfer Charging Wire--------------------------------------------------- 5-8
Pre-Primary Transfer Charging Assembly-------------------------------------------- 5-8
Drum Unit------------------------------------------------------------------------------------- 5-8
Developing Assembly---------------------------------------------------------------------- 5-8
Potential Sensor ---------------------------------------------------------------------------- 5-9
ITB---------------------------------------------------------------------------------------------5-12
Primary Transfer Roller-------------------------------------------------------------------5-12
Patch Sensor Unit -------------------------------------------------------------------------5-12
Waste Toner Container-------------------------------------------------------------------5-12
Waste Toner Full Sensor-----------------------------------------------------------------5-12
Fixing belt Unit------------------------------------------------------------------------------5-12
Pressure belt Unit--------------------------------------------------------------------------5-13
Fixing assembly----------------------------------------------------------------------------5-14
6Troubleshooting
Making Initial Checks --------------------------------------------------------6-2
List of Initial Check Items -------------------------------------------------------- 6-2
Test Print ------------------------------------------------------------------------6-3
Overview ----------------------------------------------------------------------------- 6-3
Selecting Test Print TYPE ------------------------------------------------------- 6-3
How to check test print ----------------------------------------------------------- 6-4
16-Gradation (TYPE=4)------------------------------------------------------------------- 6-4
Full Area Half Tone (TYPE=5)----------------------------------------------------------- 6-4
Grid (TYPE=6)------------------------------------------------------------------------------- 6-5
MCYBk Horizontal Line (TYPE=10)---------------------------------------------------- 6-5
64-Gradation (TYPE=12)----------------------------------------------------------------- 6-6
Full Color 16-gradation (TYPE=14)---------------------------------------------------- 6-6
Image Faults -------------------------------------------------------------------6-7
Developing Sleeve Ghost ------------------------------------------------------- 6-7
Uneven vertical lines on a halftone image due to the soiled Charging
Roller---------------------------------------------------------------------------------- 6-8
Toner Drops in the Developing Assembly------------------------------------ 6-9
Transfer failure on the trailing edge of the 2nd side of coated paper 6-10
Calibration for color difference on front and back sides-----------------6-11
Vertical Lines-----------------------------------------------------------------------6-13
Alarm Code-------------------------------------------------------------------6-14
How to clear 04-3042, 04-3142 and 04-3242:-----------------------------6-14
How to clear 04-3043, 04-3143 and 04-3243:-----------------------------6-14
Upgrading procedure-------------------------------------------------------6-15
Outline-------------------------------------------------------------------------------6-15
Service Support Tool (SST) ----------------------------------------------------6-17
Supported Version ------------------------------------------------------------------------6-17

Features -------------------------------------------------------------------------------------6-17
Download Mode-------------------------------------------------------------------6-17
Version upgrade-------------------------------------------------------------6-18
Overview ----------------------------------------------------------------------------6-18
Overview of Version Upgrade ----------------------------------------------------------6-18
Writing System Software-----------------------------------------------------------------6-19
System Software Components---------------------------------------------------------6-20
Note on Download Process -------------------------------------------------------------6-22
Version Upgrade via SST-------------------------------------------------------6-22
Overview-------------------------------------------------------------------------------------6-22
Copying System Software---------------------------------------------------------------6-23
Connection ----------------------------------------------------------------------------------6-25
Downloading System Software (Assist mode) -------------------------------------6-26
The main menu is displayed. -----------------------------------------------------------6-27
Downloading System Software (Single mode) -------------------------------------6-28
9) Enter Service mode to check the versions.--------------------------------------6-30
Formatting HDD----------------------------------------------------------------------------6-30
Backup ---------------------------------------------------------------------------------------6-35
Version Upgrade using USB memory Storage Device------------------6-38
Relation between SST and USB memory storage device Storage Device -6-38
Copying System Software---------------------------------------------------------------6-39
Connection ----------------------------------------------------------------------------------6-42
Upgrading System Software ------------------------------------------------------------6-43
Downloading/Writing System Software (Automatic) ------------------------------6-45
Downloading System Software (Conrmation)-------------------------------------6-46
Downloading System Software (Overwriting) --------------------------------------6-48
Formatting HDD----------------------------------------------------------------------------6-49
Backup ---------------------------------------------------------------------------------------6-51
Clearing Download File ------------------------------------------------------------------6-51
Download Menu 2 -------------------------------------------------------------------------6-51
Other Menu----------------------------------------------------------------------------------6-51
Troubleshooting -------------------------------------------------------------------6-52
Error Code: E753-0001 ------------------------------------------------------------------6-52
7Error Code
Over View-----------------------------------------------------------------------7-2
Outline-------------------------------------------------------------------------------- 7-2
Location Code -----------------------------------------------------------------7-2
Outline-------------------------------------------------------------------------------- 7-2
Error Code----------------------------------------------------------------------7-3
Error Code Details----------------------------------------------------------------- 7-3
E000 to E015 -------------------------------------------------------------------------------- 7-3
E020 ------------------------------------------------------------------------------------------7-24
E021 to E077 -------------------------------------------------------------------------------7-38
E100 to E197 -------------------------------------------------------------------------------7-50
E202 to E280 -------------------------------------------------------------------------------7-54
E301 to E490 -------------------------------------------------------------------------------7-57
E500 to E551 -------------------------------------------------------------------------------7-61
E562 to E5F9-------------------------------------------------------------------------------7-74
E602 ------------------------------------------------------------------------------------------7-92
E604 to E748 -----------------------------------------------------------------------------7-126
E804 to E991 -----------------------------------------------------------------------------7-132
Jam Code ------------------------------------------------------------------- 7-136
Jam Type--------------------------------------------------------------------------7-136
Main Unit-------------------------------------------------------------------------- 7-137
Paper Deck Unit – A1---------------------------------------------------------- 7-139
POD Deck Light – A1 ----------------------------------------------------------7-140
Multi-drawer Paper Deck – A1-----------------------------------------------7-141
Buffer Path Unit - F1 ----------------------------------------------------------- 7-142
Insertion Unit -H1 --------------------------------------------------------------- 7-143
Professional Puncher - C1/Professional Puncher Integration Unit - B1---
7-144
Insertion Unit -J1----------------------------------------------------------------7-145
Paper Folding Unit - G1------------------------------------------------------- 7-146
Paper Folding Insertion Unit - G1-------------------------------------------7-147
External 2-hole Puncher - A1/External 2/3 Hole Puncher - A1/External
2/4 Hole Puncher - A1/External 4 Hole Puncher - A1------------------7-148
Staple Finisher-A1/Booklet Finisher-A1-----------------------------------7-149
Staple Finisher-B1/Booklet Finisher-B1-----------------------------------7-150
Alarm Code----------------------------------------------------------------- 7-151
Alarm Code Details-------------------------------------------------------------7-151
8Service Mode
Overview ------------------------------------------------------------------------8-2
Service Mode Menu--------------------------------------------------------------- 8-2

Service mode item explanations----------------------------------------------- 8-2
I/O information enhancement--------------------------------------------------- 8-3
Display of Error Code/Alarm Code description----------------------------- 8-3
COPIER > OPTION > BODY, Item Segmentation------------------------- 8-4
Security features------------------------------------------------------------------- 8-4
Related service modes-------------------------------------------------------------------- 8-4
Switching Screen (Level 1 < - > 2) -------------------------------------------- 8-5
Language switch ------------------------------------------------------------------- 8-6
Back-up of service mode--------------------------------------------------------- 8-6
COPIER -------------------------------------------------------------------------8-7
DISPLAY ----------------------------------------------------------------------------- 8-7
VERSION------------------------------------------------------------------------------------- 8-7
USER-----------------------------------------------------------------------------------------8-63
ACC-STS ------------------------------------------------------------------------------------8-63
ANALOG-------------------------------------------------------------------------------------8-67
CST-STS-------------------------------------------------------------------------------------8-72
HV-STS---------------------------------------------------------------------------------------8-72
CCD-------------------------------------------------------------------------------------------8-78
DPOT-----------------------------------------------------------------------------------------8-85
DENS-----------------------------------------------------------------------------------------8-93
FIXING -------------------------------------------------------------------------------------8-103
SENSOR-----------------------------------------------------------------------------------8-109
MISC----------------------------------------------------------------------------------------8-109
ALARM1 ----------------------------------------------------------------------------------- 8-111
HT-C ---------------------------------------------------------------------------------------- 8-112
I/O (I/O display mode) --------------------------------------------------------- 8-147
Host Machine_DC Controller (DC-CON>P001 to P030/P051 to P056) ---8-147
Host Machine_Main Controller (DC-CON>P001 to P030/P051 to P056)) 8-161
Reader (R-CON>P001 to P007)-----------------------------------------------------8-162
ADF(FEEDER>P001 to P007) -------------------------------------------------------8-163
Paper Deck Unit (DC-CON>P048 to P050)---------------------------------------8-164
POD Deck Lite (DC-CON>P047 to P050)-----------------------------------------8-165
Multi Deck Unit (DC-CON>P035 to P046) ----------------------------------------8-166
Buffer Path Unit (DC-CON>P031 to P034) ---------------------------------------8-169
2-pin Inserter (SORTER>P038 to P048) ------------------------------------------8-170
Professional Puncher + Integration Unit (SORTER>P058 to P059)--------8-173
Paper Folding Unit (SORTER>P028 to P037) -----------------------------------8-173
Saddle Stitch Finisher A1/Staple Finisher A1 (SORTER>P001 to P024) -8-176
Trimmer (SORTER>P024 to P028)-------------------------------------------------8-182
1-pin Inserter (SORTER>P047 to P061) ------------------------------------------8-183
Paper Folding Inserter Unit (SORTER>P047 to P061) ------------------------8-185
External Punch (SORTER>SORTER>P041 to P046)--------------------------8-186
Saddle Stitch Finisher B1/Staple Finisher B1 (SORTER>P001 to P040)-8-187
ADJUST--------------------------------------------------------------------------- 8-193
ADJ-XY-------------------------------------------------------------------------------------8-193
CCD-----------------------------------------------------------------------------------------8-195
IMG-REG ----------------------------------------------------------------------------------8-212
DENS---------------------------------------------------------------------------------------8-216
BLANK--------------------------------------------------------------------------------------8-227
V-CONT------------------------------------------------------------------------------------8-228
PASCAL------------------------------------------------------------------------------------8-234
COLOR-------------------------------------------------------------------------------------8-235
HV-PRI -------------------------------------------------------------------------------------8-241
HV-TR --------------------------------------------------------------------------------------8-245
FEED-ADJ---------------------------------------------------------------------------------8-270
CST-ADJ-----------------------------------------------------------------------------------8-278
MISC----------------------------------------------------------------------------------------8-281
SENS-ADJ---------------------------------------------------------------------------------8-286
EXP-LED-----------------------------------------------------------------------------------8-286
FUNCTION-----------------------------------------------------------------------8-288
INSTALL------------------------------------------------------------------------------------8-288
CCD-----------------------------------------------------------------------------------------8-296
LASER--------------------------------------------------------------------------------------8-298
DPC-----------------------------------------------------------------------------------------8-299
CST -----------------------------------------------------------------------------------------8-302
CLEANING --------------------------------------------------------------------------------8-304
FIXING -------------------------------------------------------------------------------------8-306
PANEL--------------------------------------------------------------------------------------8-307
PART-CHK --------------------------------------------------------------------------------8-308
CLEAR ------------------------------------------------------------------------------------- 8-311
MISC-R-------------------------------------------------------------------------------------8-316
MISC-P-------------------------------------------------------------------------------------8-325
SYSTEM-----------------------------------------------------------------------------------8-330
OPTION---------------------------------------------------------------------------8-333
FNC-SW -----------------------------------------------------------------------------------8-333
DSPLY-SW --------------------------------------------------------------------------------8-346

IMG-FIX------------------------------------------------------------------------------------8-353
IMG-TR-------------------------------------------------------------------------------------8-365
IMG-DEV-----------------------------------------------------------------------------------8-367
IMG-LSR-----------------------------------------------------------------------------------8-372
IMG-RDR ----------------------------------------------------------------------------------8-373
IMG-MCON--------------------------------------------------------------------------------8-375
IMG-SPD-----------------------------------------------------------------------------------8-383
CLEANING --------------------------------------------------------------------------------8-383
ENV-SET-----------------------------------------------------------------------------------8-385
FEED-SW----------------------------------------------------------------------------------8-385
NETWORK --------------------------------------------------------------------------------8-390
CUSTOM ----------------------------------------------------------------------------------8-402
USER---------------------------------------------------------------------------------------8-403
CST -----------------------------------------------------------------------------------------8-427
ACC-----------------------------------------------------------------------------------------8-437
INT-FACE----------------------------------------------------------------------------------8-441
LCNS-TR ----------------------------------------------------------------------------------8-443
TEST------------------------------------------------------------------------------- 8-462
PG-------------------------------------------------------------------------------------------8-462
NETWORK --------------------------------------------------------------------------------8-466
COUNTER------------------------------------------------------------------------8-468
TOTAL --------------------------------------------------------------------------------------8-468
PICK-UP -----------------------------------------------------------------------------------8-470
FEEDER -----------------------------------------------------------------------------------8-472
JAM -----------------------------------------------------------------------------------------8-473
MISC----------------------------------------------------------------------------------------8-475
JOB------------------------------------------------------------------------------------------8-478
PRDC-1 ------------------------------------------------------------------------------------8-479
DRBL-1-------------------------------------------------------------------------------------8-483
DRBL-2-------------------------------------------------------------------------------------8-493
T-CNTR ------------------------------------------------------------------------------------8-527
V-CNTR ------------------------------------------------------------------------------------8-528
SORTER-----------------------------------------------------------------------------------8-529
V2-CNTR ----------------------------------------------------------------------------------8-540
FIXING -------------------------------------------------------------------------------------8-541
FEEDER--------------------------------------------------------------------- 8-542
DISPLAY -------------------------------------------------------------------------- 8-542
ADJUST--------------------------------------------------------------------------- 8-543
FUNCTION-----------------------------------------------------------------------8-545
SORTER -------------------------------------------------------------------- 8-549
ADJUST--------------------------------------------------------------------------- 8-549
FUNCTION-----------------------------------------------------------------------8-570
OPTION---------------------------------------------------------------------------8-575
BOARD---------------------------------------------------------------------- 8-578
OPTION---------------------------------------------------------------------------8-578
9Installation
How to look at this Installation Procedure ------------------------------9-2
In the case of using the components ----------------------------------------- 9-2
Symbol marks in the illustration------------------------------------------------ 9-2
Checking before installation------------------------------------------------9-2
Checking power supply----------------------------------------------------------- 9-2
Checking the installation environment---------------------------------------- 9-2
Checking Installation Space----------------------------------------------------- 9-3
Points to note at installation work---------------------------------------------- 9-4
Table of options combination-----------------------------------------------9-5
Combination of the Options installing to the Right Side of the Host
Machine ------------------------------------------------------------------------------ 9-5
Combination of Options Related to HDD ------------------------------------ 9-5
Order to install the Host Machine and the Options------------------------ 9-6
Types of theAccessory Box----------------------------------------------------- 9-6
Checking components-------------------------------------------------------9-7
Unpacking---------------------------------------------------------------------9-14
Unpacking --------------------------------------------------------------------------9-14
Installation --------------------------------------------------------------------9-19
Installation of the Upright Control Panel ------------------------------------9-19
Installation of the Buffer Path Unit--------------------------------------------9-21
Unpacking -----------------------------------------------------------------------------------9-21
Installation Procedure --------------------------------------------------------------------9-23
Installation of the Pickup Assembly ------------------------------------------9-28
Installation of the Process Unit------------------------------------------------9-31
Installation of the Black Developing Assembly ----------------------------9-37
Installation of the Noise Reduction Cover ----------------------------------9-43
Installation of the Host Machine-----------------------------------------------9-44

Installation of the Touch Pen---------------------------------------------------9-45
Installing the USB Device Port (only with the products designed for
Europe) -----------------------------------------------------------------------------9-45
Installing the card reader ----------------------------------------------------------------9-47
Preparation for the main power connection --------------------------------9-48
Turning ON the main power----------------------------------------------------9-49
Turning OFF the main power --------------------------------------------------9-49
Installation of the Toner Container--------------------------------------------9-49
Checking after Installation------------------------------------------------------9-49
Setting the Deck-------------------------------------------------------------------9-50
Setting the Paper Cassette-----------------------------------------------------9-51
Auto gradation adjustment -----------------------------------------------------9-52
Image position adjustment------------------------------------------------------9-53
Margin Adjustment (1st side) -----------------------------------------------------------9-53
Margin Adjustment (2nd side) ----------------------------------------------------------9-57
Other installation work-----------------------------------------------------------9-58
Checking the network connection --------------------------------------------9-59
Overview-------------------------------------------------------------------------------------9-59
Checking the network connection -----------------------------------------------------9-59
Operation procedure using Ping-------------------------------------------------------9-59
Checking by the remote host address------------------------------------------------9-59
Network troubleshooting --------------------------------------------------------9-60
Checking connection of the network cable------------------------------------------9-60
Operation procedure using Ping-------------------------------------------------------9-60
Checking the network setting of the Host Machine-----------------------9-60
Checking network function on the Main Controller -----------------------9-60
Copy Tray – P1--------------------------------------------------------------9-61
Checking Components ----------------------------------------------------------9-61
Turning OFF the power of the Host Machine ------------------------------9-61
Installation Procedure------------------------------------------------------------9-62
Reader heater Unit-G1 ----------------------------------------------------9-64
Checking Contents ---------------------------------------------------------------9-64
Turning off Host Machine -------------------------------------------------------9-64
Installation Procedule------------------------------------------------------------9-65
Utility Tray-A1----------------------------------------------------------------9-71
Checking the Contents ----------------------------------------------------------9-71
Installation Procedure------------------------------------------------------------9-72
When installing the USB Keyboard-------------------------------------------9-73
Key Switch Unit-B1 ---------------------------------------------------------9-74
Checking Components ----------------------------------------------------------9-74
Turning OFF the power of the Host Machine ------------------------------9-74
Installation Procedure------------------------------------------------------------9-75
Checking after Installation Work ----------------------------------------------9-77
Card Reader-C1-------------------------------------------------------------9-78
Points to Note at Installation ---------------------------------------------------9-78
Checking the Contents ----------------------------------------------------------9-78
Card Reader-C1 ---------------------------------------------------------------------------9-78
Copy Card Reader Attachment-A1----------------------------------------------------9-79
Turning OFF the Host Machine------------------------------------------------9-79
Installation procedure------------------------------------------------------------9-80
Setting After Installation ---------------------------------------------------------9-91
Voice Opearion Kit-C1 -----------------------------------------------------9-92
Check Items before Installation -----------------------------------------------9-92
Checking the Contents ----------------------------------------------------------9-92
Turning Off the Host Machine--------------------------------------------------9-93
Installation Procedure------------------------------------------------------------9-93
Checking after Installation---------------------------------------------------- 9-101
Operation Check----------------------------------------------------------------9-101
IExpansion Bus-F1, IPSec Board-B2, Wireless LAN Board-B1
Installation Procedure---------------------------------------------------- 9-102
Points to Note when Installing ----------------------------------------------- 9-102
Checking Components -------------------------------------------------------- 9-103
PCI Bus Expansion Kit - F1 -----------------------------------------------------------9-103
IPSec Security Board - B2-------------------------------------------------------------9-103
Components of Wireless LAN Board - B1-----------------------------------------9-104
Turning OFF the power of the Host Machine. ---------------------------9-105
Installation Procedure----------------------------------------------------------9-106
Removing the External Covers-------------------------------------------------------9-106
To install Expansion Bus-F1 and IPSec Board-B2 in the same time -------9-108
To install the Expansion Bus-F1, Cordless Wireless LAN Board-B1 and
IPSec Board-B2 in the same time. ----------------------------------------- 9-110
Checking after installation ---------------------------------------------------- 9-117

Printer Cover-B1 -----------------------------------------------------------9-118
Checking Components -------------------------------------------------------- 9-118
Turning Off the Host Machine------------------------------------------------ 9-118
Installation Procedure---------------------------------------------------------- 9-119
3.5inch/80GB HDD-A1 / 3.5inch/1TB HDD-B1-------------------- 9-125
Points to note at installation--------------------------------------------------9-125
Points to Note Regarding Data Backup/Export--------------------------9-126
List of Data Capable of Backup ------------------------------------------------------9-127
Making a Backup of the Data---------------------------------------------------------9-128
Checking the Contents -------------------------------------------------------- 9-133
Turning OFF the Main Power Switch --------------------------------------9-133
Installation Procedure----------------------------------------------------------9-134
Removing the HDD unit --------------------------------------------------------------9-134
Replacing the HDD----------------------------------------------------------------------9-136
Adding a HDD ----------------------------------------------------------------------------9-138
Installing the HDD Unit ----------------------------------------------------------------9-140
Procedure After Installing the High Capacity HDD --------------------- 9-141
Installation procedure Installing the System Software Using the SST -----9-141
Execution of Auto Adjust Gradation-------------------------------------------------9-141
Removable HDD Kit-AB1 ----------------------------------------------- 9-142
Points to Note at Installation ------------------------------------------------- 9-142
Checking the Contents -------------------------------------------------------- 9-143
Turning OFF the Host Machine----------------------------------------------9-144
Installation Procedure----------------------------------------------------------9-144
Removing the Fixed HDD Unit -------------------------------------------------------9-144
Installing the Fan Duct / Fan Keyboard Unit --------------------------------------9-148
Replacing to the Removable HDD Unit--------------------------------------------9-151
Installing the Removable HDD Unit-------------------------------------------------9-156
HDD Mirroring Kit-D1 ---------------------------------------------------- 9-160
Points to Note at Installation ------------------------------------------------- 9-160
Checking the Contents -------------------------------------------------------- 9-161
Parts to be used--------------------------------------------------------------------------9-161
Parts not to be used---------------------------------------------------------------------9-162
Turning OFF the Host Machine----------------------------------------------9-162
Installation Procedure----------------------------------------------------------9-163
Removing the Fixed HDD Unit -------------------------------------------------------9-163
Installing the Mirroring Board---------------------------------------------------------9-167
Installing the Fixed HDD Unit---------------------------------------------------------9-170
Installing the Removable HDD Unit-------------------------------------------------9-173
Checking After the Installation----------------------------------------------- 9-176
Additional Memory Type B (512MB) --------------------------------- 9-177
Checking components---------------------------------------------------------9-177
Advance checking -------------------------------------------------------------- 9-177
Turning OFF the Host Machine----------------------------------------------9-177
Installation procedure----------------------------------------------------------9-178
Checking after installation ---------------------------------------------------- 9-180
Cassette Heater Unit----------------------------------------------------- 9-181
Checking the Parts to be Installed------------------------------------------9-181
Turning OFF the power of the Host Machine ----------------------------9-181
Installation Procedure----------------------------------------------------------9-182
Paper Deck Heater Unit------------------------------------------------- 9-187
Checking the Parts to be Installed------------------------------------------9-187
Turning OFF the power of the Host Machine ----------------------------9-188
Installing the Cassette Heater Unit----------------------------------------- 9-189
Paper Deck Warm Breeze Heater Unit------------------------------ 9-195
Checking the Parts to be Installed------------------------------------------9-195
Turning OFF the Main power.------------------------------------------------9-196
Installing the Heater Unit------------------------------------------------------9-197
Drum Heater Unit --------------------------------------------------------- 9-203
Checking the Parts to be Installed------------------------------------------9-203
Turning OFF the power of the Host Machine ----------------------------9-203
Installation Procedure----------------------------------------------------------9-204
Checking after Installation---------------------------------------------------- 9-218
Paper Deck Heater Unit-A1 -------------------------------------------- 9-219
Checking Bundled Components --------------------------------------------9-219
Turning ON the Main Power Switch----------------------------------------9-220
Installation Procedure----------------------------------------------------------9-221
Voice Guidance Kit – F1----------------------------------------------------228
Checking before Installation Work---------------------------------------------228
Checking Components -----------------------------------------------------------228
Turning OFF the Host Machine-------------------------------------------------229
Installation Procedure-------------------------------------------------------------229
Checking after Installation ------------------------------------------------------236

Operation Check-------------------------------------------------------------------236
<During use> --------------------------------------------------------------------------------236
<To stop the use>---------------------------------------------------------------------------236
When moving the host machine to another place after installation,
execute the operation shown below. ------------------------------------237
Paper Deck Double Deeding Detection Kit-A1 Installation
Procedure----------------------------------------------------------------------239
Separating the Paper Deck from the Host Machine-----------------------240
Checking the Supplied Parts----------------------------------------------------243
Installing the Double Feeding Sensor Unit ----------------------------------244
10 Appendix
Service Tools-----------------------------------------------------------------10-2
Special Tools-----------------------------------------------------------------------10-2
Solvents and Oils -----------------------------------------------------------------10-4
General Timing Chart ------------------------------------------------------10-5
Basic sequence at power ON--------------------------------------------------10-5
Basic sequence at printing <Condition:Full color, Cassette 3, A4 1-sided
(1 sheet)>---------------------------------------------------------------------------10-6
Basic sequence at printing <Condition:Monochrome, Cassette 3, A4
1-sided (1 sheet)> ----------------------------------------------------------------10-7
General Circuit Diagram---------------------------------------------------10-8
Signal Input/Output List ---------------------------------------------------------10-8
General Circuit Diagram ------------------------------------------------------10-20
General Circuit Diagram (1/31)-------------------------------------------------------10-20
General Circuit Diagram (2/31)-------------------------------------------------------10-21
General Circuit Diagram (3/31)-------------------------------------------------------10-22
General Circuit Diagram (4/31)-------------------------------------------------------10-23
General Circuit Diagram (5/31)-------------------------------------------------------10-24
General Circuit Diagram (6/31)-------------------------------------------------------10-25
General Circuit Diagram (7/31)-------------------------------------------------------10-26
General Circuit Diagram (8/31)-------------------------------------------------------10-27
General Circuit Diagram (9/31)-------------------------------------------------------10-28
General Circuit Diagram (10/31)-----------------------------------------------------10-29
General Circuit Diagram (11/31)-----------------------------------------------------10-30
General Circuit Diagram (12/31)-----------------------------------------------------10-31
General Circuit Diagram (13/31)-----------------------------------------------------10-32
General Circuit Diagram (14/31)-----------------------------------------------------10-33
General Circuit Diagram (15/31)-----------------------------------------------------10-34
General Circuit Diagram (16/31)-----------------------------------------------------10-35
General Circuit Diagram (17/31)-----------------------------------------------------10-36
General Circuit Diagram (18/31)-----------------------------------------------------10-37
General Circuit Diagram (19/31)-----------------------------------------------------10-38
General Circuit Diagram (20/31)-----------------------------------------------------10-39
General Circuit Diagram (21/31)-----------------------------------------------------10-40
General Circuit Diagram (22/31)-----------------------------------------------------10-41
General Circuit Diagram (23/31)-----------------------------------------------------10-42
General Circuit Diagram (24/31)-----------------------------------------------------10-43
General Circuit Diagram (25/31)-----------------------------------------------------10-44
General Circuit Diagram (26/31)-----------------------------------------------------10-45
General Circuit Diagram (27/31)-----------------------------------------------------10-46
General Circuit Diagram (28/31)-----------------------------------------------------10-47
General Circuit Diagram (29/31)-----------------------------------------------------10-48
General Circuit Diagram (30/31)-----------------------------------------------------10-49
General Circuit Diagram (31/31)-----------------------------------------------------10-50
List of User Mode --------------------------------------------------------- 10-51
Device Information Delivery Settings -------------------------------------- 10-51
Environment Settings---------------------------------------------------------- 10-51
Paper Settings----------------------------------------------------------------------------10-51
Display Settings--------------------------------------------------------------------------10-52
Timer/Energy Settings------------------------------------------------------------------10-53
Network ------------------------------------------------------------------------------------10-53
External Interface------------------------------------------------------------------------10-60
Accessibility-------------------------------------------------------------------------------10-60
Adjustment/Maintenance------------------------------------------------------10-60
Adjust Image Quality--------------------------------------------------------------------10-60
Adjust Action ------------------------------------------------------------------------------10-61
Maintenance ------------------------------------------------------------------------------10-61
Function Settings ---------------------------------------------------------------10-61
Common -----------------------------------------------------------------------------------10-61
Copy ----------------------------------------------------------------------------------------10-65
Printer---------------------------------------------------------------------------------------10-65
Send ----------------------------------------------------------------------------------------10-66
Receive/Forward ------------------------------------------------------------------------10-69
Store/Access Files-----------------------------------------------------------------------10-70

Encrypted Secure Print-----------------------------------------------------------------10-71
Set Destination ------------------------------------------------------------------ 10-71
Set Destination --------------------------------------------------------------------------10-71
Management Settings ---------------------------------------------------------10-72
User Management-----------------------------------------------------------------------10-72
Device Management--------------------------------------------------------------------10-73
License/Other-----------------------------------------------------------------------------10-75
Data Management-----------------------------------------------------------------------10-75
Backup Data---------------------------------------------------------------- 10-76

8
7
6
5
4
3
2
1
imageRUNNER ADVANCE C9075 PRO/9070 PRO/
9065 PRO/9060 PRO/C7065/7055 Series Rev. 6.0
Service Manual Digest

0 Safety Precautions
CDRH Act -----------------------------------------------------------------------0-2
Laser Safety --------------------------------------------------------------------0-2
Handling of Laser System --------------------------------------------------0-2
Turn power switch ON -------------------------------------------------------0-3
Safety of Toner -----------------------------------------------------------------0-3
About Toner ------------------------------------------------------------------------- 0-3
Toner on Clothing or Skin -------------------------------------------------------- 0-3
Notes When Handling a Lithium Battery --------------------------------0-3
Notes Before it Works Serving ---------------------------------------------0-3
1 Periodical Service
Periodical Service Operation Item ----------------------------------------1-2
2 Adjustment
Overview ------------------------------------------------------------------------2-2
When replacing parts --------------------------------------------------------2-2
Controller System ------------------------------------------------------------------ 2-2
Laser Exposure System ---------------------------------------------------------- 2-6
Image Formation System -------------------------------------------------------- 2-6
When clearing RAM -------------------------------------------------------- 2-14
When clearing RAM --------------------------------------------------------------2-14
3 Error Code
Over View -----------------------------------------------------------------------3-2
Outline -------------------------------------------------------------------------------- 3-2
Error Code ----------------------------------------------------------------------3-3
Error Code Details ----------------------------------------------------------------- 3-3
Jam Code ------------------------------------------------------------------- 3-151
Jam Type -------------------------------------------------------------------------- 3-151
Main Unit -------------------------------------------------------------------------- 3-151
Contents
Duplex Color Image Reader-A1 / Color Image Reader-A1----------- 3-154
Paper Deck Unit – A1 ---------------------------------------------------------- 3-155
POD Deck Light – A1 ---------------------------------------------------------- 3-155
Multi-drawer Paper Deck – A1 ----------------------------------------------- 3-156
Buffer Path Unit - F1 ----------------------------------------------------------- 3-157
Insertion Unit -H1 --------------------------------------------------------------- 3-158
Professional Puncher - C1
/Professional Puncher Integration Unit - B1 ------------------------------ 3-159
Insertion Unit -J1 ---------------------------------------------------------------- 3-160
Paper Folding Unit - G1 ------------------------------------------------------- 3-161
Paper Folding Insertion Unit - G1 ------------------------------------------- 3-162
External 2-hole Puncher - A1/External 2/3 Hole Puncher - A1
/External 2/4 Hole Puncher - A1/External 4 Hole Puncher - A1 ----- 3-163
Staple Finisher-A1/Booklet Finisher-A1 ----------------------------------- 3-164
Staple Finisher-B1/Booklet Finisher-B1 ----------------------------------- 3-165
Alarm Code ----------------------------------------------------------------- 3-166
Alarm Code Details ------------------------------------------------------------- 3-166
4 User Mode
List of User Mode -------------------------------------------------------------4-2
Device Information Delivery Settings ----------------------------------------- 4-2
Environment Settings ------------------------------------------------------------- 4-2
Adjustment/Maintenance -------------------------------------------------------- 4-11
Function Settings -----------------------------------------------------------------4-12
Set Destination --------------------------------------------------------------------4-22
Management Settings -----------------------------------------------------------4-23
5 Service Mode
Overview ------------------------------------------------------------------------5-2
Back-up of service mode --------------------------------------------------------- 5-2
COPIER -------------------------------------------------------------------------5-3

DISPLAY ----------------------------------------------------------------------------- 5-3
I/O (I/O display mode) --------------------------------------------------------- 5-140
ADJUST --------------------------------------------------------------------------- 5-186
FUNCTION ----------------------------------------------------------------------- 5-280
OPTION --------------------------------------------------------------------------- 5-325
TEST ------------------------------------------------------------------------------- 5-448
COUNTER ------------------------------------------------------------------------ 5-454
FEEDER --------------------------------------------------------------------- 5-501
DISPLAY -------------------------------------------------------------------------- 5-501
ADJUST --------------------------------------------------------------------------- 5-501
FUNCTION ----------------------------------------------------------------------- 5-503
SORTER -------------------------------------------------------------------- 5-508
ADJUST --------------------------------------------------------------------------- 5-508
FUNCTION ----------------------------------------------------------------------- 5-520
OPTION --------------------------------------------------------------------------- 5-522
BOARD ---------------------------------------------------------------------- 5-536
OPTION --------------------------------------------------------------------------- 5-536
Soft Counter List ---------------------------------------------------------- 5-538
Soft counter specications ---------------------------------------------------- 5-538
Soft Counter List ---------------------------------------------------------------- 5-538
Test Print -------------------------------------------------------------------- 5-546
How to check test print -------------------------------------------------------- 5-546
6 Parts Replacement and Cleaning
List of Parts ---------------------------------------------------------------------6-2
List of Main Unit -------------------------------------------------------------------- 6-2
List of Clutch / Solenoid ---------------------------------------------------------6-10
List of Motor ------------------------------------------------------------------------6-12
List of Fan ---------------------------------------------------------------------------6-22
List of Sensor ----------------------------------------------------------------------6-25
Lamp / Heater, others ------------------------------------------------------------6-34
List of Switch -----------------------------------------------------------------------6-38
List of PCB --------------------------------------------------------------------------6-41
Connector List ---------------------------------------------------------------------6-52
7 Product Overview
Specications ------------------------------------------------------------------7-2
Specications of main unit ------------------------------------------------------- 7-2
Productivity (print speed) -------------------------------------------------------- 7-3
Paper type --------------------------------------------------------------------------- 7-4
Product lineups ----------------------------------------------------------------7-6
Main unit ----------------------------------------------------------------------------- 7-6
Pickup/delivery options ----------------------------------------------------------- 7-6
Scanning options ------------------------------------------------------------------- 7-9
Expanded-feature options ------------------------------------------------------7-10
Basic Conguration --------------------------------------------------------- 7-11
Functional Conguration -------------------------------------------------------- 7-11
8 Upgrading
Upgrading -----------------------------------------------------------------------8-2
Outline -------------------------------------------------------------------------------- 8-2

Mar 21 2011
PARTS
CATALOG
imageRunner
C9075 PRO Series
9070 PRO Series
9065 PRO Series
9060 PRO Series
C7065 Series
Aug 29 2006
imageRunner Advance
C9075 PRO Series
9070 PRO Series
9065 PRO Series
9060 PRO Series
C7065 Series
7055 Series
Mar 21 2011

Contents
NUMERICAL INDEX
imageRUNNER ADVANCE C9075/9070/9065/9060/7065/7055
Series(Numerical Index).................................................................... 1-1
imageRUNNER ADVANCE C9075/9070/9065/9060/7065/7055
Series(Parts Catalog)
A1 ASSEMBLY LOCATION DIAGRAM ......................................2-1
A2 OPTION PARTS CATALOG LIST .........................................2-8
001 ACCESSORIES ...................................................................2-10
100 EXTERNAL COVERS, PANELS, ETC. ...............................2-13
101 INTERNAL COMPONENTS 1 .............................................2-18
102 INTERNAL COMPONENTS 2 .............................................2-20
103 INTERNAL COMPONENTS 3 .............................................2-22
104 INTERNAL COMPONENTS 4 .............................................2-25
105 INTERNAL COMPONENTS 5 .............................................2-28
106 INTERNAL COMPONENTS 6 .............................................2-31
107 MACHINE BOTTOM PLATE ................................................2-33
108 MACHINE REAR PLATE 1 ..................................................2-35
109 MACHINE REAR PLATE 2 ..................................................2-37
110 MACHINE REAR PLATE 3 ..................................................2-39
111 MACHINE REAR PLATE 4 ..................................................2-41
112 MACHINE REAR PLATE 5 ..................................................2-43
113 MACHINE REAR PLATE 6 ..................................................2-45
114 MACHINE REAR PLATE 7 ..................................................2-47
115 MACHINE REAR PLATE 8 ..................................................2-49
116 MULTI DOOR ASSEMBLY ..................................................2-51
117 VERTICAL PATH DOOR ASSEMBLY .................................2-52
118 REVERSE DELIVERY DOOR ASSEMBLY .........................2-53
119 FRONT INNER DOOR ASSEMBLY ....................................2-56
130 FLAT CONTROL PANEL ASSEMBLY (EXCEPT PRO SERIES) 2-
58
135 UPRIGHT CONTROL PANEL ASSEMBLY (PRO SERIES) 2-62
136 CONTROL PANEL ARM ASSEMBLY (PRO SERIES) ........2-66
140 POWER CORD TERMINAL ASSEMBLY ............................2-68
191 PRE-FIXING FEED FAN ASSEMBLY .................................2-73
192 FIXING EXHAUST FAN ASSEMBLY ..................................2-74
193 PRIMARY CORONA EXHAUST ASS'Y ...............................2-75
250 DRUM DRIVE ASS'Y,(Y/M/C) ..............................................2-76
251 DRUM DRIVE ASSEMBLY, BLACK ....................................2-77