Carestream Kodak DirectView CR 500 SYSTEM Instructions for use

Restricted
© CARESTREAM HEALTH, INC.
{PreventiveMaint}{Production}{Health Group}{Restricted} Publication No. PM4366-1
07MAR08
PREVENTIVE MAINTENANCE
for the
Kodak DirectView CR 500 SYSTEM
Service Code: 4366
Important
•Qualified service personnel must do these procedures.
•When doing the procedures in this document, you must use safe work practices and wear
the correct Personal Protective Equipment (for example: SAFETY EYEWEAR) according
to your Company’s Standard Operating Procedures.
H195_0016BC

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PLEASE NOTE The information contained herein is based on the experience and knowledge relating to the subject
matter gained by Carestream Health, Inc. prior to publication.
No patent license is granted by this information.
Carestream Health, Inc. reserves the right to change this information without notice, and makes no
warranty, express or implied, with respect to this information. Carestream Health shall not be liable
for any loss or damage, including consequential or special damages, resulting from any use of this
information, even if loss or damage is caused by Carestream Health’s negligence or other fault.
This equipment includes parts and assemblies sensitive to damage from electrostatic
discharge. Use caution to prevent damage during all service procedures.
Description Page
Table of Contents
Preventive Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
Necessary Materials . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
Maintenance Plan . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
Cleaning the CR 500 SYSTEM. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
Cleaning the SLOW SCAN AY. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
Cleaning the ERASE AY. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23
Cleaning the PHOSPHOR SCREENS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28
Checking the Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30

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3 of 31 Section 1: Preventive Maintenance
Necessary Materials
Maintenance Plan
Caution
Only qualified service personnel must do the procedure Cleaning the SLOW SCAN AY.
Part No. Description
TL845 4977 Kodak SCREEN CLEANER
- - - LINT-FREE CLOTHS
- - - ESD-SAFE VACUUM CLEANER with DUST BRUSH ATTACHMENT
- - - LENS WIPES
1C8068 LENS CLEANER
Procedure Do:
Cleaning the CR 500 SYSTEM When necessary
Cleaning the SLOW SCAN AY When necessary
Cleaning the ERASE AY When necessary
Cleaning the PHOSPHOR SCREENS At each service call

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Cleaning the CR 500 SYSTEM
Caution
Dangerous Voltage
1De-energize and disconnect the Kodak
DirectView CR 500 SYSTEM from the
main power.
2If necessary, remove the BACK DOOR
AY.
Laser Warning
This equipment uses a visible red laser.
Prevent direct exposure to the laser beam.
3Remove:
•2 SCREWS
•FRONT COVER
H195_1189AC
H195_1189ACA
BACK DOOR AY
H195_1017AC
FRONT COVER
2 SCREWS
H195_1017ACA

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4Disconnect the OPERATOR INTERFACE CABLE CONNECTOR J101.
5Remove:
•2 front SCREWS
•2 WASHERS
•2 back SCREWS
•2 WASHERS
•TOP COVER
H195_1021BC
2 WASHERS
2 WASHERS
CABLE CONNECTOR J101
OPERATOR INTERFACE H195_1021BCA
TOP COVER
2 back SCREWS
2 front SCREWS

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6Remove the LEFT SIDE ACCESS PANEL.
7Disconnect the ERASE AY POWER CORD.
8Remove:
•THUMBSCREW
•ERASE LAMP HOUSING AY
H195_1090HC
THUMBSCREW
HOUSING AY
ERASE LAMP
ACCESS PANEL
LEFT SIDE
POWER CORD
ERASE AY
H195_1090HCA

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Caution
Dangerous Voltage
9Disconnect:
•110 V POWER CORD
•NETWORK CABLE
H195_1216HC
ERASE AY
H195_1216HCA
BACK COVER
CORD
POWER
110 V
DRIVE BELT COVER
2 SCREWS
8 SCREWS
NETWORK
CABLE 2 SCREWS
CONNECTOR RJ45
CONNECTOR A9P1
CONNECTOR A9J2

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10 Remove:
•8 SCREWS
•BACK COVER
•2 SCREWS
•DRIVE BELT COVER
11 Disconnect the CONNECTORS:
•RJ45
•A9P1
•A9J2
Caution
Be careful. Do not allow the ERASE AY to fall.
12 Remove:
•2 SCREWS
•ERASE AY
13 Place the ERASE AY on a flat surface.

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14 Remove:
•6 SCREWS
•FRONT PANEL
•2 SIDE PANELS
H195_1217HC
6 SCREWS
FRONT PANEL
H195_1217HCA
2 SIDE PANELS

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15 Use the ESD-SAFE VACUUM CLEANER to carefully remove all dust and debris from the
CASSETTE INTERFACE AY.
16 Move the 2 CASSETTE GUIDES to the outside, and continue cleaning the CASSETTE
INTERFACE AY.
17 If any dust or debris remains on the CASSETTE INTERFACE AY, carefully use a damp,
LINT-FREE CLOTH to remove it.
18 Move the 2 CASSETTE GUIDES to the center position of the CASSETTE INTERFACE
AY.
H195_1234HC
GUIDES
2 CASSETTE
INTERFACE AY
CASSETTE
position
center
H195_1234HCA

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19 Remove:
•2 SCREWS
•LASER SAFETY COVER
•4 SCREWS
•BACK LIGHT LOCK COVER
H195_1034HC
LOCK COVER
BACK LIGHT
4 SCREWS
COVER
LASER SAFETY
2 SCREWS
H195_1034HCA

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20 Disconnect from the PMT BOARD:
•CONNECTOR A5J2
•CONNECTOR A5J1
Possible damage from electrostatic discharge.
ESD
H195_1167HC
CONNECTOR A5J1
A5J2
CONNECTOR
PMT BOARD
H195_1167HCA

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Important
The PMT BOARD is not displayed in the graphic.
21 Loosen the 2 SCREWS for the CONNECTOR A11P2.
22 Disconnect:
•CONNECTOR A11P2
•CONNECTOR A7J1 from the SLOW SCAN CONTROLLER BOARD
•ENCODER CABLE from the SLOW SCAN CONTROLLER BOARD
H195_1164HC
FRAME CHANNEL H195_1164HCA
A11P2
ENCODER CABLE
CONNECTOR A7J1
2 top SCREWS
SLOW SCAN AY
SLOW SCAN COLLECTOR BOARD
2 bottom SCREWS
2 SCREWS
CONNECTOR
CONTROLLER BOARD

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23 Remove from the FRAME CHANNEL:
•ENCODER CABLE
•CONNECTOR A7J1
24 Remove from the SLOW SCAN AY:
•2 bottom SCREWS
•2 top SCREWS
Caution
The weight of the SLOW SCAN AY is 13 kg (45 lb).
25 Tilt the SLOW SCAN AY backward to remove.
26 Place the SLOW SCAN AY on a flat surface.

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Possible damage from electrostatic discharge.
ESD
27 Connect your ESD WRIST STRAP to the ground on the CR 500 SYSTEM.
Caution
Do not clean or touch the MINI-FAST SCAN BOARD.
H195_1235HC
H195_1235HCA
MSC
BOARD
OPTICAL FRAME
OPTICAL CAVITY
F-THETA LENS
MINI-FAST SCAN BOARD - do not touch or clean
BASE FRAME
SLOW SCAN BOARD

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28 Use the ESD-SAFE VACUUM CLEANER to remove all dust and debris from:
•OPTICAL CAVITY
•OPTICAL FRAME
•SLOW SCAN BOARD
•BASE FRAME
•MSC BOARD
29 If any dust or debris remains on the CR 500 SYSTEM, carefully use a damp, LINT-FREE
CLOTH to remove it.
30 Carefully clean any dust and debris from the F-THETA LENS. Use:
•LENS WIPES, or
•LINT-FREE CLOTH
•LENS CLEANER 1C8068

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Cleaning the SLOW SCAN AY
Important
•You must:
–rotate the ROLLERS to clean all sides
–clean the ROLLERS until the cloth has no black debris
•If necessary, use more than one LINT-FREE CLOTH.
1Use water and a LINT-FREE CLOTH to clean:
•RP 1 PRESSURE ROLLER
•RP 1 DRIVE ROLLER
2Allow the ROLLERS to dry.
H195_1214BC
RP 1 DRIVE ROLLER
RP 1 PRESSURE ROLLER H195_1214BCA

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3Check that the ROLLERS are:
•clean
•dry
•free of debris
H195_1164HC
FRAME CHANNEL H195_1164HCA
A11P2
ENCODER CABLE
CONNECTOR A7J1
2 top SCREWS
SLOW SCAN AY
SLOW SCAN COLLECTOR BOARD
2 bottom SCREWS
2 SCREWS
CONNECTOR
CONTROLLER BOARD

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19 of 31 Caution
•The weight of the SLOW SCAN AY is 13 kg (45 lb).
•The PMT BOARD is not displayed in the graphic.
4Tilt the SLOW SCAN AY backward to install.
5Install:
•2 bottom SCREWS
•2 top SCREWS
6Insert into the FRAME CHANNEL:
•ENCODER CABLE
•CONNECTOR A7J1
7Connect:
•CONNECTOR A11P2
•CONNECTOR A7J1 to the SLOW SCAN CONTROLLER BOARD
•ENCODER CABLE to the SLOW SCAN CONTROLLER BOARD
8Tighten the 2 SCREWS for the CONNECTOR A11P2.

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Possible damage from electrostatic discharge.
ESD
9Connect to the PMT BOARD:
•CONNECTOR A5J1
•CONNECTOR A5J2
H195_1167HC
CONNECTOR A5J1
A5J2
CONNECTOR
PMT BOARD
H195_1167HCA