Carlisle BINKS 603 User manual

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4.875" (REF. ONLY)
3" (REF. ONLY)
ITEM PART
NO. NO. DESCRIPTION QTY.
1 * AIR NOZZLE.................................. 1
2 * FLUID NOZZLE.............................. 1
3 20-3870 FLAT WASHER, No. 5 (Stainless Steel)... 1
4 47-23 FLUID NEEDLE VALVE STEM........ 1
5 54-304-5• SPRING.......................................... 1
6 54-335 SCREW .......................................... 1
7 54-710 SCREW .......................................... 1
8 54-738-5• PACKING....................................... 2
9 2-28-5• PACKING....................................... 1
54-747-5 LEATHER PACKING (ALTERNATE)
10 54-765 NUT............................................... 1
11 54-918-5• GASKET ........................................ 1
12 54-1014-5 PIN ................................................ 1
13 54-1015-5 WASHER ....................................... 1
* When ordering, please specify number stamped on nozzle.
• Indicates parts included in 6-1303 Repair Kit.
To convert 603 Series to 601 or 604 Series,
order 54-2038 Plug and 56-126 Cap.
Standard set-ups available. Optional set-ups,
please order separately.
ITEM PART
NO. NO. DESCRIPTION QTY.
14 54-1016-5 WASHER ....................................... 2
15 54-1063 BODY............................................ 1
16 54-1293 HEAD (Stainless Steel)....................... 1
17 54-2012 KNOB............................................ 1
18 54-2013 SCREW .......................................... 1
19 54-2014 NUT............................................... 1
20 — STEM............................................. 1
21 54-2017 SIDE PORT ASSEMBLY.................. 1
22 — BODY............................................ 1
23 54-2168• SPRING.......................................... 1
24 57-13-1 D.M. NIPPLE ................................. 1
25 OMX-88 BRUSH (Not Shown) ......................... 1
PARTS LIST
When ordering, please specify Part No.
603 Gun
6473-2500-7 603 Gun 63ASS-63PB
603V Gun
6479-4909-9 603V Gun 67VT-67PD
MODELS 603, 603V CONTINUOUS SPRAY GUNS
(603: 6473-XXXX-X , 603V: 6479-XXXX-X)
EN
SERVICE MANUAL

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LOCK OUT / TAG-OUT
Failure to de-energize, disconnect, lock out and tag-out all power
sources before performing equipment maintenance could cause
serious injury or death.
OPERATOR TRAINING
All personnel must be trained before operating finishing
equipment.
EQUIPMENT MISUSE HAZARD
Equipment misuse can cause the equipment to rupture,
malfunction, or start unexpectedly and result in serious injury.
PROJECTILE HAZARD
You may be injured by venting liquids or gases that are released
under pressure, or flying debris.
PINCH POINT HAZARD
Moving parts can crush and cut. Pinch points are basically any
areas where there are moving parts.
INSPECT THE EQUIPMENT DAILY
Inspect the equipment for worn or broken parts on a daily basis.
Do not operate the equipment if you are uncertain about its
condition.
In this part sheet, the words WARNING, CAUTION and NOTE are used to
emphasize important safety information as follows:
Hazards or unsafe practices which
could result in minor personal injury,
product or property damage.
!
CAUTION
Hazards or unsafe practices which
could result in severe personal
injury, death or substantial property
damage.
!
WARNING
Important installation, operation or
maintenance information.
NOTE
Read the following warnings before using this equipment.
READ THE MANUAL
Before operating finishing equipment, read and understand all
safety, operation and maintenance information provided in the
operation manual.
WEAR SAFETY GLASSES
Failure to wear safety glasses with side shields could result in
serious eye injury or blindness.
NEVER MODIFY THE EQUIPMENT
Do not modify the equipment unless the manufacturer provides
written approval.
IT IS THE RESPONSIBILITY OF THE EMPLOYER TO PROVIDE THIS INFORMATION TO THE OPERATOR OF THE EQUIPMENT.
FOR FURTHER SAFETY INFORMATION REGARDING THIS EQUIPMENT, SEE THE GENERAL EQUIPMENT SAFETY BOOKLET (77-5300).
KNOW WHERE AND HOW TO SHUT OFF THE EQUIPMENT
IN CASE OF AN EMERGENCY
PRESSURE RELIEF PROCEDURE
Always follow the pressure relief procedure in the equipment
instruction manual.
NOISE HAZARD
You may be injured by loud noise. Hearing protection may be
required when using this equipment.
STATIC CHARGE
Fluid may develop a static charge that must be dissipated through
proper grounding of the equipment, objects to be sprayed and all
other electrically conductive objects in the dispensing area. Improper
grounding or sparks can cause a hazardous condition and result in
fire, explosion or electric shock and other serious injury.
PROP 65 WARNING
WARNING: This product contains chemicals known to the
State of California to cause cancer and birth defects or other
reproductive harm.
WEAR RESPIRATOR
Toxic fumes can cause serious injury or death if inhaled.
Wear a respirator as recommended by the fluid and solvent
manufacturer’s Safety Data Sheet.
TOXIC FLUID & FUMES
Hazardous fluid or toxic fumes can cause serious injury or death if
splashed in the eyes or on the skin, inhaled, injected or
swallowed. LEARN and KNOW the specific hazards or the fluids
you are using.
KEEP EQUIPMENT GUARDS IN PLACE
Do not operate the equipment if the safety devices have been
removed.
!
WARNING
AUTOMATIC EQUIPMENT
Automatic equipment may start suddenly without warning.
FIRE AND EXPLOSION HAZARD
Improper equipment grounding, poor ventilation, open flame or
sparks can cause a hazardous condition and result in fire or
explosion and serious injury.
MEDICAL ALERT
Any injury caused by high pressure liquid can be serious. If you
are injured or even suspect an injury:
• Go to an emergency room immediately.
• Tell the doctor you suspect an injection injury.
• Show the doctor this medical information or the medical alert
card provided with your airless spray equipment.
• Tell the doctor what kind of fluid you were spraying or
dispensing.
GET IMMEDIATE MEDICAL ATTENTION
To prevent contact with the fluid, please note the following:
• Never point the gun/valve at anyone or any part of the body.
• Never put hand or fingers over the spray tip.
• Never attempt to stop or deflect fluid leaks with your hand,
body, glove or rag.
• Always have the tip guard on the spray gun before spraying.
• Always ensure that the gun trigger safety operates before
spraying.

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NOTE
These guns use the same parts as
the diagram on page 1.
Additional parts needed for each
of these individual set-ups are
indicated with an (*). ( Example:
56-126 CAP*.)
BINKS MODEL 600 SERIES CONTINUOUS SPRAY GUNS
Models 600, 600V,
OBSOLETE – REPLACED BY
603 SERIES
Models 601, 601V, 604 and
604V Guns – OBSOLETE
54-1068 HEAD
BRASS
54-2038 PLUG*
56-126 CAP*
*Indicates parts required to convert
603 Series to 601 or 604 Series.
(601 SERIES—BRASS)
54-1068 HEAD
(604 SERIES—S.S.)
54-1293 HEAD

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77-1729-R9 (8/2018)4 / 4www.carlisleft.com
WARRANTY POLICY
This product is covered by Carlisle Fluid Technologies’ materials and workmanship limited warranty.
The use of any parts or accessories, from a source other than Carlisle Fluid Technologies,
will void all warranties. Failure to reasonably follow any maintenance guidance provided
may invalidate any warranty.
For specic warranty information please contact Carlisle Fluid Technologies.
For technical assistance or to locate an authorized distributor,
contact one of our international sales and customer support locations.
Region Industrial/Automotive Automotive Renishing
Americas Tel: [phone] Tel: [phone]
Fax: [phone] Fax: [phone]
Europe, Africa,
Middle East, India
Tel: [phone]
Fax: [phone]
China Tel: [phone]
Fax: [phone]
Japan Tel: [phone]
Fax: [phone]
Australia Tel: [phone]
Fax: [phone]
Carlisle Fluid Technologies is a global leader in innovative nishing technologies.
Carlisle Fluid Technologies reserves the right to modify equipment specications without prior notice.
DeVilbiss®, Ransburg®, ms®, BGK®, and Binks®
are registered trademarks of Carlisle Fluid Technologies, Inc.
©2018 Carlisle Fluid Technologies, Inc.
All rights reserved.
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