Carrier 40SMC009N User manual

40SMC---N
INSTALLATIONMANUAL

40SMC---N
Ductedabove-ceilingunits(Cooling onlyand heatpump)
GB - 1
ENGLISH
IR Remote Control “Room Controller” “Zone Manager”
The unit can be used with infrared Remote Control, with the Carrier “Room
Controller” or “Zone Manager”.
For the installation instructions of the wired remote controls and the remote control refer
to the corresponding manuals.
For the instructions for use of the air conditioner and outdoor installation instructions
refer to the corresponding manuals.
Contents Page
Dimensions ................................................................................................. 2
Technical data............................................................................................. 3
General information .................................................................................... 3/4
Warnings: avoid... ....................................................................................... 4/5
Installation................................................................................................... 6
Refrigerant connections.............................................................................. 7
Electric connection ..................................................................................... 8/12
Alarm code .................................................................................................. 12
Accessories................................................................................................. 12
Guide for the owner..................................................................................... 12
Fan diagrams.............................................................................................. 13/14
Cooling only and Power
heat pump supply
models
40SMC009N
40SMC012N
40SMC018N
40SMC024N 230V~50Hz
40SMC028N
40SMC036N
40SMC048N
40SMC060N

GB - 2
40SMC---N
Dimensions
햹
햳
햸
햲
햴
햷
9
B
C
32
2828
1919
29
45
180
YZ
W
R
VU
Q
VU
Q
TS
X
I
GH
J
F
D
E
AF
AD AC
K
P
AE
L
AC
MN
87
햺
ØAM
A
햻
ØAN
햵
ØAP
260 AB
햶
AG AH
AKAJ
햺햻
AL
ØAM ØAN 햵
ØAP
Y
180
Z
햲Coil
햳Fan
햴Drain pan
햵Drain connection ØAP
햶Outside air intake
햷Electrical box
햸Unit support
햹Air filter
햺Liquid ØAM
햻Gas ØAN
40SMC---N ØAM ØAN ØAP
009 1/4”3/8”20
012 - 018 1/4”1/2”20
024 1/4”1/2”25
028 1/4”5/8”25
036 - 048 - 060 3/8”3/4”25
40SMC---N A B C D E F G H I J K L M N P Q R S
009 - 012 - 018 725 555 220 743 781 262 222 71 23 607 31.5 59 140 200 35 33 659 45
024 - 028 - 036 925 660 285 943 981 241.5 321 97.5 23 712 33.5 118.5 199.5 264.5 35 37.5 850 87.5
048 - 060 1250 750 310 1268 1306 261 321 168 22 801 43 143 224 289 43 110 1030 103
40SMC---N T U V W X Y Z AB AC AD AE AF AG AH AJ AK AL
009 - 012 - 018 143 62 211 179 103 13 27 3,5 89 545 33 142 31 90 128 54 38
024 - 028 - 036 165.5 90 276 193 125 23 82 31 99 725 33 207 31 110 160 50 75
048 - 060 175 203 290 264 116 23 107 31 109 1030 32 233 32 140 185 50 75
When designin an installation ensure the use of up-to-date drawings available from your local Carrier office.

GB - 3
40SMC---N
ENGLISH Technical data
Table II: Operating limits
Cooling / Heating Refer to outdoor unit installation manual.
Nominal single-phase voltage 230V ~50Hz
Main power supply Operating voltage limits min. 198V –max. 264V
Note:
For power supply wire size and delay type fuses, refer to the outdoor
unit installation instructions.
(1) Power inputs have been measured with free outlet, at maximum
speed and with voltage 264V~50Hz.
Table I: Nominal data
MAXIMUM POWER INPUT (WATT) (1)
Cooling only and heat pump
Unit Cooling Heating
40SMC009N 120 120
40SMC012N 130 130
40SMC018N 180 180
40SMC024N 290 290
40SMC028N 320 320
40SMC036N 420 420
40SMC048N 576 576
40SMC060N 620 620
Unit installation
Read this instruction manual thoroughly before starting
installation.
•This unit complies with the low-voltage (EEC/73/23) and
electromagnetic compatibility (EEC/ 89/336) directives.
•Follow all current national safety code requirements.
In particular ensure that a properly sized and connected
ground wire is in place.
•Make sure the electric system voltage and frequency comply with
the required values and the power input available is suitable for
running the unit.
Also ensure that national safety code requirements have been
followed for the main supply circuit.
•Connection of the system to the mains power supply is to be
carried out in compliance with the wiring diagram shown in the
installation instructions of the external section.
•Connect the indoor and outdoor units by means of copper pipes
equipped with flanged connections (not included in the supply).
Use insulated seamless refrigeration grade pipe only, (Cu DHP
type according to ISO1337), degreased and deoxidized,
suitable for operating pressures of at least 4200 kPa and for
burst pressure of at least 20700 kPa.
Under no circumstances must sanitary type copper pipe be
used.
•After installation thoroughly test system operation and explain
all system functions to the owner.
•Use this unit only for factory approved applications: the unit
cannot be used in laundry or steam pressing premises.
WARNING:
Disconnect the mains power supply switch before servicing
the system or handling any internal parts of the unit.
•This installation manual describes the installation procedures
of the indoor unit of a residential split system consisting of two
Carrier manufactured units.
Do not connect this unit to any other manufacturer's outdoor
unit.
The manufacturer declines any liability for system malfunction
resulting from unauthorised system combinations.
General information
Table III: External static pressure
40SMC---N 009 012 018 024 028 036 048 060
Nominal static
pressure (Pa) 33 40 45 60 50 50 70 80
Maximum static
pressure (Pa) 60 70 160

GB - 4
40SMC---N
•The manufacturer declines any liability for damage resulting
from modifications or errors in the electrical or refrigerant
connections.
Failure to observe the installation instructions, or use of the
unit under conditions other than those indicated in table
“Operating limits”of the outdoor unit installation manual, will
immediately invalidate the unit warranty.
•Failure to observe electric safety codes may cause a fire
hazard in the event of short circuits.
•Inspect equipment for damage during transport.
In case of damage file an immediate claim with the shipping
company.
Do not install or use damaged units.
•In case of malfunction turn the unit off, disconnect the mains
power supply and contact a qualified service engineer.
•Maintenance of the refrigerant circuit must only be carried out
by qualified personnel.
•All of the manufacturing and packaging materials used for
this appliance are recyclable.
•Dispose of the packaging material in accordance with local
requiremements.
•This equipment contains refrigerant that must be disposed of
correctly.
At the end of the unit’s life, the refrigerant must be taken to
special collection points or delivered to the retailer for correct
disposal.
Choosing the installation site
•The SMC---N unit has been conceived for above-ceiling
installation.
•The unit must be installed in a not easily accessible place.
•Do not install the unit below 2.5 mm.
•To install the unit at 2.2-2.5 m from the floor, use a
discharge pipe with a minimum length of 250 mm.
General information
... any obstruction of the unit air intake or supply grilles. ... exposure to direct sunshine, when the unit is operating in the
cooling mode; always use shutters or shades.
... positions too close to heating sources which may damage the unit.
Warnings: avoid...
200
220
400
250 mm
Positions to avoid:
•Exposure to direct sunlight.
•Areas close to heat sources.
•On damp walls or in positions that may be exposed to water
hazard.
•Where curtains or furniture may obstruct free air circulation.
Recommendations:
•Choose an area free from obstructions which may cause
uneven air distribution and/or return.
•Consider using an area where installation is easy.
•Choose a position that allows for the clearances required.
•Look for a position in the room which ensures the best
possible air distribution.
•Install unit in a position where condensate can easily be piped
to an appropriate drain.

GB - 5
40SMC---N
ENGLISH
Warnings: avoid...
... inclined installation which could cause dripping. ... flattening or kinking the refrigerant pipes or condensate pipes.
... installation in areas with high frequency waves. ... only partial insulation of the piping.
... exposure to oil vapours. ... connecting condensate piping to sewage system drain without
appropriate trap. Trap height must be calculated according to the
unit discharge head in order to allow sufficient and continuous
water evacuation.
... horizontal sections or curves of condensate drain piping with less
than 5% slope. ... excessive height difference between outdoor and indoor units (see installation manual of outdoor unit).
... slack on electrical connections.
... disconnecting refrigerant connections after installation: this
will cause refrigerant leaks.
... unnecessary turns and bends in connection pipes (see
installation manual of outdoor unit).
Excessive connection pipe length (see installation manual of
outdoor unit).
5

40SMC---N
GB - 6
200
220
400
250 mm
Service area
햲
햳
햴
햵
햲Screws-in rod
햳Shoch absorbers
햴Washer
햵Nut
Unit installation
Insert 4 M8 threaded rods into the celling. Introduce the other end
of the rods through the slots of unit suspension brackets.
Position the shock absorbers, add washers and screw the nuts
down until the unit is correctly suported.
If there is sufficient space, a rubber or neoprene sheet can be
placed between the ceiling and the unit.
IMPORTANT:
The unit must be perfectly levelled.
Once these operations have been completed, an above-ceiling
installation will be necessary to conceal the unit; do not forget to
install a removable panel to allow for maintenance operations.
Grills of an adequate size should be incorporated in the unit for
return air suction.
햲
햳
햴
햵
햲Unit
햳False ceiling
햴Ceiling
햵Register cover
햲Minimum 5% slope
Installation
쐃
Condensate drainage
All units are provided with an internal condensate drain pan which
incorporates a drainage tube 20 mm external Ø(009, 012, 018)
and 25 mm (024, 028, 036, 048, 060).
A tube for evacuating condensates must therefore be provided.
The recommendations below must be followed in all cases:
•Use galvanizad steel, copper or plastic piping.
Do not used ordinary garden hose.
•Use a material that guarantees perfect watertightness on the
drainage pipe.
•If rigid material has been used for the drainage, it is necessary to
provide some kind of elastic coupling in the drainage line to
absorb possible vibrations.
•The drainage line should always be below the connextion itself,
and should also slope to facilitate drainage.
WARNING:
No drillholes should be made in the base of the unit, since the
drain pans may be perforated.
Ductwork
The ductwork dimensions should be determined in accordance
with the air flow circulating through it and with the available static
pressure of the unit.
These information are available in the final pages of the manual.
Various suggestions are made herebelow, regarding the layout
and design of the said doctwork:
•Whatever type of duct is used, it should not be made of materials
which are flammable, or which give off toxic gases in the event
of a fire.
The internal surfaces should be smooth, and not conteminate the
air which passes through.
•At the points where the duct joins with the unit, it is advisable to
use a flexible connection which absorbs vibration and prevents
the transmission of noise inside the ductwork.
•Bends should be avoided as much as possible near the unit
outlet.
If unavoidable, they should be as slight as possible, and internal
deflectors should be used when the duct is of large dimensiones.
IMPORTANT:
Duct calculation and design must be effected by a qualified
technician.

GB - 7
40SMC---N
ENGLISH
Connection to the unit
Insufficient tightening torque will cause gas leaks.
Overtightening the fittings will damage the tube flaring and
cause gas leaks.
Tubing diameter Torque
mm (inches) Nm
6,35 (1/4") 18
9,52 (3/8") 42
12,70 (1/2") 55
15,87 (5/8") 65
19,05 (3/4") 100
Once all connections have been completed, check for leaks by
using a leak detector specific for HFC refrigerants.
Finally wrap connections with anti-condensate insulation and
tighten with tape, without exerting great pressure on the
insulation.
Repair and cover any possible cracks in the insulation.
Connection pipes and electric cables between indoor and
outdoor units must be fixed to the wall with appropriate
conduits.
Refer to the outdoor unit installation manual for tube sizing,
and limitations (slope, length, number of bends allowed,
refrigerant charge, etc.).
For refrigerant tubes use seamless, insulated refrigeration grade
tube, (Cu DHP type according to ISO1337), degreased and
deoxidized, suitable for operating pressures of at least 4200 kPa
and for burst pressure of at least 20700 kPa.
Under no circumstances must sanitary type copper pipe be used.
Flaring the end of the tubing
Remove protective caps from the copper tube ends.
Position tube end downward, cut the tube to the required length
and remove the burrs with a reamer.
Remove flare nuts from the unit connections and place them on
the tube end.
Flare the tube with the flaring tool.
Flare end must not have any burrs or imperfections.
The length of the flared walls must be uniform.
Refrigerant connections
햵Tube
햶Tube insulation
햷Fastening tape
햲Adjustable wrench or torque wrench
햳Outdoor end
햴Indoor end
L
L
햲
햴
햳
햵햶
햷
Lubricate the tube end and thread of the flare fitting with anti-
freeze oil.
Finger-tighten the fitting several turns, then tighten it fully with
two wrenches by applying the tightening torque indicated in the
table.
Tubing diameter
Gas Liquid
Model (Suction) (Discharge)
mm (inches) mm (inches)
40SMC 009N 9,52 (3/8") 6,35 (1/4")
40SMC 012N-018N-024N 12,70 (1/2") 6,35 (1/4")
40SMC 028N 15,87 (5/8") 6,35 (1/4")
40SMC 036N-048N-060N 19,05 (3/4") 9,52 (3/8")

GB - 8
40SMC---N
Refrigerant connections
VERY IMPORTANT:
To prevent electrical shock or equipment damage, make
sure the power supply sectioners are open before electrical
connections are made.
If this action is not taken, personal injury may occur.
First make the refrigerant connections and then the
electrical ones. In the case of disassembly, operations must
be carried out in the opposite sequence.
WARNING:
Operation of unit on improper line voltage constitutes
abuse and is not covered by Carrier warranty.
IMPORTANT:
•The mains supply indoor unit –outdoor unit connecting
cable must be H07 RN-F (60245IEC66) type synthetic rubber
insulation with neoprene coating.
Consult the wiring diagram sent with the outdoor unit.
•To effect the unit power supply (wire inlet, conductor
section, protections, etc..), consult the Electrical Data
Table, the wiring diagram sent with the unit and the
standards in force affecting the installation of air
conditioning equipment.
•To connect a condensate drainage pump follow the wiring
diagram instructions in the next pages.
VERY IMPORTANT:
The installer should place protection elements in the line
according to the legislation in force.
IMPORTANT:
•Make ground connection prior to any other electrical
connections.
•Make electrical connections between units prior to proceeding
to mains supply unit connection.
•According to the installation instructions, the disconnecting
switches from the mains power supply should have a contact gap
(4 mm) such that total disconnection can be ensured under the
conditions provided for by overvoltage class III.
NOTE:
•All field electrical connection are the responsibility of the
installer.
Cooling only
40SMC 009N, 012N
Power supply from indoor unit
C
G
P
2 3N N Y O W2 V 1 V 2 V 3 V 4 40 41 1L
C G P
2
1
3
1
1
10 80
10 100
3
10 100
10 80
Indoor and outdoor units CRC
interconnections (mm2)
Model GND L N GND N Y O W2 V1 V2 V3 V4 40 41 1 2 3
40SMC009N 3G1,5 3G1,5 Disconnected 3 x 0,75
40SMC012N 3G2,5 3G2,5 H03VV-F
IMPORTANT:
Cable 햲must always be placed above cable 햴.
NOTE:
See the outdoor unit installation manual.
햲Power supply cable (H07 RN-F)
햴Interconnection cable (H07 RN-F)

GB - 9
40SMC---N
ENGLISH
Refrigerant connections
C
G
P
3
2 3N N Y O W2 V 1 V 2 V 3 V 4 40 41 1L
C G P
2
1
Cooling only
40SMC 009N, 012N
Power supply from outdoor unit
NOTE:
See the outdoor unit installation
manual.
햴Interconnection cable (H07 RN-F)
Heat pump
40SMC 009N, 012N
Power supply from indoor unit
C
G
P
1
3
2 3N N Y O W2 V 1 V 2 V 3 V 4 40 41 1L
C G P
2
1
2
IMPORTANT:
Cable 햲must always be placed above cable 햴.
햲Power supply cable (H07 RN-F)
햳Interconnection cable (H07 RN-F)
햴Interconnection cable (H07 RN-F)
Indoor and outdoor units CRC
interconnections (mm2)
Model GND L N GND N Y O W2 V1 V2 V3 V4 40 41 1 2 3
40SMC009N 3G1,5 3G1,5 2 x 1,5 Disconnected 3 x 0,75
40SMC012N 3G2,5 3G2,5 2 x 1,5 Disconnected H03VV-F
3
10 80
10 100
1
10 80
10 100
3
10 100
10 80
2
10 80
Indoor and outdoor units CRC
interconnections (mm2)
Model GND L N - Y O W2 V1 V2 V3 V4 40 41 1 2 3
40SMC009N 4G1,5 Disconnected 3 x 0,75
40SMC012N 4G2,5
40SMC009N, 40SMC012N 4G1 Disconnected H03VV-F
combined with Multisplit

40SMC---N
GB - 10
Refrigerant connections
1
2
2 3N N Y O W2 V 1 V 2 V 3 V 4 40 41 1L
C G P
1
C
G
P
2
Heat pump combined with Multisplit
40SMC 009N, 012N, 018N, 024N
Power supply from outdoor unit
햲Interconnection cable (H07 RN-F)
햳Interconnection cable (H07 RN-F)
Indoor and outdoor units CRC
interconnections (mm2)
Model GND L N Y O W2 V1 V2 V3 V4 40 41 1 2 3
40SMC 009,012,018,024N combined with Multisplit 3G1 3 x 1 Disconnected 3 x 0,75
H03VV-F
Cooling only
40SMC 018N, 024N, 028N, 036N, 048N, 060N
C
G
P
3
2 3C C Y O W2 V 1 V 2 V 3 V 4 40 41 1R S
C G P
2
1
Indoor and outdoor units CRC
interconnections (mm2)
Model GND R C Y O W2 S V1 V2 V3 V4 40 41 1 2 3
40SMC018, 024, 028N 4G1 Disconnected 3 x 0,75
40SMC036, 048, 060N H03VV-F
NOTE:
See the outdoor unit installation manual.
햴Interconnection cable (H07 RN-F)
1
10 80
10 80 2
3
10 80
10 100

GB - 11
40SMC---N
ENGLISH
Refrigerant connections
Electric connections for auxiliary pump installation - 40SMC009N-40SMC012N
PUMP SENSOR
To make electric connections you need to modify the cables connecting the N or C pole of the terminal block to the J3 pole of the card and
insert the pump contact according to the instructions shown in the diagram above.
Heat pump
40SMC 018N, 024N, 028N, 036N, 048N, 060N
NOTE:
See the outdoor unit installation manual.
햳Interconnection cable (H07 RN-F)
햴Interconnection cable (H07 RN-F)
Indoor and outdoor units CRC
interconnections (mm2)
Model GND R C Y O W2 S V1 V2 V3 V4 40 41 1 2 3
40SMC018N, 024N, 028N 3G1 4 x 1 Disconnected 3 x 0,75
40SMC036N, 048N, 060N H03VV-F
3
2
10 80
10 100
10 80
C
G
P
2
2 3C C Y O W2 V 1 V 2 V 3 V 4 40 41 1R S
C G P
2
1
3
N/C
N/O
COM
L
N
PS
230V-1N-50Hz
1
1
1
1
1
J6A
J6B
J18
J11
J5
1
J8
1
J15
J10
1
J17
J20
1
J13
1
1
J7
1
T1
J2
K1
1
J4
J3
230Vac - 3,15 A min
LNN Y O W2
Legend
1 Indoor unit
Earth
LLive power supply
NNeutral power supply
RPower supply connection to outdoor unit
CNeutral, connection to outdoor unit
YCompressor interlocking
contac
OReversing valve control
(Heat pump only)
W2 Outdoor fan signal
SThermostat end of defrosting
signal
V1, V2, V3, V4 Indoor fan speed
40, 41 Electric heater control
1, 2, 3 Room Controller control
2 Room Controller (CRC)
PPower supply
GEarth
CSignal

40SMC---N
GB - 12
Alarm code, accessories and guide for the owner
Alarm code
A diagnostic system is contained in the electronic card to
“check” the system integrity.
When the diagnostic system is under alarm, the red LED
installed onto the main card flashes as indicated below:
• 0,5 sec ON and 0,5 sec OFF with a 5 second pause before the
error code is repeated.
• The number of flashes depends on the error that has been
detected.
Not all of the errors can be reset (see table below).
Error Error Resettable
code *
3Air temperature sensor YES
4Internal battery temp. sensor YES
5External battery temp. sensor YES
7Outdoor unit error YES
10 EEPROM faulty YES
11 Card serial number faulty YES
12 Address/zone number incomplete YES
*NO: Turn off power supply to the system, check and repair, if necessary.
Turn on power.
YES: Check
Guide for the owner
When installation and tests are completed explain the Operation
and Maintenance Manual to the owner, with particular attention to
the main operating modes of the air conditioner, such as:
• Turning the unit on and off.
• Functions of the remote control.
Leave the two installation manuals for the indoor and outdoor
units with the owner for future use during maintenance operations
or for any other needs.
Accessories
For accessories refer to the product catalogues and documents.
/
/
1
1
1
J6A
J6B
1
J18
J11
1
J5
1
J8
1
J15
J10
1
J17
J20
1
J13
1
1
J7
1
J2
J1
1
J4
J3
PUMP SENSOR
To make electric connections you need to modify the cables connecting the N or C pole of the terminal block to the J3 pole of the card and insert
the pump contact according to the instructions shown in the diagram above.
Electric connection
Electric connections for auxiliary pump installation
40SMC018N-40SMC024N- 40SMC028N- 40SMC036N- 40SMC048N- 40SMC060N

GB - 13
40SMC---N
ENGLISH
Fan diagrams
40SMC009N
40SMC024N
1- Super high speed
(optional)
2 - High speed
3 - Medium speed
4 - Low speed
햶Air flow (l/s)
햶
40SMC012N
40SMC018N
Pa
Pa
100
90
80
70
60
50
40
30
20
10
0
70 90 110 130 150 170180 190
1
2
3
4
100
90
80
70
60
50
40
30
20
10
0
140 160 180 200 220120100
1
2
3
4
100
90
80
70
60
50
40
30
20
10
0
120 150 200 240
1
2
3
4
100
90
80
70
60
50
40
30
20
10
0
170 200 250 400300 350 410
1
2
3
4
햶햶
햶
Pa
Pa

40SMC---N
GB - 14
40SMC036N
햶햶
1- Super high speed
(optional)
2 - High speed
3 - Medium speed
4 - Low speed
햶Air flow (l/s)
40SMC028N
Pa Pa
Pa Pa
100
90
80
70
60
50
40
30
20
10
0
220 250 300 400 450350
1
2
3
4
100
90
80
70
60
50
40
30
20
10
0
300 350 400 450 500 550
1
2
3
4
190
90
40
30
20
10
0
300 400 500 600 700 800 850 900
180
170
160
150
140
130
120
110
100
80
70
60
50
200
1
2
3
4
190
90
40
30
20
10
0
300 400 500 600 700 800 900
200
180
170
160
150
140
130
120
110
100
80
70
60
50
1
2
3
4
햶
40SMC048N 40SMC060N
햶
Fan diagrams

L010127H27- 1205
Via R. Sanzio, 9 - 20058 Villasanta (MI) Italy - Tel. [phone]
The manufacturer reserves the right to change any product specifications without notice.
December, 2005. Printed in Italy