Casall X250 User manual

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Casall X250
93014
CROSSTRAINER

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Important: Please locate your serial number and record in the box below for service
support purposes.
Serial number here:



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S c r e w M 3 * 2 5 L ( 2 )
a l l e n b o l t M 8 * 1 2 L ( 8 )
X250
P-8
s t e e l w a s h e r ? 8 . 5 * ? 3 9 * 1 . 5 T
（
2
）
P-11
F l a t w a s h e r
8 . 5 * 2 5 * 2 T ( 4 )
P-12
P-19
a l l e n b o l t M 8 * 1 6 L ( 4 )
P-7
P-13
a l l e n b o l t M 8 * 2 0 L ( 4 )
P-10
P-4
F l a t w a s h e r
5 0 . 8 * D 1 7 * 2 T ( 2 )
P - 9
s t e e l w a s h e r ? 8 . 2 * ? 5 0 . 8 * 2 T
（
2
）
P-5
S c r e w M 8 * 1 2 L ( 4 )
Regular Washer
7*1t(1)
P-2 Spring Washer
7*2t(1) P
- 1 5
F l a t W a s h e r
1 6 f o r M 8 b o l t ( 4 )
F l a t w a s h e r
1 7 . 5 * 2 5 * 0 . 3 T ( 2 )
P-14

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Knob (foot pedal)M6*P1.0 (4)
Carrage bolt M6*P1.0*40L (black)(4)
X250
P-16
P i v o t T u b e ( 4 )
P-17 P-21
A l l e n K e y ( 2 )
B o x S p a n n e r ( 1 )
F l a t w a s h e r
3 8 . 1 * D 1 7 * 2 T ( 2 )
P-20
F l a t w a s h e r
5 0 . 8 * 1 7 * 2 T ( 2 )
P-6
Allen Bolt M7*P1.0*30L(1)
P-1
Spring Washer
6(4) P-18

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Assembly Diagram

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EXPLODED DIAGRAM

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PARTS LIST
Part no. Description QTY
A-1,A-2 Computer w/ Screw 1 SET
B-1 Front handlebar 1 PCS
B-2 Foam grip for front handlebar 2 PCS
B-3 End cap for front handlebar 2 PCS
B-4 Hand pulse for front handlebar 2 PCS
B-5 Screw M4x20L 2 PCS
B-6 Hand pulse sensor wire 1 PCS
C-1 Left upper handlebar 1 PCS
C-2 End cap for upper handlebar 2 PCS
C-3 Foam grip for upper handlebar 2 PCS
C-4 Right upper handlebar 1 PCS
D-1 Handlebar post 1 PCS
D-2 Upper computer cable 1 PCS
D-3 Screw M6xP0.8x15L 2 PCS
D-4 Axle bushing 2 PCS
E-1 Lower handlebar 2 PCS
E-2 Bushing for lower handlebar 4 PCS
E-3 Sleeve for lower handlebar 2 PCS
F-1 Main frame 1 PCS
F-2 C-clip 1 PCS
F-3 Wave washer 1 PCS
F-4 Flat washer 1 PCS
F-5 Sensor box 1 PCS
F-6 Sensor holder 1 PCS
F-7 DC wire 1 PCS
F-8 Screw M4x10L 1 PCS
F-9 Bearing 6004RS 2 PCS
F-10 Pattern nut M10xP1.25x7.3T 2 PCS
F-11 Drive belt J6 1219m/m 1 PCS
F-12 Screw M4x50L 5 PCS
F-13 Screw M5x16L 6 PCS
F-14 Left chain cover 1 PCS
F-15 Right chain cover 1 PCS
F-16 Cover for handlebar post 1 PCS
F-17 Front cover (Left) for pedal post 2 PCS
F-18 Front cover (Right) for pedal post 2 PCS
F-19 Left pedal 1 PCS
F-20 Right pedal 1 PCS
F-21 Axle for handlebar post 1 PCS
F-23 Allen bolt M8xP1.25x20L for handlebar post 4 PCS

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F-24 Flat washer φ8xφ19x2t for handlebar post 2 PCS
F-25 Curve washerφ8xφ19x2t for handlebar post 2 PCS
G~G-7 Flywheel set 1 SET
G-8 Pattern nut for flywheel 2 PCS
H~H-3 Magnetic set 1 SET
I-1 Left pedal arm 1 PCS
I-2 Screw M5x14L 4 PCS
I-3 Right pedal arm 1 PCS
I-4 Bushing for pedal arm 4 PCS
J-1 Front stabilizer 1 PCS
J-2 Left end cap w/transport wheel for front stabilizer 1 PCS
J-3 Right end cap w/transport wheel for front stabilizer 1 PCS
J-4 Screw 3/16”x3/4”2 PCS
K-1 Rear stabilizer 1 PCS
K-2 End cap for rear stabilizer 2 PCS
K-3 Screw 3/16”x11/8”4 PCS
K-4 Adjustment cap for rear stabilizer 2 PCS
L-1~L-11 Idler wheel set 1 SET
M, F-22 Gear box set 1 SET
N Adaptor 1 PCS
P-1~P-23 Bolts & nuts pack 1 SET
Q-1 Shaft 1 PCS
Q-2 Bushing 1 PCS
Q-3 Hex screw M8xP1.25x12L 3 PCS
Q-4 Drive pulley 1 PCS
R-1 Cap for round disc 2 PCS
R-2 Cross disc 2 PCS
R-3 Round disc 2 PCS
R-4 Self-tapping screw M4x14L 8 PCS
R-5 Flat washerφ5xφ16x1t 8 PCS

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ASSEMBLY STEPS
STEP 1
Attach the Front Stabilizer (J-1) to the Main Frame (F-1) using two Allen bolt (P-7) Attach
the Rear Stabilizer (K-1) to the Main Frame (F-1) using two Allen bolt (P-7).
STEP 2
1. Attach the one Flat washer (P-6) pass it through the Cross disc (R-2L/R).
2. Attach the Pedal post (I-1) onto the Cross disc (R-2L) using the φ50.8 Flat washer (P-
9) and φ25 Flat washer (P-12) and gasket (P-5) and allen bolt (P-10).
3. Attach the Pedal post (I-3) onto the Cross disc (R-2R) using the φ50.8 Flat washer (P-
9) and φ25 Flat washer (P-12) and gasket (P-5) and allen bolt (P-1).
F l a t w a s h e r
G a s k e t
（
2
）
F l a t w a s h e r
)
a l l e n b o l t
M 8 * 2 0 L ( 2 )
M8*16L *4

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STEP 3
1. Please remove of the four M8x20 Allen bolt (F-23) and 2 Flat washer (F-24) and 2
Curve washer (F-25) from the Main Frame (F-1)
2. Take the Handlebar post (D-1) and pass it through the Handlebar post cover (F-16).
3. Hold the Handlebar Post (D-1) and connect the Lower Computer Cable (F-22) and the
Upper Computer Cable (D-2)
4. Slide the Handlebar Post (D-1) into the Main Frame then fix with of four M8x 20 Allen
bolt (F-23) and 2 Flat washer (F-24) and Curve washer (F-25).
A l l e n b o l t
M 8 ( 4 )
F l a t W a s h e r ( 2 )
C u r v e w a s h e r ( 2 )