Case 580LE User manual

Copyright 2000 Case France
PrintedinFrance
CASE Cre 7-79443GB April 2000
580LE-SLE-LSP-LPS 590SLE-LSP LOADER BACKHOES
TABLE OF CONTENTS
DIVISION/SECTION N°SECTION REFERENCE N°
1GENERAL INFORMATION
Standard Torque Specifications and Loctite Product Chart..................................1001 7-79450GB
Fluids and Lubricants ...........................................................................................1002 7-79461GB
2
ENGINE
Removing and Installing the Engine and the Radiator.........................................2000 7-79471GB
Stall Tests .............................................................................................................2002 7-79482GB
Engine Specifications...........................................................................................2402*
Cylinder Head and Valves....................................................................................2415*
Engine Cylinder Block..........................................................................................2425*
Lubrication System...............................................................................................2445*
Cooling System....................................................................................................2455*
Turbocharger........................................................................................................2465*
Turbocharger Failure Analysis .............................................................................2565*
3 FUEL SYSTEM
Fuel System and Filters .......................................................................................3410*
Fuel Injector .........................................................................................................3413*
CAV Injection Pump .............................................................................................3414*
Bosch Injection Pump ..........................................................................................3415*
4 ELECTRICAL SYSTEM
Removal and Installation of Electrical Components.............................................4000 7-79490GB
Electrical Schematics...........................................................................................4001 7-79503GB
580LSP-590LSP Electronic System and Troubleshooting...................................4002 7-83511GB
Battery..................................................................................................................4003 7-79510GB
Starter Motor.........................................................................................................4004 7-79520GB
Instrument Cluster................................................................................................4005 7-79530GB
Alternator..............................................................................................................4007 7-79540GB
5
STEERING
Removing and Installing the Steering Components .............................................5000 7-79551GB
Steering Specifications, Pressure Checks and Troubleshooting (580LE)............5001 7-79561GB
Steering Specifications, Pressure Checks and Troubleshooting (580SLE)..........5001 7-79571GB
Steering Control Valve (Orbitrol), EATON Type....................................................5002 7-79580GB
Rotary Control Valve (Orbitrol), DANFOSS Type.................................................5002 7-27460GB
Steering Cylinders................................................................................................5003 7-79590GB
Front Axle, Two Wheel Drive Machines ...............................................................5005 7-79600GB
Front Axle, Four Wheel Drive Machines...............................................................5006 7-79611GB
*Refer to the Engine Service Manual

Cre 7-79443GB Edition 04-00 Printed inFrance.
6 TRANSMISSION
Removal and Installation of Transmission Components (CARRARO).................6000 7-27560GB
Removal and Installation of CLARK (Powershift) Transmission .........................6000 7-27570GB
Transmission Specifications, Pressure Checks
and Troubleshooting (CARRARO).......................................................................6002 7-79631GB
Transmission Specifications, Pressure Checks
and Troubleshooting (CLARK).........................................................................6002 7-84330GB
Wheels and Tires ................................................................................................6003 7-79640GB
Rear Axle and Planetaries ...................................................................................6004 7-79650R1GB
Rear Axle and Planetary (Standard).....................................................................6004 7-27300GB
Rear Axle and Planetary (Powershift)..................................................................6004 7-27310GB
Gearbox (CARRARO)..........................................................................................6007 7-79660GB
CLARK Powershift Transmission .........................................................................6007 7-83631GB
7
BRAKES
Removing and Installing the Braking System Components .................................7000 7-79671GB
Master-Cylinder....................................................................................................7003 7-79680GB
8
HYDRAULIC SYSTEM
Removing and Installing the Components of the Hydraulic System.....................8001 7-79690GB
Hydraulic System Specifications, Troubleshooting
and Pressure Checks (580LE).........................................................................8002 7-79701GB
Hydraulic System Specifications, Troubleshooting
and Pressure Checks (580SLE) ......................................................................8002 7-79711GB
Cleaning the Hydraulic System............................................................................8003 7-79720GB
Hydraulic Pump (580LE)......................................................................................8004 7-79731GB
Hydraulic Pump (580SLE)....................................................................................8004 7-79741GB
Loader Control Valve............................................................................................8005 7-79751GB
Cylinders ..............................................................................................................8006 7-79760GB
Backhoe Attachment Control Valve Block (580LE)..............................................8007 7-79771GB
Backhoe Attachment Control Valve Block (580SLE)............................................8007 7-79781GB
Auxiliary Control Valve .........................................................................................8008 7-79790GB
Accumulator for Machines Fitted with
Ride Control System (Optional).......................................................................8009 7-83520GB
Solenoid Valves for Machines Equipped with
Ride Control System (Optional).......................................................................8010 7-83530GB
Sideshift Carriage Locking Cylinder.....................................................................8011 7-21090GB
Boom Safety Valve...............................................................................................8012 7-27290GB
Dipper Safety Valve ..............................................................................................8013 7-27320GB
Loader Arm Safety Valve..................................................................................... 8014 7-27330GB
Swing Sequence Valve........................................................................................ 8020 7-21010GB

Cre 7-79443GB Edition 04-00 Printed in France
9 CHASSIS/ATTACHMENT
Pedals and Levers ...............................................................................................9001 7-79801GB
Air Conditioning Troubleshooting for Systems
with R-134a Refrigerant...................................................................................9002 7-79810GB
Air Conditioning Pressure Gauges and Checks for Systems
Using R-134a Refrigerant................................................................................9003 7-79820GB
Air Conditioning System Maintenance for Systems
Using Refrigerant R-134a................................................................................9004 7-79830GB
Servicing Components of Air Conditioning System
Using R-134a Refrigerant................................................................................9005 7-79840GB
Loader..................................................................................................................9006 7-79850GB
Cab with ROPS and Safety Frame with ROPS....................................................9007 7-27580GB
Backhoes Attachment ........................................................................................9008 7-79870GB
Seat and Safety Belt ............................................................................................9009 7-79880GB
Large Format Hydraulic and Electrical Schematics...........................................Pocket 7-79890FR
Section to be distributed at a later date.

Cre 7-79443GB Edition 04-00 Printed inFrance.

Thanks very much for your reading,
Want to get more information,
Please click here, Then get the complete
manual
NOTE:
If there is no response to click on the link above,
please download the PDF document first, and then
click on it.
Have any questions please write to me:
[e-mail]

Case Copyright 1996 Case France
Printed in U.K.
Issued March 1996
Cre 7-79450GB
1001
STANDARD TORQUE SPECIFICATIONS
AND LOCTITE PRODUCT CHART
Section
1001

1001-2
Cre 7-79450GB Issued 03-96 Printed in U.K.
TABLE OF CONTENTS
TORQUE SPECIFICATIONS - DECIMAL HARDWARE ..........................................................................................2
TORQUE SPECIFICATIONS - METRIC HARDWARE.............................................................................................3
TORQUE SPECIFICATIONS - STEEL HYDRAULIC FITTINGS...........................................................................4-5
LOCTITE PRODUCT CHART..................................................................................................................................6
TORQUES SPECIFICATIONS
(DECIMAL HARDWARE)
Use the torques in this chart when special torques
are not given. These torques apply to fasteners with
both UNC and UNF threads as received from suppli-
ers dry, or when lubricated with engine oil. Not appli-
cable if special graphities, Molydisulfide greases, or
other extreme pressure lubricants are used.
Grade 5 Bolts,
Nuts and Studs
Size Pound- inches Newton metres
1/4 inch 108 to 132 12 to 15
5/16 inch 204 to 252 23 to 28
3/8 inch 420 to 504 48 to 57
7/16 inch 54 to 64 73 to 87
1/2 inch 80 to 96 109 to 130
9/16 inch 110 to 132 149 to 179
5/8 inch 150 to 180 203 to 244
3/4 inch 270 to 324 366 to 439
7/8 inch 400 to 480 542 to 651
1.0 inch 580 to 696 787 to 944
1-1/8 inchs 800 to 880 1085 to 1193
1-1/4 inchs 1120 to 1240 1519 to 1681
1-3/8 inchs 1460 to 1680 190 to 2278
1-1/2 inchs 1940 to 2200 2631 to 2983
NOTE : Use thick nuts with Grade 8 bolts.
Grade 8 Bolts,
Nuts and Studs
Size Pound- inches Newton metres
1/4 inch 144 to 180 16 to 20
5/16 inch 288 to 348 33 to 39
3/8 inch 540 to 648 61 to 73
7/16 inch 70 to 84 95 to 114
1/2 inch 110 to 132 149 to 179
9/16 inch 160 to 192 217 to 260
5/8 inch 220 to 264 298 to 358
3/4 inch 380 to 456 515 to 618
7/8 inch 600 to 720 814 to 976
1.0 inch 900 to 1080 1220 to 1465
1-1/8 inchs 1280 to 1440 1736 to 1953
1-1/4 inchs 1820 to 2000 2468 to 2712
1-3/8 inchs 2380 to 2720 3227 to 3688
1-1/2 inchs 3160 to 3560 4285 to 4827

1001-3
Cre 7-79450GB Issued 03-96 Printed in U.K.
TORQUE SPECIFICATIONS
(METRIC HARDWARE)
Use the following torques when specifications are not
given.
These values apply to fasteners with coarse threads
as received from supplier, plated or unplated, or
when lubricated with engine oil. These values do not
apply il graphite or Molydisulfide grease or oil is used.
Grade 8.8 Bolts,
Nuts and Studs
Size Pound- inches Newton metres
M4 24 to 36 3 to 4
M5 60 to 72 7 to 8
M6 96 to 108 11 to 12
M8 228 to 276 26 to 31
M10 456 to 540 52 to 61
M12 66 to 79 90 to 107
M14 106 to 127 144 to 172
M16 160 to 200 217 to 271
M20 320 to 380 434 to 515
M24 500 to 600 675 to 815
M30 920 to 1100 1250 to 1500
M36 1600 to 1950 2175 to 2600
Grade 12.9 Bolts, Nuts and Studs
Usually the torque values specified for grade 10.9
fasteners can be used satisfactorily on grade 12.9
fasteners.
Grade 10.9 Bolts,
Nuts and Studs
Size Pound- inches Newton metres
M4 36 to 48 4 to 5
M5 84 to 96 9 to 11
M6 132 to 156 15 to 18
M8 324 to 384 37 to 43
M10 54 to 64 73 to 87
M12 93 to 112 125 to 150
M14 149 to 179 200 to 245
M16 230 to 280 310 to 380
M20 450 to 540 610 to 730
M24 780 to 940 1050 to 1275
M30 1470 to 1770 2000 to 2400
M36 2580 to 3090 3500 to 4200
8.8
10.9
12.9

1001-4
Cre 7-79450GB Issued 03-96 Printed in U.K.
TORQUE SPECIFICATIONS
(STEEL HYDRAULIC FITTINGS)
Tube OD
Hose ID Thread size Pound- inches Newton metres
37 Degree
flare fitting
1/4 inch/
6.4 mm 7/16-20 72 to 144 8 to 16
5/16 inch/
7.9 mm 1/2-20 96 to 92 11 to 22
3/8 inch/
9.5 mm 9/16-18 120 to 300 14 to 34
1/2 inch/
12.7 mm 3/4-16 180 to 504 20 to 57
5/8 inch/
15.9 7/8-14 300 to 696 34 to 79
3/4 inch/
19.0 mm 1-1/16-12 40 to 80 54 to 108
7/8 inch/
22.2 mm 1-3/16-12 60 to 100 81 to 135
1.0 inch/
25.4 mm 1-5/16-12 75 to 117 102 to 158
1-1/4 inch/
31.8 mm 1-5/8-12 125 to 165 169 to 223
1-1/2 inch/
38.1 mm 1-7/8-12 210 to 250 285 to 338
Split flange
mounting screws
Size Pound-
inches Newton metres
5/16-18 180 to 240 20 to 27
3/8-16 240 to 300 27 to 34
7/16-14 420 to 540 47 to 61
1/2-13 55 to 65 74 to 88
5/8-11 140 to 150 190 to 203
Tube OD
Hose ID Thread size Pound- inches Newton metres
Straight threads
with O-ring
1/4 inch/
6.4 mm 7/16-20 144 to 228 16 to 26
5/16 inch/
7.9 mm 1/2-20 192 to 300 22 to 34
3/8 inch/
9.5 mm 9/16-18 300 to 480 34 to 54
1/2 inch/
12.7 mm 3/4-16 540 to 804 57 to 91
5/8 inch/
15.9 7/8-14 58 to 92 79 to 124
3/4 inch/
19.0 mm 1-1/16-12 80 to 128 108 to 174
7/8 inch/
22.2 mm 1-3/16-12 100 to 160 136 to 216
1.0 inch/
25.4 mm 1-5/16-12 117 to 187 159 to 253
1-1/4 inch/
31.8 mm 1-5/8-12 165 to 264 224 to 357
1-1/2 inch/
38.1 mm 1-7/8-12 250 to 400 339 to 542

1001-5
Cre 7-79450GB Issued 03-96 Printed in U.K.
TORQUE SPECIFICATIONS
(STEEL HYDRAULIC FITTINGS)
Nom.SAE
dash size Tube OD Thread
size Pound- inches Newton metres Thread size Pound- inches Newton metres
O-ring face seal end O-ring boss end fitting or lock nut
-4 1/4 inch/
6.4 mm 9/16-18 120 to 144 14 to 16 7/16-20 204 to 240 23 to 27
-6 3/8 inch/
9.5 mm 11/16-16 216 to 240 24 to 27 9/16-18 300 to 360 34 to 41
-8 1/2 inch/
12.7 mm 13/16-16 384 to 480 43 to 54 3/4-16 540 to 600 61 to 68
-10 5/8 inch/
15.9 mm 1-14 552 to 672 62 to 76 7/8-14 60 to 65 81 to 88
-12 3/4 inch/
19.0 mm 1-3/16-12 65 to 80 90 to 110 1-1/16-12 85 to 90 115 to 122
-14 7/8 inch/
22.2 mm 1-3/16-12 65 to 80 90 to 110 1-3/16-12 95 to 100 129 to 136
-16 1.0 inch/
25.4 mm 1-7/16-12 92 to 105 125 to 140 1-5/16-12 115 to 125 156 to 169
-20 1-1/4 inch/
31.8 mm 1-11/16-12 125 to 140 170 to 190 1-5/8-12 150 to 160 203 to 217
-24 1-1/2 inch/
38.1 mm 2-12 150 to 180 200 to 254 1-7/8-12 190 to 200 258 to 271