Case 570ST The KING User manual

SERVICE MANUAL
English
August 2018
Part number 51523349
© 2018 Case New Holland Construction Equipment (India) Pvt. Ltd. All rights reserved.
570ST The KING
Backhoe Loader

SERVICEMANUAL
570ST-TheKING
5152334931/08/2018
EN
Find manuals at https://best-manuals.com

LinkProduct/Engine
ProductMarketProductEngine
570ST-TheKINGTwo-Wheel
Drive(2WD)
AsiaPacic8045.45.748
570ST-TheKINGFourWheel
Drive(4WD)
AsiaPacic8045.45.748
5152334931/08/2018
Find manuals at https://best-manuals.com

Contents
INTRODUCTION
Engine.......................................................................................10
[10.001]Engineandcrankcase.............................................................10.1
[10.206]Fuellters..........................................................................10.2
[10.202]Aircleanersandlines..............................................................10.3
[10.254]Intakeandexhaustmanifoldsandmufer.........................................10.4
[10.400]Enginecoolingsystem.............................................................10.5
[10.304]Enginelubricationsystem..........................................................10.6
Transmission..............................................................................21
[21.112]Powershuttletransmission.........................................................21.1
[21.134]Powershuttletransmissionexternalcontrols......................................21.2
[21.104]Powershuttletransmissionhydrauliccomponents................................21.3
[21.154]Powershuttletransmissioninternalcomponents..................................21.4
[21.700]Torqueconverter...................................................................21.5
Four-WheelDrive(4WD)system..................................................23
[23.314]Driveshaft..........................................................................23.1
Frontaxlesystem.......................................................................25
[25.100]Poweredfrontaxle.................................................................25.1
[25.102]Frontbevelgearsetanddifferential...............................................25.2
[25.108]Finaldrivehub,steeringknuckles,andshafts.....................................25.3
[25.400]Non-poweredfrontaxle............................................................25.4
Rearaxlesystem........................................................................27
[27.100]Poweredrearaxle..................................................................27.1
[27.106]Rearbevelgearsetanddifferential................................................27.2
[27.124]Finaldrivehub,steeringknuckles,andshafts.....................................27.3
Brakesandcontrols....................................................................33
5152334931/08/2018
Find manuals at https://best-manuals.com

[33.202]Hydraulicservicebrakes...........................................................33.1
[33.110]Parkingbrakeorparkinglock......................................................33.2
Hydraulicsystems.......................................................................35
[35.000]Hydraulicsystems..................................................................35.1
[35.300]Reservoir,cooler,andlters........................................................35.2
[35.104]Fixeddisplacementpump..........................................................35.3
[35.724]Frontloaderhydraulicsystemcontrol..............................................35.4
[35.701]Frontloaderarmhydraulicsystem.................................................35.5
[35.723]Frontloaderbuckethydraulicsystem..............................................35.6
[35.726]Excavatorandbackhoehydrauliccontrols.........................................35.7
[35.736]Boomhydraulicsystem............................................................35.8
[35.737]Dipperhydraulicsystem............................................................35.9
[35.738]Excavatorandbackhoebuckethydraulicsystem................................35.10
[35.360]Hammerandrotatingbuckethydraulicsystem..................................35.11
[35.739]Swingarmhydraulicsystem.....................................................35.12
[35.732]Stabilizercontrol.................................................................35.13
[35.AAA]Hydraulicsystemsgenericsub-group...........................................35.14
Framesandballasting.................................................................39
[39.100]Frame..............................................................................39.1
[39.129]Stabilizers..........................................................................39.2
Steering.....................................................................................41
[41.101]Steeringcontrol....................................................................41.1
[41.200]Hydrauliccontrolcomponents......................................................41.2
[41.216]Cylinders...........................................................................41.3
Wheels......................................................................................44
[44.511]Frontwheels........................................................................44.1
[44.520]Rearwheels........................................................................44.2
[44.AAA]Wheelsgenericsub-group........................................................44.3
5152334931/08/2018
Find manuals at https://best-manuals.com

Electricalsystems.......................................................................55
[55.100]Harnessesandconnectors.........................................................55.1
[55.201]Enginestartingsystem.............................................................55.2
[55.301]Alternator...........................................................................55.3
[55.302]Battery..............................................................................55.4
[55.011]Fueltanksystem...................................................................55.5
[55.512]Cabcontrols........................................................................55.6
[55.518]Wiperandwashersystem..........................................................55.7
[55.404]Externallighting....................................................................55.8
[55.408]Warningindicators,alarms,andinstruments......................................55.9
Frontloaderandbucket...............................................................82
[82.100]Arm.................................................................................82.1
[82.300]Bucket..............................................................................82.2
Booms,dippers,andbuckets.......................................................84
[84.910]Boom...............................................................................84.1
[84.912]Dipperarm.........................................................................84.2
Platform,cab,bodywork,anddecals.............................................90
[90.156]Cabwindshieldandwindows......................................................90.1
[90.110]Operatorplatformlesscab.........................................................90.2
[90.114]Operatorprotections...............................................................90.3
[90.100]Enginehoodandpanels...........................................................90.4
5152334931/08/2018
Find manuals at https://best-manuals.com

5152334931/08/2018
Find manuals at https://best-manuals.com

INTRODUCTION
5152334931/08/2018
1
Find manuals at https://best-manuals.com

Contents
INTRODUCTION
Safetyrules.....................................................................................3
Safetyrules.....................................................................................4
Safetyrules-Ductileiron.......................................................................5
Safetyrules-Ductileiron.......................................................................6
Safetyrules.....................................................................................7
Personalsafety.................................................................................8
Safetyrules-Ecologyandtheenvironment....................................................9
Basicinstructions-Importantnoticeregardingequipmentservicing.........................10
Basicinstructions.............................................................................11
Basicinstructions-Fuseandrelaylocations.................................................12
Basicinstructions.............................................................................14
Basicinstructions.............................................................................16
Basicinstructions.............................................................................17
Basicinstructions-Shopandassembly......................................................19
Basicinstructions-Minimumtighteningtorquesfornormalassembly.......................21
Electricalsystems-Basicinstructions-Standardtorquedataforhydraulics................26
Torque-Standardtorquedataforhydraulics.................................................28
Abbreviation-Measurements................................................................30
Capacities.....................................................................................32
5152334931/08/2018
2
Find manuals at https://best-manuals.com

INTRODUCTION
Safetyrules
Personalsafety
Thisisthesafetyalertsymbol.Itisusedtoalertyoutopotentialpersonalinjuryhazards.Obeyall
safetymessagesthatfollowthissymboltoavoidpossibledeathorinjury.
ThroughoutthismanualyouwillndthesignalwordsDANGER,WARNING,andCAUTIONfollowedbyspecialin-
structions.Theseprecautionsareintendedforthepersonalsafetyofyouandthoseworkingwithyou.
Readandunderstandallthesafetymessagesinthismanualbeforeyouoperateorservicethemachine.
DANGERindicatesahazardoussituationthat,ifnotavoided,willresultindeathorseriousinjury.
WARNINGindicatesahazardoussituationthat,ifnotavoided,couldresultindeathorseriousinjury.
CAUTIONindicatesahazardoussituationthat,ifnotavoided,couldresultinminorormoderateinjury.
FAILURETOFOLLOWDANGER,WARNING,ANDCAUTIONMESSAGESCOULDRESULT
INDEATHORSERIOUSINJURY .
Machinesafety
NOTICE:Noticeindicatesasituationthat,ifnotavoided,couldresultinmachineorpropertydamage.
ThroughoutthismanualyouwillndthesignalwordNoticefollowedbyspecialinstructionstopreventmachineor
propertydamage.ThewordNoticeisusedtoaddresspracticesnotrelatedtopersonalsafety.
Information
NOTE:Noteindicatesadditionalinformationthatclariessteps,procedures,orotherinformationinthismanual.
ThroughoutthismanualyouwillndthewordNotefollowedbyadditionalinformationaboutastep,procedure,or
otherinformationinthemanual.ThewordNoteisnotintendedtoaddresspersonalsafetyorpropertydamage.
5152334931/08/2018
3
Find manuals at https://best-manuals.com

INTRODUCTION
Safetyrules
DANGER
Improperoperationorserviceofthismachinecanresultinanaccident.
Donotoperatethismachineorperformanylubrication,maintenance,orrepaironituntilyouhave
readandunderstoodtheoperation,lubrication,maintenance,andrepairinformation.
Failuretocomplywillresultindeathorseriousinjury.D0010A
WARNING
Maintenancehazard!
Alwaysperformallserviceprocedurespunctuallyattheintervalsstatedinthismanual.Thisensures
optimumperformancelevelsandmaximumsafetyduringmachineoperation.
Failuretocomplycouldresultindeathorseriousinjury.W0132A
NOTICE:Extremeworkingandenvironmentalconditionsrequireshortenedserviceintervals.
UseCaseuids,lubricants,andltersforthebestprotectionandperformanceofyourmachine.Alluids,lubricants,
andltersmustbedisposedofincompliancewithenvironmentalstandardsandregulations.ContactyourDealerwith
anyquestionsregardingtheserviceandmaintenanceofthismachine.
Usethismanualwiththeoperator'smanualtounderstandandperformthecompleteserviceprocedures.Readthe
safetydecalsandinformationdecalsonthemachine.ReadtheOperator’sManualandsafetymanual.Understand
theoperationofthemachinebeforeyoustartanyservice.
Beforeyouservicethemachine,puta“DoNotOperate”tagonthesteeringwheeloroverthekeyswitch.Ensurethe
tagisatalocationwhereeveryonewhomightoperateorservicethemachinemayseeclearly.
Plasticandresinparts
•Avoidusinggasoline,paintthinner,etc.whencleaningplasticparts,console,instrumentcluster,etc.
•Useonlywater,mildsoap,andasoftclothwhenyoucleantheseparts.
•Usinggasoline,thinners,etc.cancausediscoloration,cracking,ordeformationofthepartbeingcleaned.
5152334931/08/2018
4

INTRODUCTION
Safetyrules-Ductileiron
DANGER
Alteringcastductileironcancauseittoweakenorbreak.
Beforeyouweld,cut,ordrillholesonanypartofthismachine,makesurethatthepartisnotcast
ductileiron.
Failuretocomplywillresultindeathorseriousinjury.D0148A
Alteringcastductileironcancauseittoweakenorbreak.Unauthorizedmodicationstocastductileironpartscan
causedeathorseriousinjury.Donotweld,cut,drill,repair,orattachitemstocastductileironpartsonthismachine.
Beforeyouweld,cut,ordrillholesonanypartofthismachine,makesurethepartisnotcastductileiron.Seeyour
dealerifyoudonotknowifapartiscastductileiron.
Thefollowingitemsareexamplesofcastductileironparts.Theremayalsobeotherpartsmadeofcastductile
ironthatarenotonthelistbelow.
•two-wheeldrivesteeringlink
•dumplinks
•frontaxle
•stabilizers
•extend-a-hoe
•swingtower
•bucketlinkage
•Air-Conditioning(A/C)compressormountingbracket
Donotmakeanyunauthorizedmodications.Consultanauthorizeddealerbeforemakinganychanges,additions,
ormodicationstothismachine.
5152334931/08/2018
5

INTRODUCTION
Safetyrules-Ductileiron
DANGER
Improperoperationorserviceofthismachinecanresultinanaccident.
Anyunauthorizedmodicationsmadetothismachinecanhaveseriousconsequences.Consultan
authorizeddealeronchanges,additions,ormodicationsthatmayberequiredforthismachine.Do
notmakeanyunauthorizedmodications.
Failuretocomplywillresultindeathorseriousinjury.D0030A
Beforeyouweld,cut,ordrillholesonanypartofthismachine,makesurethepartisnotcastductileiron.Seeyour
dealerifyoudonotknowifapartiscastductileiron.Thefollowingarecastductileironparts:
•twowheeldrivesteeringlink
•dumplinks
•frontaxle
•stabilizers
•extendahoe
•swing
•bucketlinkage
•AirConditioning(A/C)compressormountingbracket
Unauthorizedmodicationstocastductileironpartscancauseinjuryordeath.Welding,cutting,ordrillingcancause
castductileirontobreak.Donotweld,cut,ordrilltorepairortoattachitemstocastductileironpartsonthismachine.
5152334931/08/2018
6

INTRODUCTION
Safetyrules
Unlessotherwiseinstructed,alwaysperformthesestepsbeforeyouservicethemachine:
1.Parkthemachineonaat,levelsurface.
2.Placethebackhoeinthetransportpositionwiththeswinglockpininstalledfortransport.
3.Placetheloaderbucketontheground,withthebottomoftheloaderbucketparalleltothesurface.
4.Placethedirectioncontrolleverandthetransmissioninneutral.
5.Ifyouneedtoopenthehoodtoperformservice,raisetheloaderarmsandinstallthesupportstrut.
6.Shutdowntheengine.
7.Placea'DoNotOperate'tagonthekeyswitchsothatitisvisibletootherworkersorremovethekey.
5152334931/08/2018
7

INTRODUCTION
Personalsafety
1.Makesuretoarrestallfuelleaks.Anyfueloroilspilledonhotsurfaceorelectricalcomponentsmaycausere
accidents.Makesurethatthemachineissealedfromleakage.
2.Donotallowstraw,trash,birdnestsorammablematerialinthemachineandremovethesameastheycanignite
reonhotsurfaces.
3.Makesurethereextinguisherinstalledonornearthemachine.Ifalreadyequipped,thereextinguisheris
maintainedandservicedaccordingtothemanufacturer’sinstructions.
4.Checkandmakesuretocleanallthetrashfromthemachineespeciallyaroundhotcomponentssuchasthe
engine,transmission,exhaust,battery,etc.Dothesechecksandcleanthemachineatleastonceaday,probablyat
theendoftheday.Morefrequentchecksandcleaningofmachinemaybenecessarydependingontheoperating
environmentandconditions.
5.Inspecttheelectricalsystemforlooseconnectionsandfrayedinsulation.Repairorreplacethelooseordamaged
parts.
6.Checkandremovethedebrisaccumulationaroundmovingcomponentssuchasbearings,pulleys,belts,gears,
cleaningfans,etc.Morefrequentcleaningofthemachinemaybenecessarydependingontheoperatingenvironment
andconditions.
7.Checkallfuses,relay,andMCB’sforcorrectratingsandvalidity.Replacethedefectiveornon-complaintparts.Do
nottobypass/override/tamperanysafetysystemsofthemachine.
8.Checkandremoveanyoilyragsorotherammablematerialonthemachine.Donottostoresuchmaterialaround
oronthemachine.
9.Makesurethatdonotweldoramecutanyitemsthatcontainammablematerial.Cleantheitemsthoroughly
withnon-ammablesolventsbeforeweldingorame-cutting.
10.Immediatelyinvestigateanyunusualsmellsorodorsthatmayemergeduringoperationofthemachine.Always
awareofsuchobservationsandactionsthereof.
11.MakesurethatthemachineisservicedonlybyauthorizedCASECONSTRUCTIONdealerserviceteamandnot
byanyexternalparties.
12.Checkandremoveanynon-recommendeddevicesthatarettedonthemachine.Donottouseanydevicesthat
arenotastandardtmentbythecompany.
13.Thepersonnelmakesurethattheydonotsmokeorusemobileswhilerefuelling.Itisnotadvisabletopark
themachinenearaplacewhichposesrehazard(Workshopswherewelding,grinding,gascuttingetcisunderway,
bonresetc).
NOTICE:Anydamagetothemachineduetonon-adherenceoftheaboveguidelinesandinstructionsmayleadthe
warrantyvoidforthemachine.
5152334931/08/2018
8

INTRODUCTION
Safetyrules-Ecologyandtheenvironment
Soil,air,andwaterarevitalfactorsofagricultureandlifeingeneral.Whenlegislationdoesnotyetrulethetreatment
ofsomeofthesubstancesrequiredbyadvancedtechnology,soundjudgmentshouldgoverntheuseanddisposalof
productsofachemicalandpetrochemicalnature.
NOTE:Thefollowingarerecommendationsthatmaybeofassistance:
•Becomeacquaintedwithandensurethatyouunderstandtherelativelegislationapplicabletoyourcountry.
•Wherenolegislationexists,obtaininformationfromsuppliersofoils,lters,batteries,fuels,antifreeze,cleaning
agents,etc.,withregardtotheireffectonmanandnatureandhowtosafelystore,use,anddisposeofthese
substances.
Helpfulhints
•Avoidllingtanksusingcansorinappropriatepressurizedfueldeliverysystemsthatmaycauseconsiderable
spillage.
•Ingeneral,avoidskincontactwithallfuels,oils,acids,solvents,etc.Mostofthemcontainsubstancesthatmaybe
harmfultoyourhealth.
•Modernoilscontainadditives.Donotburncontaminatedfuelsandorwasteoilsinordinaryheatingsystems.
•Avoidspillagewhendrainingoffusedenginecoolantmixtures,engine,gearboxandhydraulicoils,brakeuids,etc.
Donotmixdrainedbrakeuidsorfuelswithlubricants.Storethemsafelyuntiltheycanbedisposedofinaproper
waytocomplywithlocallegislationandavailableresources.
•Moderncoolantmixtures,i.e.antifreezeandotheradditives,shouldbereplacedeverytwoyears.Theyshouldnot
beallowedtogetintothesoil,butshouldbecollectedanddisposedofproperly.
•Repairanyleaksordefectsintheenginecoolingorhydraulicsystemimmediately.
•Donotincreasethepressureinapressurizedcircuitasthismayleadtoacomponentfailure.
•Protecthosesduringweldingaspenetratingweldsplattermayburnaholeorweakenthem,allowingthelossof
oils,coolant,etc.
5152334931/08/2018
9

INTRODUCTION
Basicinstructions-Importantnoticeregardingequipmentservicing
Allrepairandmaintenanceworklistedinthismanualmustbecarriedoutonlybyqualieddealershippersonnel,
strictlycomplyingwiththeinstructionsgiven,andusing,wheneverpossible,thespecialtools.
Anyonewhoperformsrepairandmaintenanceoperationswithoutcomplyingwiththeproceduresprovidedherein
shallberesponsibleforanysubsequentdamages.
Themanufacturerandalltheorganizationsofitsdistributionchain,including-withoutlimitation-national,regional,
orlocalCASEDealers,rejectanyresponsibilityfordamagescausedbypartsand/orcomponentsnotapprovedby
themanufacturer,includingthoseusedfortheservicingorrepairoftheproductmanufacturedormarketedbythe
manufacturer.
Inanycase,nowarrantyisgivenorattributedontheproductmanufacturedormarketedbythemanufacturerincase
ofdamagescausedbypartsand/orcomponentsnotapprovedbythemanufacturer.
Theinformationinthismanualisup-to-dateatthedateofthepublication.Itisthepolicyofthemanufacturerfor
continuousimprovement.Someinformationcouldnotbeupdatedduetomodicationsofatechnicalorcommercial
type,orchangestothelawsandregulationsofdifferentcountries.
Incaseofquestions,refertoyourCaseNewHollandConstructionEquipmentsSalesandServiceNetworks.
5152334931/08/2018
10

INTRODUCTION
Basicinstructions
WARNING
Explosivegas!
Batteriesemitexplosivehydrogengasandotherfumeswhilecharging.Ventilatethechargingarea.
Keepthebatteryawayfromsparks,openames,andotherignitionsources.Neverchargeafrozen
battery.
Failuretocomplycouldresultindeathorseriousinjury.W0005A
WARNING
Hazardouschemicals!
Batteryelectrolytecontainssulfuricacid.Contactwithskinandeyescouldresultinsevereirritation
andburns.Alwayswearsplash-proofgogglesandprotectiveclothing(glovesandaprons).Wash
handsafterhandling.
Failuretocomplycouldresultindeathorseriousinjury.W0006A
•Donotruntheenginewiththealternatorwiresdisconnected.
•Beforeusinganelectricwelder,disconnectthealternatorwires,instrumentclusterandbatteries.
•Donotuseasteamcleaneroracleaningsolventtocleanthealternator.
•Keepthebatteryventsclean.Ensurethebatteryventsarenotrestricted.
Disconnectbattery
1.Openthebatterycompartmentcoverontherighthand
sidestepofthevehicle,usingthekey.
2.Disconnectthenegativebatterycable(1)fromthe
negativebatteryterminal.
PTIL13TLB1199AB1
5152334931/08/2018
11

INTRODUCTION
Basicinstructions-Fuseandrelaylocations
Themachineisequippedwithafuselocatedonthesideconsole.
Sideconsolebox
1.Turnthethumbscrews(1)toloosenthepanelcover
(2)forthefusebox.Removethepanelcover.
2.Removethefuseboxcoversasneeded.
3.Refertothedecalontopofthepanelcoverforfuse,
relay,and/ordiodefunctions.
PTIL13TLB0302AB1
SlNo.FusedetailsFuserating
1Frontworklight15A
212Vpoweroutput10A
3Rearworklight15A
4Horn,hazardlightcontrol15A
5Cabin,fan,radio10A
6Installerignition10A
7Wiper10A
8DrivinglampLOW15A
9DrivinglampHIGH15A
10Cabindomelight10A
11HVAC(Iftted)20A
12Loaderselflevel10A
13Sideshiftlock10A
14Cluster10A
15Speedometer10A
16Stoplamps10A
17Hazardlightscontrolignition10A
18Fuelshutoff10A
194WD(Iftted)10A
20Shuttlecontrol10A
Thefusesarearrangedasperthegure2.
PTIL12TLB0441AA2
5152334931/08/2018
12

INTRODUCTION
Lampdetails
Beforeusingthemachine,itisrecommendedtocheckthatalllightsarecleanandcorrectlyoperating.
SlNo.LampdescriptionLampwattage
1Headlamp65W/55W
2Frontworklight55W
3Rearworklight55W
4Stoplamp21W
5Parklamp10W
6Reverslamp21W
7Turnlamp21W
8Directionindicators5W
9Licenseplatelamp5W
5152334931/08/2018
13