Case SR200 User manual

PrintedinU.S.A.
Copyright © 2011 CNHAmerica LLC. All Rights Reserved.
CaseisaregisteredtrademarkofCNH America LLC.
Racine Wisconsin 53404 U.S.A.
Part number 84423866
1st edition English
July 2011
SERVICE MANUAL
SR130 SR200
SR150 SR220
SR175 SR250
SV185 SV250
SV300
Alpha Series Skid Steer Loader
TR270
TR320
TV380
Alpha Series Compact Track Loader

Contents
INTRODUCTION
HYDRAULIC,PNEUMATIC,ELECTRICAL,ELECTRONICSYSTEMSA
PRIMARYHYDRAULICPOWERSYSTEM..............................................A.10.A
SECONDARYHYDRAULICPOWERSYSTEM..........................................A.12.A
HYDRAULICCOMMANDSYSTEM......................................................A.14.A
HIGH-FLOWHYDRAULICPOWERSYSTEM...........................................A.16.A
ELECTRICALPOWERSYSTEM........................................................A.30.A
LIGHTINGSYSTEM......................................................................A.40.A
ELECTRONICSYSTEM.................................................................A.50.A
FAULTCODES...........................................................................A.50.A
ENGINEANDPTOIN...................................................................B
ENGINE..................................................................................B.10.A
FUELANDINJECTIONSYSTEM........................................................B.20.A
AIRINTAKESYSTEM....................................................................B.30.A
ENGINECOOLANTSYSTEM...........................................................B.50.A
STARTINGSYSTEM.....................................................................B.80.A
TRANSMISSION,DRIVEANDPTOOUT........................................C
TRANSMISSIONHydrostatic.............................................................C.20.F
AXLES,BRAKESANDSTEERING.................................................D
Finaldrive................................................................................D.15.A
FinaldriveHydraulicdrive................................................................D.15.C
STEERINGMechanical..................................................................D.20.B
PARKINGBRAKEHydraulic.............................................................D.32.C
WHEELSANDTRACKSTracks.........................................................D.50.B
WHEELSANDTRACKSWheels.........................................................D.50.C
FRAMEANDCAB........................................................................E
FRAMEPrimaryframe...................................................................E.10.B
SHIELD...................................................................................E.20.A
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USERCONTROLSANDSEAT..........................................................E.32.A
USERCONTROLSANDSEATOperatorseat...........................................E.32.C
USERPLATFORM.......................................................................E.34.A
ENVIRONMENTCONTROLHeatingsystem............................................E.40.B
ENVIRONMENTCONTROLAir-conditioningsystem....................................E.40.C
SAFETYSECURITYACCESSORIESSafety............................................E.50.B
FRAMEPOSITIONING.................................................................F
STABILISINGBallasting..................................................................F.20.B
TOOLPOSITIONING....................................................................G
LIFTING..................................................................................G.10.A
TILTING..................................................................................G.20.A
LEVELLING..............................................................................G.30.A
SECONDARYFUNCTIONSHydraulic...................................................G.90.C
HITCHANDWORKINGTOOL.......................................................H
BOOMLift................................................................................H.20.B
ARMTOOLATTACHMENTTilt...........................................................H.30.C
SINGLEARMLift.........................................................................H.40.B
SINGLEARMTOOLATTACHMENTTilt.................................................H.50.C
EXCAVATINGANDLANDSCAPING...............................................J
DIGGINGNon-articulateddiggingtools..................................................J.20.B
CARRYINGUnarticulatedtools..........................................................J.50.B
COUPLINGMechanicalcoupling.........................................................J.80.B
COUPLINGHydrauliccoupling...........................................................J.80.C
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INTRODUCTION
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Contents
INTRODUCTION
Foreword-Ecologyandtheenvironment......................................................3
Safetyrules.....................................................................................4
S-Series,T-Series
Safetyrules-Personalsafety..................................................................5
Safetyrules.....................................................................................6
Basicinstructions-HowToUseandNavigateThroughThisManual..........................7
Basicinstructions-Importantnoticeregardingequipmentservicing.........................12
Basicinstructions-ShopandAssembly......................................................13
Torque-Minimumtighteningtorquesfornormalassembly...................................15
S-Series,T-Series
Torque-Standardtorquedataforhydraulics.................................................20
Generalspecication-BiodieselFuels.......................................................22
Generalspecication-GeneralWelding.....................................................23
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INTRODUCTION
Foreword-Ecologyandtheenvironment
Soil,air,andwaterarevitalfactorsofagricultureandlifeingeneral.Whenlegislationdoesnotyetrulethetreatment
ofsomeofthesubstanceswhicharerequiredbyadvancedtechnology,soundjudgementshouldgoverntheuseand
disposalofproductsofachemicalandpetrochemicalnature.
NOTICE:Thefollowingarerecommendationswhichmaybeofassistance:
•Becomeacquaintedwithandensurethatyouunderstandtherelativelegislationapplicabletoyourcountry.
•Wherenolegislationexists,obtaininformationfromsuppliersofoils,lters,batteries,fuels,antifreeze,cleaning
agents,etc.,withregardtotheireffectonmanandnatureandhowtosafelystore,useanddisposeofthese
substances.
•Agriculturalconsultantswill,inmanycases,beabletohelpyouaswell.
HELPFULHINTS
•Avoidllingtanksusingcansorinappropriatepressurizedfueldeliverysystemswhichmaycauseconsiderable
spillage.
•Ingeneral,avoidskincontactwithallfuels,oils,acids,solvents,etc.Mostofthemcontainsubstanceswhich
maybeharmfultoyourhealth.
•Modernoilscontainadditives.Donotburncontaminatedfuelsandorwasteoilsinordinaryheatingsystems.
•Avoidspillagewhendrainingoffusedenginecoolantmixtures,engine,gearboxandhydraulicoils,brakeuids,
etc.Donotmixdrainedbrakeuidsorfuelswithlubricants.Storethemsafelyuntiltheycanbedisposedofin
aproperwaytocomplywithlocallegislationandavailableresources.
•Moderncoolantmixtures,i.e.antifreezeandotheradditives,shouldbereplacedeverytwoyears.Theyshould
notbeallowedtogetintothesoilbutshouldbecollectedanddisposedofproperly.
•Donotopentheair-conditioningsystemyourself.Itcontainsgaseswhichshouldnotbereleasedintotheat-
mosphere.YourCASECONSTRUCTIONdealerorairconditioningspecialisthasaspecialextractorforthis
purposeandwillhavetorechargethesystemproperly.
•Repairanyleaksordefectsintheenginecoolingorhydraulicsystemimmediately.
•Donotincreasethepressureinapressurizedcircuitasthismayleadtoacomponentfailure.
•Protecthosesduringweldingaspenetratingweldsplattermayburnaholeorweakenthem,allowingthelossof
oils,coolant,etc.
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INTRODUCTION
Safetyrules
S-Series,T-Series
Personalsafety
Thisisthesafetyalertsymbol.Itisusedtoalertyoutopotentialpersonalinjuryhazards.Obeyall
safetymessagesthatfollowthissymboltoavoidpossibledeathorinjury.
Throughoutthismanualandonmachinedecals,youwillndthesignalwordsDANGER,WARNING,andCAUTION
followedbyspecialinstructions.Theseprecautionsareintendedforthepersonalsafetyofyouandthoseworking
withyou.
Readandunderstandallthesafetymessagesinthismanualbeforeyouoperateorservicethemachine.
DANGERindicatesahazardoussituationwhich,ifnotavoided,willresultindeathorseriousinjury.The
colorassociatedwithDANGERisRED.
WARNINGindicatesahazardoussituationwhich,ifnotavoided,couldresultindeathorseriousinjury.
ThecolorassociatedwithWARNINGisORANGE.
CAUTION,usedwiththesafetyalertsymbol,indicatesahazardoussituationwhich,ifnotavoided,couldresult
inminorormoderateinjury.ThecolorassociatedwithCAUTIONisYELLOW.
FAILURETOFOLLOWDANGER,WARNING,ANDCAUTIONMESSAGESCOULDRESULT
INDEATHORSERIOUSINJURY.
Machinesafety
NOTICE:Noticeindicatesasituationwhich,ifnotavoided,couldresultinmachineorpropertydamage.Thecolor
associatedwithNoticeisBLUE.
ThroughoutthismanualyouwillndthesignalwordNoticefollowedbyspecialinstructionstopreventmachineor
propertydamage.ThewordNoticeisusedtoaddresspracticesnotrelatedtopersonalsafety.
Information
NOTE:Noteindicatesadditionalinformationwhichclariessteps,procedures,orotherinformationinthismanual.
ThroughoutthismanualyouwillndthewordNotefollowedbyadditionalinformationaboutastep,procedure,or
otherinformationinthemanual.ThewordNoteisnotintendedtoaddresspersonalsafetyorpropertydamage.
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INTRODUCTION
Safetyrules-Personalsafety
Carefullystudytheseprecautions,andthoseincludedintheexternalattachmentoperators
manual,andinsistthattheybefollowedbythoseworkingwithandforyou.
1.ThoroughlyreadandunderstandthismanualandtheattachmentOperator’sManualbeforeoperatingthisor
anyotherequipment.
2.Besureallpeopleandpetsareclearofthemachinebeforestarting.Soundthehorn,ifequipped,threetimes
beforestartingengine.
3.Onlytheoperatorshouldbeonthemachinewheninoperation.Neverallowanyonetoclimbontothemachine
whileitisinmotion.IfthemachineisequippedwithanInstructorsSeat,thismustonlybeusedfortraining
purposes.PassengersmustnotbeallowedtousetheInstructorsSeat.
4.Keepallshieldsinplace.Neverworkaroundthemachineoranyoftheattachmentswhilewearinglooseclothing
thatmightcatchonmovingparts.
5.Observethefollowingprecautionswheneverlubricatingthemachineormakingadjustments.
•Disengageallclutchingleversorswitches.
•Lowertheattachment,ifequipped,tothegroundorraisetheattachmentcompletelyandengage
thecylindersafetylocks.Completingtheseactionswillpreventtheattachmentfromloweringun-
expectedly.
•Engagetheparkingbrake.
•Shutofftheengineandremovethekey.
•Waitforallmachinemovementtostopbeforeleavingtheoperatorsplatform.
6.Alwayskeepthemachineingearwhiletravellingdownhill.
7.Themachineshouldalwaysbeequippedwithsufcientfrontorrearaxleweightforsafeoperation.
8.Undersomeeldconditions,moreweightmayberequiredatthefrontorrearaxleforadequatestability.This
isespeciallyimportantwhenoperatinginhillyconditionsor/whenusingheavyattachments.
9.Alwayslowertheattachment,shutofftheengine,settheparkingbrake,engagethetransmissiongears,remove
thekeyandwaitforallmachinemovementtostopbeforeleavingtheoperatorsplatform.
10.Iftheattachmentormachineshouldbecomeobstructedorplugged;settheparkingbrake,shutofftheengine
andremovethekey,engagethetransmissiongears,waitforallmachineorattachmentmotiontocometoa
stop,beforeleavingtheoperatorsplatformtoremovingtheobstructionorplug.
11.Neverdisconnectormakeanyadjustmentstothehydraulicsystemunlessthemachineand/ortheattachment
isloweredtothegroundorthesafetylock(s)isintheengagedposition.
12.Useoftheashinglightsishighlyrecommendedwhenoperatingonapublicroad.
13.Whentransportingonaroadorhighway,useaccessorylightsanddevicesforadequatewarningtotheoperators
ofothervehicles.Inthisregard,checklocalgovernmentregulations.Varioussafetylightsanddevicesare
availablefromyourCASECONSTRUCTIONdealer.
14.Practicesafety365daysayear.
15.Keepallyourequipmentinsafeoperatingcondition.
16.Keepallguardsandsafetydevicesinplace.
17.Alwayssettheparkingbrake,shutofftheengineandremovethekey,engagethetransmissiongears,waitforall
machineorattachmentmotiontocometoastop,beforeleavingtheoperatorsplatformtoservicethemachine
andattachment.
18.Remember:Acarefuloperatoristhebestinsuranceagainstanaccident.
19.Extremecareshouldbetakeninkeepinghandsandclothingawayfrommovingparts.
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INTRODUCTION
Safetyrules
BT09A2131
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INTRODUCTION
Basicinstructions-HowToUseandNavigateThroughThisManual
TechnicalInformation
Thismanualhasbeenproducedbyanewtechnicalinformationsystem.Thisnewsystemisdesignedtodeliver
technicalinformationelectronicallythroughWebdelivery,DVDandinpapermanuals.AcodingsystemcalledSAP
hasbeendevelopedtolinkthetechnicalinformationtootherProductSupportfunctions,e.g.,Warranty.
Technicalinformationiswrittentosupportthemaintenanceandserviceofthefunctionsorsystemsonacustomer's
machine.Whenacustomerhasaconcernonhismachineitisusuallybecauseafunctionorsystemonhismachine
isnotworkingatall,isnotworkingefciently,orisnotrespondingcorrectlytohiscommands.Whenyoureferto
thetechnicalinformationinthismanualtoresolvethatcustomer'sconcern,youwillndalltheinformationclassied
usingtheSAPcoding,accordingtothefunctionsorsystemsonthatmachine.Onceyouhavelocatedthetechnical
informationforthatfunctionorsystemthenyouwillndallthemechanical,electricalorhydraulicdevices,compo-
nents,assembliesandsubassembliesforthatfunctionorsystem.Youwillalsondallthetypesofinformationthat
havebeenwrittenforthatfunctionorsystem,thetechnicaldata(specications),thefunctionaldata(howitworks),
thediagnosticdata(faultcodesandtroubleshooting)andtheservicedata(remove,installadjust,etc.).
ByintegratingSAPcodingintotechnicalinformation,youwillbeabletosearchandretrievejusttherightpieceof
technicalinformationyouneedtoresolvethatcustomer'sconcernonhismachine.Thisismadepossiblebyattaching
3categoriestoeachpieceoftechnicalinformationduringtheauthoringprocess.
TherstcategoryistheLocation,thesecondcategoryistheInformationTypeandthethirdcategoryistheProduct:
•LOCATION-isthecomponentorfunctiononthemachine,thatthepieceoftechnicalinformationisgoingto
describee.g.Fueltank.
•INFORMATIONTYPE-isthepieceoftechnicalinformationthathasbeenwrittenforaparticularcomponentor
functiononthemachinee.g.CapacitywouldbeatypeofTechnicalDatathatwoulddescribetheamountoffuel
heldbytheFueltank.
•PRODUCT-isthemodelforwhichthepieceoftechnicalinformationiswritten.
Everypieceoftechnicalinformationwillhavethose3categoriesattachedtoit.Youwillbeabletouseanycombination
ofthosecategoriestondtherightpieceoftechnicalinformationyouneedtoresolvethatcustomer'sconcernonhis
machine.
Thatinformationcouldbe:
•thedescriptionofhowtoremovethecylinderhead
•atableofspecicationsforahydraulicpump
•afaultcode
•atroubleshootingtable
•aspecialtool
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INTRODUCTION
HowtoUsethisManual
ThismanualisdividedintoSections.EachSectionisthendividedintoChapters.Contentspagesareincludedatthe
beginningofthemanual,theninsideeverySectionandinsideeveryChapter.AnalphabeticalIndexisincludedatthe
endofaChapter.PagenumberreferencesareincludedforeverypieceoftechnicalinformationlistedintheChapter
ContentsorChapterIndex.
EachChapterisdividedintofourInformationtypes:
•TechnicalData(specications)forallthemechanical,electricalorhydraulicdevices,componentsand,assem-
blies.
•FunctionalData(howitworks)forallthemechanical,electricalorhydraulicdevices,componentsandassem-
blies.
•DiagnosticData(faultcodes,electricalandhydraulictroubleshooting)forallthemechanical,electricalorhy-
draulicdevices,componentsandassemblies.
•ServiceData(removedisassembly,assemble,install)forallthemechanical,electricalorhydraulicdevices,
componentsandassemblies.
Sections
Sectionsaregroupedaccordingtothemainfunctionsorasystemsonthemachine.EachSectionisidentiedby
aletterA,B,Cetc.TheamountofSectionsincludedinthemanualwilldependonthetypeandfunctionofthe
machinethatthemanualiswrittenfor.EachSectionhasaContentspagelistedinalphabetic/numericorder.This
tableillustrateswhichSectionscouldbeincludedinamanualforaparticularproduct.
SECTION
A-Hydraulic–Pneumatic–Electrical–ElectronicSystems
B-EngineandPTOIn
C-Transmission,DriveandPTOOut
D-Axles,BrakesandSteering
E-FrameandCab
F-FramePositioning
G-ToolPositioning
H-HitchandWorkingTool
J-ExcavatingandLandscaping
K-CropProcessing
L-FieldProcessing
PRODUCT
TractorsXXXXXXXX
Vehicleswithworkingarms:backhoes,
excavators,skidsteers,.....
XXXXXXXXX
Combines,forageharvesters,balers,....XXXXXXXXXX
Seeding,planting,oating,spraying
equipment,....
XXXXXXXXX
Mountedequipmentandtools,.....XXXX
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INTRODUCTION
SectionContents
SECTIONLETTERDESCRIPTION
HYDRAULIC–
PNEUMATIC–
ELECTRICAL–
ELECTRONIC
SYSTEMS
AThisSectioncoversthemainsystemsthatinteractwithmostof
thefunctionsoftheproduct.Itincludesthecentralpartsofthe
hydraulic,electrical,electronic,pneumatic,lightingandgrease
lubricationsystems.Thecomponentsthatarededicatedtoa
specicfunctionarelistedintheChapterwhereallthetechnical
informationforthatfunctionisincluded.
ENGINEANDPTOINBThisSectioncoversallthefunctionsrelatedtotheproduction
ofpowertomovethemachineandtodrivevariousdevices.
Inthecaseofapulled-typemachine,thisSectioncoversthe
powertake-offfunctionwherepowerisprovidedfromthetowing
machine.
TRANSMISSION,
DRIVEANDPTOOUT
CThisSectioncoversallthefunctionsrelatedtothetransmission
ofpowerfromtheenginetotheaxlesandtointernalorexternal
devices.ThisSectionalsocoversthepowertake-offfunction
wherepowerisprovidedtothepull-typemachineandadditional
ProcessDrivefunctions.
AXLES,BRAKESAND
STEERING
DThisSectioncoversallthefunctionsrelatedtomovingthe
machine,includingtracks,wheels,steeringandbraking.Itcovers
alltheaxles;bothdrivenaxlesandnon-drivenaxles,including
anyaxlesuspension.
FRAMEANDCABEThisSectioncoversallthemainfunctionsandsystemsrelatedto
thestructureandthebodyofthemachine,includingtheframe,
theshields,theoperatorscabandtheplatform.Thefunctions
relatedtothepositioningofthemachineframeareincludedin
SectionF,FramePositioning.
FRAMEPOSITIONINGFThisSectioncoversallthemainfunctionsandsystemsrelatedto
positioningofthemachineframeortopositioningtheattachment
onthesupportingmachineframe.
TOOLPOSITIONINGGThisSectioncoversallthefunctionsrelatedtothenaland/or
automaticpositioningofthetooloncethetoolispositionedusing
theWorkingArmorthemachineframe.
HITCHAND
WORKINGTOOL
HThisSectioncoversallthefunctionsrelatedtothearticulated
orsinglearmsmountedonthefrontorrearofthemachine.A
workingarmcanhavevarioustoolsandquickcouplersmounted
ontoit.ThetoolsandquickcouplersareincludedinSectionJ,
ExcavatingandLandscaping.
EXCAVATINGAND
LANSCAPING
JThisSectioncoversallthefunctionsrelatedtothespecictools
thatmountonthefront,rearorbesidethemachine.Thetools
describedherecanbemountedwiththepositioningsystems
(lifting,sideshift,swing)listedinSectionGToolPositioning.This
Sectioncoversallthequickcouplingsystems,locatedbetween
thetoolandthepositioningsystem.Thetoolsusedforeld
preparation,soilpreparationandtreatment,plantingandseeding
areincluded.
CROPPROCESSINGKThisSectioncoversallthefunctionsrelatedtocropprocessing.
Examplesofcropprocessingincludethreshing,baling,
windrowing,cuttingandconditioning.
FIELDPROCESSINGLThisSectioncoversalltheeldprocessingfunctionsofthe
machine.Examplesofeldprocessincludeseeding,fertilizer
application,seedbedpreparationandchemicalapplication.
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INTRODUCTION
ThismanualcontainstheseSections:
Contents
INTRODUCTION
HYDRAULIC–PNEUMATIC–ELECTRICAL–ELECTRONICSYSTEMSA
ENGINEANDPTOINB
FRAMEPOSITIONINGF
CROPPROCESSINGK
Chapters
EachChapterisidentiedbyaletterandnumbercombinatione.g.EngineB.10.ATherstletterisidenticaltothe
Sectionletteri.e.ChapterB.10isinsideSectionB,EngineandPTOIn.
CONTENTS
TheChapterContentslistsallthetechnicaldata(specications),functionaldata(howitworks),servicedata(remove,
installadjust,etc..)anddiagnosticdata(faultcodesandtroubleshooting)thathavebeenwritteninthatChapterfor
thatfunctionorsystemonthemachine.
Contents
ENGINEANDPTOIN
ENGINE_10.A
TECHNICALDATA
ENGINE-Generalspecication(B.10.A)
FUNCTIONALDATA
ENGINE-Dynamicdescription(B.10.A)
SERVICE
ENGINE-Remove(B.10.A)
DIAGNOSTIC
ENGINE-Troubleshooting(B.10.A)
INDEX
TheChapterIndexlistsinalphabeticalorderallthetypesofinformation(calledInformationUnits)thathavebeen
writteninthatChapterforthatfunctionorsystemonthemachine.
Index
ENGINEANDPTOIN-B
ENGINE
ENGINE-Dynamicdescription(B.10.A)
ENGINE-Generalspecication(B.10.A)
ENGINE-Remove(B.10.A)
ENGINE-Troubleshooting(B.10.A)
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INTRODUCTION
InformationUnitsandInformationSearch
Eachchapteriscomposedofinformationunits.EachinformationunithastheSAPcodeshowninparentheseswhich
indicatesthefunctionandthetypeofinformationwritteninthatinformationunit.Eachinformationunithasapageref-
erencewithinthatChapter.Theinformationunitsprovideaquickandeasywaytondjusttherightpieceoftechnical
informationyouarelookingfor.
ExampleinformationunitStackvalve-SectionalView(A.10.A.18)
InformationUnitSAPcodeA10.A18
SAPcodeclassicationHydraulic–
Pneumatic–
Electrical–
ElectronicSystems
PrimaryhydraulicpowerStackvalve
CRIL03J033E01A1
Navigatetothecorrectinformationunityouaresearchingforbyidentifyingthefunctionandinformationtype
fromtheSAPcode.
•(1)Functionand(2)Informationtype.
•(A)correspondstothesectionsoftherepairmanual.
(B)correspondstothechaptersoftherepairmanual.
(C)correspondstothetypeofinformationlistedinthechaptercontents,T echnicalData,FunctionalData,Diag-
nosticorService.
(A)and(B)arealsoshowninthepagenumberingonthepagefooter.
THERESTOFTHECODINGISNOTLISTEDINALPHANUMERICORDERINTHISMANUAL.
•Youwillndatableofcontentsatthebeginningandendofeachsectionandchapter.
Youwillndanalphabeticalindexattheendofeachchapter.
•Byreferringto(A),(B)and(C)ofthecoding,youcanfollowthecontentsorindex(pagenumbers)andquickly
ndtheinformationyouarelookingfor.
PageHeaderandFooter
Thepageheaderwillcontainthefollowingreferences:
•SectionandChapterdescription
Thepagefooterwillcontainthefollowingreferences:
•PublicationnumberforthatManual,SectionorChapter.
•Versionreferenceforthatpublication.
•Publicationdate
•Section,chapterandpagereferencee.g.A.10.A/9
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INTRODUCTION
Basicinstructions-Importantnoticeregardingequipmentservicing
Allrepairandmaintenanceworklistedinthismanualmustbecarriedoutonlybyqualieddealershippersonnel,
strictlycomplyingwiththeinstructionsgiven,andusing,wheneverpossible,thespecialtools.
Anyonewhoperformsrepairandmaintenanceoperationswithoutcomplyingwiththeproceduresprovidedherein
shallberesponsibleforanysubsequentdamages.
Themanufacturerandalltheorganizationsofitsdistributionchain,including-withoutlimitation-national,regional,or
localdealers,rejectanyresponsibilityfordamagescausedbypartsand/orcomponentsnotapprovedbythemanu-
facturer,includingthoseusedfortheservicingorrepairoftheproductmanufacturedormarketedbythemanufacturer.
Inanycase,nowarrantyisgivenorattributedontheproductmanufacturedormarketedbythemanufacturerincase
ofdamagescausedbypartsand/orcomponentsnotapprovedbythemanufacturer.
Theinformationinthismanualisup-to-dateatthedateofthepublication.Itisthepolicyofthemanufacturerfor
continuousimprovement.Someinformationcouldnotbeupdatedduetomodicationsofatechnicalorcommercial
type,orchangestothelawsandregulationsofdifferentcountries.
Incaseofquestions,refertoyourCASECONSTRUCTIONSalesandServiceNetworks.
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INTRODUCTION
Basicinstructions-ShopandAssembly
SHIMMING
Foreachadjustmentoperation,selectadjustingshimsandmeasureindividuallyusingamicrometer,thenaddup
therecordedvalues.Donotrelyonmeasuringtheentireshimmingset,whichmaybeincorrect,ortheratedvalue
indicatedoneachshim.
ROTATINGSHAFTSEALS
Forcorrectrotatingshaftsealinstallation,proceedasfollows:
•beforeassembly,allowthesealtosoakintheoilitwillbesealingforatleastthirtyminutes.
•thoroughlycleantheshaftandcheckthattheworkingsurfaceontheshaftisnotdamaged.
•positionthesealinglipfacingtheuid;withhydrodynamiclips,takeintoconsiderationtheshaftrotationdirection
andpositionthegroovessothattheywilldeviatetheuidtowardstheinnersideoftheseal.
•coatthesealinglipwithathinlayeroflubricant(useoilratherthangrease)andllthegapbetweenthesealing
lipandthedustlipondoublelipsealswithgrease.
•insertthesealinitsseatandpressdownusingaatpunchorsealinstallationtool.Donottapthesealwitha
hammerormallet.
•whilstinsertingtheseal,checkthatitisperpendiculartotheseat;oncesettled,makesurethatitmakescontact
withthethrustelement,ifrequired.
•topreventdamagingtheseallipontheshaft,positionaprotectiveguardduringinstallationoperations.
O-RINGSEALS
LubricatetheO-RINGsealsbeforeinsertingthemintheseats,thiswillpreventthemfromoverturningandtwisting,
whichwouldjeopardisesealingefciency.
SEALINGCOMPOUNDS
Applyoneofthefollowingsealingcompoundsonthematingsurfaceswhenspecied:SILMATE®RTV1473,or
LOCTITE®RTV598orLOCTITE®INSTANTGASKET587BLUE.Beforeapplyingthesealingcompound,preparethe
surfacesasdirectedonproductcontainerorasfollows:
•removeanyincrustationsusingametalbrush.
•thoroughlyde-greasethesurfacesusingalocallyapprovedcleaningagentsuchassafetysolventorbrakeparts
cleaner.
SPAREPARTS
Onlyuse"CNHOriginalParts"or"CASECONSTRUCTIONParts".
Onlygenuinesparepartsguaranteethesamequality,durationandsafetyasoriginalparts,astheyarethesame
partsthatareassembledduringstandardproduction.Only"CNHOriginalParts"or"CASECONSTRUCTION
Parts"canofferthisguarantee.
Whenorderingspareparts,alwaysprovidethefollowinginformation:
•machinemodel(commercialname)andserialnumber
•partnumberoftheorderedpart,whichcanbefoundinthe"Microches"orthe"ServicePartsCatalogue",used
fororderprocessing
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INTRODUCTION
PROTECTINGTHEELECTRONIC/ELECTRICALSYSTEMSDURINGCHARGINGORWELD-
ING
Toavoiddamagetotheelectronic/electricalsystems,alwaysobservethefollowing:
1.Nevermakeorbreakanyofthechargingcircuitconnections,includingthebatteryconnections,whentheengine
isrunning.
2.Nevershortanyofthechargingcomponentstoground.
3.Alwaysdisconnectthegroundcablefromthebatterybeforearcweldingonthecombineoronanyheaderat-
tachedtothecombine.
•positiontheweldergroundclampasclosetotheweldingareaaspossible
•ifweldingincloseproximitytoacomputermodule,thenthemoduleshouldberemovedfromthecombine
•neverallowweldingcablestolayon,nearoracrossanyelectricalwiringorelectroniccomponentwhile
weldingisinprogress
4.Alwaysdisconnectthenegativecablefromthebatterywhenchargingthebatteryinthecombinewithabattery
charger.
NOTICE:Ifweldingmustbeperformedontheunit,eitherthecombineortheheader(ifitisattached),thebattery
groundcablemustbedisconnectedfromthecombinebattery.Theelectronicmonitoringsystemandchargingsystem
willbedamagedifthisisnotdone.
Removethebatterygroundcable.Reconnectthecablewhenweldingiscompleted.
WARNING
Batteryacidcausessevereburns.Batteriescontainsulfuricacid.Avoidcontactwithskin,eyesorclothing.
Antidote-EXTERNAL:ushwithwater.INTERNAL:drinklargequantitiesofwaterormilk.Followwithmilk
ofmagnesia,beateneggorvegetablesoil.Callphysicianimmediately.EYES:ushwithwaterfor15minutes
andgetpromptmedicalattention.
84-110
TOOLS
ThetoolsthatCASECONSTRUCTIONsuggestsandillustrateinthismanualhavebeen:
•specicallyresearchedanddesignedforusewithCASECONSTRUCTIONmachines
•essentialforreliablerepairoperations
•accuratelybuiltandrigorouslytestedsoastoofferefcientandlong-lastingoperation
Byusingthesetools,repairpersonnelwillbenetfrom:
•operatinginoptimaltechnicalconditions
•obtainingthebestresults
•savingtimeandeffort
•workinginsafeconditions
NOTE:Theterms"front","rear","right-hand"and"left-hand"(whenreferredtodifferentparts)aredeterminedfrom
therear,facinginthedirectionoftravelofthemachineduringoperation.
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INTRODUCTION
Torque-Minimumtighteningtorquesfornormalassembly
S-Series,T-Series
METRICNON-FLANGEDHARDWARE
NOM.
SIZE
CLASS8.8BOLTand
CLASS8NUT
CLASS10.9BOLTand
CLASS10NUT
LOCKNUT
CL.8
W/CL8.8
BOLT
LOCKNUT
CL.10
W/CL10.9
BOLT
UNPLATEDPLATED
W/ZnCrUNPLATEDPLATED W/ZnCr
M42.2N·m(19lb
in)
2.9N·m(26lb
in)
3.2N·m(28lb
in)
4.2N·m(37lb
in)2N·m(18lbin)2.9N·m(26lb
in)
M54.5N·m(40lb
in)
5.9N·m(52lb
in)
6.4N·m(57lb
in)
8.5N·m(75lb
in)4N·m(36lbin)5.8N·m(51lb
in)
M67.5N·m(66lb
in)
10N·m(89lb
in)
11N·m(96lb
in)
15N·m(128lb
in)
6.8N·m(60lb
in)
10N·m(89lb
in)
M818N·m(163lb
in)
25N·m(217lb
in)
26N·m(234lb
in)
35N·m(311lb
in)
17N·m(151lb
in)
24N·m(212lb
in)
M1037N·m(27lbft)49N·m(36lb
ft)52N·m(38lbft)70N·m(51lb
ft)
33N·m(25lb
ft)
48N·m(35lb
ft)
M1264N·m(47lbft)85N·m(63lb
ft)91N·m(67lbft)121N·m(90lb
ft)
58N·m(43lb
ft)
83N·m(61lb
ft)
M16158N·m(116lb
ft)
210N·m(155
lbft)
225N·m(166lb
ft)
301N·m(222
lbft)
143N·m(106lb
ft)
205N·m(151lb
ft)
M20319N·m(235lb
ft)
425N·m(313
lbft)
440N·m(325lb
ft)
587N·m(433
lbft)
290N·m(214lb
ft)
400N·m(295lb
ft)
M24551N·m(410lb
ft)
735N·m(500
lbft)
762N·m(560lb
ft)
1016N·m(750
lbft)
501N·m(370lb
ft)
693N·m(510lb
ft)
NOTE:M4throughM8hardwaretorquespecicationsareshowninpound-inches.M10throughM24hardwaretorque
specicationsareshowninpound-feet.
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