Case 595SLE User manual

Copyright 1999 Case France
Printed in France
Case Cre 7-22470GB November 1999
595SLE/595LSP LOADER BACKHOE SERVICE MANUAL
Table of contents
DIVISION/SECTION SECTION N°REFERENCE N°
1 GENERAL
Standard torque specifications and loctite product chart.................................1001 7-79451GB
Fluids and lubricants........................................................................................1002 7-22480GB
2ENGINE
Engine and radiator removal and installation...................................................2000 7-21290GB
Specifications details .......................................................................................2401 7-26610GB
3 FUEL SYSTEM
4 ELECTRICAL
Electrical schematic .........................................................................................4001 7-26620GB
Battery..............................................................................................................4003 7-21330GB
Starter motor....................................................................................................4004 7-21340GB
Removal and installation of electrical components..........................................4005 7-21350GB
Alternator .........................................................................................................4007 7-23790GB
Steering, loader and backhoe calibration.........................................................4008 7-26530GB
5STEERING
Removal and installation of steering components ...........................................5000 7-23810GB
Steering specifications, pressure checks and troubleshooting ........................5001 7-21900GB
Steering control valve ......................................................................................5002 7-21390GB
Steering cylinder ..............................................................................................5003 7-21400GB
Front axle, four wheel drive machine/four wheel steer machine......................5007 7-21890GB
6POWERTRAIN
Removal and installation of power train components ......................................6000 7-22540GB
Transmission specifications, pressure checks and troubleshooting ................6002 7-21430GB
Wheels and tyres.............................................................................................6003 7-22550GB
Gear box ..........................................................................................................6007 7-22560GB
Rear axle-four whell steer................................................................................6008 7-21600GB
7 BRAKES
Removal and installation of brake components ...............................................7000 7-23840GB
Disassembly and assembly of brake components...........................................7003 7-23190GB
8 HYDRAULICS
Removal and installation of hydraulic components..........................................8001 7-23210GB
Hydraulic specifications, troubleshooting and pressure checks.......................8002 7-26630GB
Cleaning the hydraulic system.........................................................................8003 7-21520GB
Hydraulic pump and unloader valve.................................................................8004 7-23250GB
Loader control valve.........................................................................................8005 7-23280GB
Cylinders..........................................................................................................8006 7-26120GB
Backhoe control valve......................................................................................8007 7-23290GB
Extending dipperstick control valve..................................................................8008 7-21560GB
Priority demand valve ......................................................................................8010 7-21570GB
9 MOUNTED/EQUIPMENT
Pedals and levers ............................................................................................9001 7-23360GB
Loader..............................................................................................................9006 7-26140GB
Cab and Rops..................................................................................................9007 7-26600GB
Backhoe...........................................................................................................9008 7-26710GB
Seat and seat belt............................................................................................9009 7-23830GB
Removal and installation of components.........................................................9011 7-23850GB

Cre 7-22470GB Issued 11-99

Case Copyright 1999 Case France
Printed in France
November 1999
Cre 7-79451GB
1001
STANDARD TORQUE SPECIFICATIONS
AND LOCTITE PRODUCT CHART
Section
1001

1001-2
Cre 7-79451GB Issued 11-99
TABLE OF CONTENTS
TORQUE SPECIFICATIONS - DECIMAL HARDWARE ..........................................................................................2
TORQUE SPECIFICATIONS - METRIC HARDWARE.............................................................................................3
TORQUE SPECIFICATIONS - STEEL HYDRAULIC FITTINGS...........................................................................4-5
LOCTITE PRODUCT CHART..................................................................................................................................6
TORQUES SPECIFICATIONS
(DECIMAL HARDWARE)
Use the torques in this chart when special torques
are not given. These torques apply to fasteners with
both UNC and UNF threads as received from
suppliers dry, or when lubricated with engine oil. Not
applicable if special graphities, Molydisulfide greases,
or other extreme pressure lubricants are used.
Grade 5 Bolts,
Nuts and Studs
Size Pound- inches Newton metres
1/4 inch 8 to 11 12 to 15
5/16 inch 17 to 21 23 to 28
3/8 inch 35 to 42 48 to 57
7/16 inch 54 to 64 73 to 87
1/2 inch 80 to 96 109 to 130
9/16 inch 110 to 132 149 to 179
5/8 inch 150 to 180 203 to 244
3/4 inch 270 to 324 366 to 439
7/8 inch 400 to 480 542 to 651
1.0 inch 580 to 696 787 to 944
1-1/8 inchs 800 to 880 1085 to 1193
1-1/4 inchs 1120 to 1240 1519 to 1681
1-3/8 inchs 1460 to 1680 190 to 2278
1-1/2 inchs 1940 to 2200 2631 to 2983
NOTE : Use thick nuts with Grade 8 bolts.
Grade 8 Bolts,
Nuts and Studs
Size Pound- inches Newton metres
1/4 inch 12 to 15 16 to 20
5/16 inch 24 to 29 33 to 39
3/8 inch 45 to 54 61 to 73
7/16 inch 70 to 84 95 to 114
1/2 inch 110 to 132 149 to 179
9/16 inch 160 to 192 217 to 260
5/8 inch 220 to 264 298 to 358
3/4 inch 380 to 456 515 to 618
7/8 inch 600 to 720 814 to 976
1.0 inch 900 to 1080 1220 to 1465
1-1/8 inchs 1280 to 1440 1736 to 1953
1-1/4 inchs 1820 to 2000 2468 to 2712
1-3/8 inchs 2380 to 2720 3227 to 3688
1-1/2 inchs 3160 to 3560 4285 to 4827

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1001-3
Cre 7-79451GB Issued 11-99
TORQUE SPECIFICATIONS
(METRIC HARDWARE)
Use the following torques when specifications are not
given.
These values apply to fasteners with coarse threads
as received from supplier, plated or unplated, or
when lubricated with engine oil. These values do not
apply if graphite or Molydisulfide grease or oil is used.
Grade 8.8 Bolts,
Nuts and Studs
Size Pound- inches Newton metres
M4 2 to 3 3 to 4
M5 5 to 6 7 to 8
M6 8 to 9 11 to 12
M8 19 to 23 26 to 31
M10 38 to 45 52 to 61
M12 66 to 79 90 to 107
M14 106 to 127 144 to 172
M16 160 to 200 217 to 271
M20 320 to 380 434 to 515
M24 500 to 600 675 to 815
M30 920 to 1100 1250 to 1500
M36 1600 to 1950 2175 to 2600
Grade 12.9 Bolts, Nuts and Studs
Usually the torque values specified for grade 10.9
fasteners can be used satisfactorily on grade 12.9
fasteners.
Grade 10.9 Bolts,
Nuts and Studs
Size Pound- inches Newton metres
M4 3 to 4 4 to 5
M5 7 to 8 9 to 11
M6 11 to 13 15 to 18
M8 27 to 32 37 to 43
M10 54 to 64 73 to 87
M12 93 to 112 125 to 150
M14 149 to 179 200 to 245
M16 230 to 280 310 to 380
M20 450 to 540 610 to 730
M24 780 to 940 1050 to 1275
M30 1470 to 1770 2000 to 2400
M36 2580 to 3090 3500 to 4200
8.8
10.9
12.9

1001-4
Cre 7-79451GB Issued 11-99
TORQUE SPECIFICATIONS
(STEEL HYDRAULIC FITTINGS)
Tube OD
Hose ID Thread size Pound- inches Newton metres
37 Degree
flare fitting
1/4 inch/
6.4 mm 7/16-20 6 to 12 8 to 16
5/16 inch/
7.9 mm 1/2-20 8 to 16 11 to 22
3/8 inch/
9.5 mm 9/16-18 10 to 25 14 to 34
1/2 inch/
12.7 mm 3/4-16 15 to 42 20 to 57
5/8 inch/
15.9 7/8-14 25 to 58 34 to 79
3/4 inch/
19.0 mm 1-1/16-12 40 to 80 54 to 108
7/8 inch/
22.2 mm 1-3/16-12 60 to 100 81 to 135
1.0 inch/
25.4 mm 1-5/16-12 75 to 117 102 to 158
1-1/4 inch/
31.8 mm 1-5/8-12 125 to 165 169 to 223
1-1/2 inch/
38.1 mm 1-7/8-12 210 to 250 285 to 338
Split flange
mounting screws
Size Pound-
inches Newton metres
5/16-18 15 to 20 20 to 27
3/8-16 27 to 40 36 to 53
7/16-14 35 to 45 47 to 61
1/2-13 55 to 65 74 to 88
5/8-11 140 to 150 190 to 203
Tube OD
Hose ID Thread size Pound- inches Newton metres
Straight threads
with O-ring
1/4 inch/
6.4 mm 7/16-20 12 to 19 16 to 26
5/16 inch/
7.9 mm 1/2-20 16 to 24 22 to 34
3/8 inch/
9.5 mm 9/16-18 24 to 40 34 to 54
1/2 inch/
12.7 mm 3/4-16 42 to 67 57 to 91
5/8 inch/
15.9 7/8-14 58 to 92 79 to 124
3/4 inch/
19.0 mm 1-1/16-12 80 to 128 108 to 174
7/8 inch/
22.2 mm 1-3/16-12 100 to 160 136 to 216
1.0 inch/
25.4 mm 1-5/16-12 117 to 187 159 to 253
1-1/4 inch/
31.8 mm 1-5/8-12 165 to 264 224 to 357
1-1/2 inch/
38.1 mm 1-7/8-12 250 to 400 339 to 542

1001-5
Cre 7-79451GB Issued 11-99
TORQUE SPECIFICATIONS
(STEEL HYDRAULIC FITTINGS)
Nom. SAE
dash size Tube OD Thread
size Pound- inches Newton metres Thread size Pound- inches Newton metres
O-ring face seal end O-ring boss end fitting or lock nut
-4 1/4 inch/
6.4 mm 9/16-18 10 to 12 14 to 16 7/16-20 17 to 20 23 to 27
-6 3/8 inch/
9.5 mm 11/16-16 18 to 20 24 to 27 9/16-18 25 to 30 34 to 41
-8 1/2 inch/
12.7 mm 13/16-16 32 to 40 43 to 54 3/4-16 45 to 50 61 to 68
-10 5/8 inch/
15.9 mm 1-14 46 to 56 62 to 76 7/8-14 60 to 65 81 to 88
-12 3/4 inch/
19.0 mm 1-3/16-12 65 to 80 90 to 110 1-1/16-12 85 to 90 115 to 122
-14 7/8 inch/
22.2 mm 1-3/16-12 65 to 80 90 to 110 1-3/16-12 95 to 100 129 to 136
-16 1.0 inch/
25.4 mm 1-7/16-12 92 to 105 125 to 140 1-5/16-12 115 to 125 156 to 169
-20 1-1/4 inch/
31.8 mm 1-11/16-12 125 to 140 170 to 190 1-5/8-12 150 to 160 203 to 217
-24 1-1/2 inch/
38.1 mm 2-12 150 to 180 200 to 254 1-7/8-12 190 to 200 258 to 271

1001-6
Cre 7-79451GB Issued 11-99
LOCTITE PRODUCT CHART
Product
Colour
Similar products
Gap (inches)
Strength (steel/steel)
Working temperature
range-fahrenheit
Fixture/full cure
(steel/steel) time
Primer
Description
#3 Dark
brown 24 h 764 Form a Gasket (works with oil, fuel or
greas) Pliable
80 Yellow Fast 764 Weatherstrip adhesive
123 Clear - - Parts cleaner fluid
220 Blue 290 0.076 65/164
in lbs -54 to +122 6 min/24 h 747 Wicking threadlocker
221 Purple 222 0.127 86/50
in lbs -54 to +150 2 min/24 h 747 Low strength threadlocker
222 Purple 0.127 51/28
in lbs -54 to +150 10 min/24 h 747 Low strength threadlocker (small screws)
225 Brown 222 0.254 51/28
in lbs -54 to +150 7 min/24 h 747 Low strength threadlocker
242 Blue 0.127 92/57
in lbs -54 to +150 10 min/24 h 747 Medium strength threadlocker
262 Red 271 0.127 184/218
in lbs -54 to +150 5 min/24 h 747 High strength threadlocker
270 Green 271 0.177 184/368
in lbs -54 to +150 3 min/24 h 747 High strength threadlocker
271 Red 262 0.177 184/368
in lbs -54 to +150 10 min/24 h 747 High strength threadlocker
272 Red 620 0.254 207/311
in lbs -54 to +234 30 min/24 h 747 High temperature, high strength
275 Green 277 0.254 241/345
in lbs -54 to +150 3 min/24 h 747 High strength threadlocker
277 Red 0.254 241/345
in lbs -54 to +150 60 min/24 h 747 High strength threadlocker
290 Green 0.076 97/403
in lbs -54 to +150 6 min/24 h 747 Wicking threadlocker
*404 Clear 495 0.156 224 psi -54 to +82 30 sec/24 h - Instantadhesive
*406 Clear 0.101 224 psi -54 to +82 15 sec/24 h - Surface insensitive adhesive
*409 Clear 454 0.203 175 psi -54 to +82 50 sec/24 h - Gel instant adhesive
*414 Clear 0.156 175 psi -54 to +82 30 sec/24 h - Instantadhesive
*415 Clear 454 0.254 175 psi -54 to +82 50 sec/24 h - Gap filling instant adhesive (metals)
*416 Clear 454 0.254 175 psi -54 to +82 50 sec/24 h - Gap filling instant adhesive (plastics)
*420 Clear 0.05 175 psi -54 to +82 15 sec/24 h - Wicking instant adhesive
*422 Clear 454 0.05 196 psi -54 to +82 60 sec/24 h - Gap filling instant adhesive
*430 Clear 0.127 175 psi -54 to +82 20 sec/24 h - Metal bonding adhesive
* Products 404-496 (except for #445) are all instant adhesives (super glues) they differ mostly in viscosity.

1001-7
Cre 7-79451GB Issued 11-99
*445 White/
Black 6.35 140 psi -54 to +82 5 min/24 h - Fast setting 2 part epoxy
*454 Clear 0.254 224 psi -54 to +82 15 sec/24 h - Surface insensitive gel instant adhesive
*495 Clear 0.101 175 psi -54 to +82 20 sec/24 h - General purpose instant adhesive
*496 Clear 0.127 175 psi -54 to +82 20 sec/24 h - Metal bonding adhesive
504 Brt orange 515 0.076 52 psi -54 to +150 90 sec/24 h None Rigid gasket eliminator
510 Red 0.05 70 psi -54 to +206 30 min/24 h 764 Hightemperature, gasket eliminator
515 Purple 0.254 52 psi -54 to +150 1 hr/24 h 764 Gasket eliminator 515
518 Red 515 0.076 35 psi -54 to +150 1 hr/24 h 764 Gasket eliminator 578 for aluminum
542 Brown 569 - 152/106
in lbs -54 to +150 2 hr/24 h 747 Hydraulic sealant
545 Purple - 28/23
in lbs -54 to +150 4 hr/24 h 747 Low strength pneumatic/hydraulic sealant
549 Red 504 0.05 175 psi -54 to +150 2 hr/24 h 747 Instant seal plastic gasket
554 White 277 0.381 276/240
in lbs -54 to +150 2 to 4 hr/24 h 764 Refrigerant sealant
567 Orange 592 - 35 psi -54 to +206 4 hr/24 h 764 Pipe sealant for stainless steel
568 Brown 277 0.381 175 psi -54 to +150 12 hr/24 h 764 Plastic gasket
569 Brown 545 0.254 28/46 in lbs -54 to +150 1 hr/24 h 764 Hydraulic sealant
570 Brown 592 - 28/46 in lbs -54 to +150 6 hr/24 h 764 Steam sealant
571 White 592 0.381 46/23 in lbs -54 to +150 2 to 4 hr/24 h 764 Pipe sealant
572 White 578.
575 - 92/31in lbs -54 to +150 24 hr/24 h None Gasketing
592 Black - 0.05 35 psi -54 to +206 4 hr/24 h 736 Pipe sealant with teflon
593 Green - 6.35 28 psi -54 to +206 30 min/24 h - RTV silicone
601 Green 609 0.127 210 psi -54 to +150 10 min/24 h 747 Current PIN #609
609 Green - 0.127 210 psi -54 to +150 10 min/24 h 747 General purpose retaining compound
620 Green 640 0.381 210 psi -54 to +234 30 min/24 h 747 Hightemperature. Retaining coumpound
635 Green 680 0.254 280 psi -54 to +150 1 hr/24 h 747 High strength retaining compound
638 Green 680 0.381 287 psi -54 to +150 10 min/24 h 747 High strength retaining compound
640 Green 620 0.177 210 psi -54 to +206 1 hr/24 h 747 High temperature retaining compound
660 Silver - 0.05 210 psi -54 to +150 20 min/24 h 764 Quick metal
675 Green 609 0.127 210 psi -54 to +150 20 min/24 h 747 General purpose retaining compound
680 Green 635 0.381 280 psi -54 to +150 10 min/24 h 747 High strength retaining compound
706 Clear 755 - - - - - Cleaning solvent
707 Amber - - - - - - Activator for structual adhesives
736 Amber - - - - - - Primer NF
738 Amber - - - - - - Depend activator
Product
Colour
Similar products
Gap (inches)
Strength (steel/steel)
Working temperature
range-fahrenheit
Fixture/full cure
(steel/steel) time
Primer
Description