Case SV208D User manual

Part number 48150518
1st edition English
February 2018
SERVICE MANUAL
SV208D
Tier 4B (final)
Vibratory Roller
PIN DDDS208DNHWTA2003 and above
Printedin U.S.A.
© 2018 CNH Industrial America LLC. All Rights Reserved.
Case is a trademark registered in the United States and many
other countries, owned or licensed to CNH Industrial N.V.,
its subsidiaries or affiliates.

SERVICEMANUAL
SV208D
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Contents
INTRODUCTION
Maintenance..............................................................................00
[00.150]Start-up.............................................................................00.1
Engine.......................................................................................10
[10.001]Engineandcrankcase.............................................................10.1
[10.400]Enginecoolingsystem.............................................................10.2
[10.310]Aftercooler..........................................................................10.3
Hydrostaticdrive.........................................................................29
[29.218]Pumpandmotorcomponents......................................................29.1
[29.202]Hydrostatictransmission...........................................................29.2
Hydraulicsystems.......................................................................35
[35.000]Hydraulicsystems..................................................................35.1
[35.106]Variabledisplacementpump.......................................................35.2
[35.300]Reservoir,cooler,andlters........................................................35.3
[35.995]Compaction/vibrationhydraulicsystem............................................35.4
Framesandballasting.................................................................39
[39.100]Frame..............................................................................39.1
[39.500]Vibratoryroller......................................................................39.2
Steering.....................................................................................41
[41.101]Steeringcontrol....................................................................41.1
[41.200]Hydrauliccontrolcomponents......................................................41.2
[41.206]Pump...............................................................................41.3
[41.216]Cylinders...........................................................................41.4
Cabclimatecontrol.....................................................................50
[50.200]Airconditioning.....................................................................50.1
Electricalsystems.......................................................................55
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[55.000]Electricalsystem...................................................................55.1
[55.100]Harnessesandconnectors.........................................................55.2
[55.201]Enginestartingsystem.............................................................55.3
[55.301]Alternator...........................................................................55.4
[55.640]Electronicmodules.................................................................55.5
[55.512]Cabcontrols........................................................................55.6
Platform,cab,bodywork,anddecals.............................................90
[90.150]Cab.................................................................................90.1
[90.100]Enginehoodandpanels...........................................................90.2
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INTRODUCTION
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Contents
INTRODUCTION
Foreword-Importantnoticeregardingequipmentservicing(*)................................3
Safetyrules.....................................................................................4
Personalsafety.................................................................................5
Safetyrules-Ecologyandtheenvironment..................................................16
Safetyrules-Recoveryandtowing...........................................................17
Safetyrules-Weldingonthemachine.......................................................18
Safetyrules-Fuelsystemmaintenance......................................................19
Safetyrules-Coolingsystemmaintenance..................................................20
Safetyrules-Hydraulicsystemmaintenance................................................21
Safetyrules-T oolsandequipment...........................................................22
Torque-Minimumtighteningtorquesfornormalassembly...................................23
Torque-Standardtorquedataforhydraulicconnections.....................................28
Basicinstructions-Shopandassembly......................................................35
Maintenancechart............................................................................37
Basicinstructions-T owingadisabledmachine..............................................38
Basicinstructions.............................................................................43
Hydrauliccontamination......................................................................44
GeneralspecicationSV208D................................................................45
Capacities.....................................................................................48
Dimension....................................................................................49
Productidentication..........................................................................51
Partidentication-Engineserialnumber.....................................................52
Productidentication-Machineorientation..................................................53
Partidentication-Machinecomponents....................................................54
(*)Seecontentforspecicmodels
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INTRODUCTION
Foreword-Importantnoticeregardingequipmentservicing
SV208DNA
Allrepairandmaintenanceworklistedinthismanualmustbecarriedoutonlybyqualieddealershippersonnel,
strictlycomplyingwiththeinstructionsgiven,andusing,wheneverpossible,thespecialtools.
Anyonewhoperformsrepairandmaintenanceoperationswithoutcomplyingwiththeproceduresprovidedherein
shallberesponsibleforanysubsequentdamages.
Themanufacturerandalltheorganizationsofitsdistributionchain,including-withoutlimitation-national,regional,or
localdealers,rejectanyresponsibilityfordamagescausedbypartsand/orcomponentsnotapprovedbythemanu-
facturer,includingthoseusedfortheservicingorrepairoftheproductmanufacturedormarketedbythemanufacturer.
Inanycase,nowarrantyisgivenorattributedontheproductmanufacturedormarketedbythemanufacturerincase
ofdamagescausedbypartsand/orcomponentsnotapprovedbythemanufacturer.
Themanufacturerreservestherighttomakeimprovementsindesignandchangesinspecicationsatanytimewithout
noticeandwithoutincurringanyobligationtoinstallthemonunitspreviouslysold.Specications,descriptions,and
illustrativematerialhereinareasaccurateasknownattimeofpublicationbutaresubjecttochangewithoutnotice.
Incaseofquestions,refertoyourCASECONSTRUCTIONSalesandServiceNetworks.
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INTRODUCTION
Safetyrules
Personalsafety
Thisisthesafetyalertsymbol.Itisusedtoalertyoutopotentialpersonalinjuryhazards.Obeyall
safetymessagesthatfollowthissymboltoavoidpossibledeathorinjury.
ThroughoutthismanualyouwillndthesignalwordsDANGER,WARNING,andCAUTIONfollowedbyspecialin-
structions.Theseprecautionsareintendedforthepersonalsafetyofyouandthoseworkingwithyou.
Readandunderstandallthesafetymessagesinthismanualbeforeyouoperateorservicethemachine.
DANGERindicatesahazardoussituationthat,ifnotavoided,willresultindeathorseriousinjury.
WARNINGindicatesahazardoussituationthat,ifnotavoided,couldresultindeathorseriousinjury.
CAUTIONindicatesahazardoussituationthat,ifnotavoided,couldresultinminorormoderateinjury.
FAILURETOFOLLOWDANGER,WARNING,ANDCAUTIONMESSAGESCOULDRESULT
INDEATHORSERIOUSINJURY .
Machinesafety
NOTICE:Noticeindicatesasituationthat,ifnotavoided,couldresultinmachineorpropertydamage.
ThroughoutthismanualyouwillndthesignalwordNoticefollowedbyspecialinstructionstopreventmachineor
propertydamage.ThewordNoticeisusedtoaddresspracticesnotrelatedtopersonalsafety.
Information
NOTE:Noteindicatesadditionalinformationthatclariessteps,procedures,orotherinformationinthismanual.
ThroughoutthismanualyouwillndthewordNotefollowedbyadditionalinformationaboutastep,procedure,or
otherinformationinthemanual.ThewordNoteisnotintendedtoaddresspersonalsafetyorpropertydamage.
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INTRODUCTION
Personalsafety
Generalsafetyrules
Usecautionwhenyouoperatethemachineonslopes.Raisedequipment,fulltanksandotherloadswillchangethe
centerofgravityofthemachine.Themachinecantiporrolloverwhennearditchesandembankmentsoruneven
surfaces.
Neverpermitanyoneotherthantheoperatortorideonthemachine.
Neveroperatethemachineundertheinuenceofalcoholordrugs,orwhileyouareotherwiseimpaired.
Whendiggingorusingground-engagingattachments,beawareofburiedcables.Contactlocalutilitiestodetermine
thelocationsofservices.
Payattentiontooverheadpowerlinesandhangingobstacles.Highvoltagelinesmayrequiresignicantclearance
forsafety.
Hydraulicoilordieselfuelleakingunderpressurecanpenetratetheskin,causingseriousinjuryorinfection.
•DONOTuseyourhandtocheckforleaks.Useapieceofcardboardorpaper.
•Stoptheengine,removethekey,andrelievethepressurebeforeyouconnectordisconnectuidlines.
•Makesurethatallcomponentsareingoodcondition.Tightenallconnectionsbeforeyoustarttheengineorpres-
surizethesystem.
•Ifhydraulicuidordieselfuelpenetratestheskin,seekmedicalattentionimmediately.
•Continuouslongtermcontactwithhydraulicuidmaycauseskincancer.Avoidlongtermcontactandwashthe
skinpromptlywithsoapandwater.
Keepclearofmovingparts.Looseclothing,jewelry,watches,longhair,andotherlooseorhangingitemscanbecome
entangledinmovingparts.
Wearprotectiveequipmentwhenappropriate.
DONOTattempttoremovematerialfromanypartofthemachinewhileitisbeingoperatedorwhilecomponentsare
inmotion.
Makesurethatallguardsandshieldsareingoodconditionandproperlyinstalledbeforeyouoperatethemachine.
Neveroperatethemachinewithshieldsremoved.Alwayscloseaccessdoorsorpanelsbeforeyouoperatethema-
chine.
Dirtyorslipperysteps,ladders,walkways,andplatformscancausefalls.Makesurethesesurfacesremaincleanand
clearofdebris.
Apersonorpetwithintheoperatingareaofamachinecanbestruckorcrushedbythemachineoritsequipment.DO
NOTallowanyonetoentertheworkarea.
Raisedequipmentand/orloadscanfallunexpectedlyandcrushpersonsunderneath.Neverallowanyonetoenter
theareaunderneathraisedequipmentduringoperation.
Neveroperatetheengineinenclosedspacesasharmfulexhaustgasesmaybuildup.
Beforeyoustartthemachine,besurethatallcontrolsareinneutralorparklockposition.
Starttheengineonlyfromtheoperator’sseat.Ifyoubypassthesafetystartswitch,theenginecanstartwiththe
transmissioningear.Donotconnectorshortacrossterminalsonthestartersolenoid.Attachjumpercablesas
describedinthemanual.Startingingearmaycausedeathorseriousinjury.
Alwayskeepwindows,mirrors,alllighting,andSlow-MovingVehicle(SMV)emblemcleantoprovidethebestpossible
visibilitywhileyouoperatethemachine.
Operatecontrolsonlywhenseatedintheoperator’sseat,exceptforthosecontrolsexpresslyintendedforusefrom
otherlocations.
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INTRODUCTION
Beforeyouleavethemachine:
1.Parkthemachineonarm,levelsurface.
2.Putallcontrolsinneutralorparklockposition.
3.Engagetheparkingbrake.Usewheelchocksifrequired.
4.Lowerallhydraulicequipment—Implements,header,etc.
5.Turnofftheengineandremovethekey.
When,duetoexceptionalcircumstances,youwoulddecidetokeeptheenginerunningafteryouleavethe
operator’sstation,thenyoumustfollowtheseprecautions:
1.Bringtheenginetolowidlespeed.
2.Disengagealldrivesystems.
3.WARNING
Somecomponentsmaycontinuetorundownafteryoudisengagedrivesystems.
Makesurealldrivesystemsarefullydisengaged.
Failuretocomplycouldresultindeathorseriousinjury.W0113A
Shiftthetransmissionintoneutral.
4.Applytheparkingbrake.
Generalsafetyrulesspecictothismachine
Alwayshavethemachinemovingwheninvibrationmode.Thevibratorbearingonlyreceiveslubricationwhenthe
machineismoving.
Donotchangethevibrationamplitudewhendriving.Itisalwaysnecessarytostoprstandthenselectadifferent
amplitude.
Donotadjusttheheatingvalvecontrolrodwhiledriving.
Donotrollandcompactperbearingcapacityofsubsoilatsuchadistancefromtheedgeofslopesortrenches,where
hazardofalandslideorashoulderbreakingoff(dropping)togetherwiththemachinecouldoccur.
Donotrollandcompactwithvibrationatsuchadistancefromwalls,cuts,slopes,wheretheirslip(slide)wouldhappen
becausetheoperatorandthemachinecouldgetcoveredwithdebris.
Donotcompactwithvibrationatsuchadistancefrombuildingsorfacilitiesandequipmentwithinwhichtheriskof
thembeingdamagedduetovibrationtransferimpact.
Generalmaintenancesafety
Keeptheareausedforservicingthemachinecleananddry.Cleanupspilleduids.
Servicethemachineonarm,levelsurface.
Installguardsandshieldsafteryouservicethemachine.
Closeallaccessdoorsandinstallallpanelsafterservicingthemachine.
Donotattempttoclean,lubricate,clearobstructions,ormakeadjustmentstothemachinewhileitisinmotionorwhile
theengineisrunning.
Alwaysmakesurethatworkingareaisclearoftools,parts,otherpersonsandpetsbeforeyoustartoperatingthe
machine.
Unsupportedhydrauliccylinderscanlosepressureanddroptheequipment,causingacrushinghazard.Donotleave
equipmentinaraisedpositionwhileparkedorduringservice,unlesstheequipmentissecurelysupported.
Jackorliftthemachineonlyatjackorliftpointsindicatedinthismanual.
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INTRODUCTION
Incorrecttowingprocedurescancauseaccidents.Whenyoutowadisabledmachinefollowtheprocedureinthis
manual.Useonlyrigidtowbars.
Stoptheengine,removethekey,andrelievepressurebeforeyouconnectordisconnectuidlines.
Stoptheengineandremovethekeybeforeyouconnectordisconnectelectricalconnections.
Scaldingcanresultfromincorrectremovalofcoolantcaps.Coolingsystemsoperateunderpressure.Hotcoolantcan
sprayoutifyouremoveacapwhilethesystemishot.Allowthesystemtocoolbeforeyouremovethecap.When
youremovethecap,turnitslowlytoallowpressuretoescapebeforeyoucompletelyremovethecap.
Replacedamagedorworntubes,hoses,electricalwiring,etc.
Theengine,transmission,exhaustcomponents,andhydrauliclinesmaybecomehotduringoperation.Takecare
whenyouservicesuchcomponents.Allowsurfacestocoolbeforeyouhandleordisconnecthotcomponents.Wear
protectiveequipmentwhenappropriate.
Whenwelding,followtheinstructionsinthemanual.Alwaysdisconnectthebatterybeforeyouweldonthemachine.
Alwayswashyourhandsafteryouhandlebatterycomponents.
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INTRODUCTION
Wheelsandtires
Makesurethattiresarecorrectlyinated.Donotexceedanyrecommendedloadorpressure.Followtheinstructions
inthemanualforpropertireination.
Tiresareheavy.Handlingtireswithoutproperequipmentcouldcausedeathorseriousinjury.
Neverweldonawheelwithatireinstalled.Alwaysremovethetirecompletelyfromthewheelpriortowelding.
Alwayshaveaqualiedtiretechnicianservicethetiresandwheels.Ifatirehaslostallpressure,takethetireand
wheeltoatireshoporyourdealerforservice.Explosiveseparationofthetirecancauseseriousinjury.
DONOTweldtoawheelorrimuntilthetireiscompletelyremoved.Inatedtirescangenerateagasmixturewith
theairthatcanbeignitedbyhightemperaturesfromweldingproceduresperformedonthewheelorrim.Removing
theairorlooseningthetireontherim(breakingthebead)willNOTeliminatethehazard.Thisconditioncanexist
whethertiresareinatedordeated.ThetireMUSTbecompletelyremovedfromthewheelorrimpriortowelding
thewheelorrim.
Drivingonpublicroadsandgeneraltransportationsafety
NOTICE:Thestandardtypeofthemachineisnotintendedfordrivingonpublicroad.Whenontheroad,themachine
shouldbetransportedonavehicle.Intheunavoidablesituationtodrivethemachineonpublicroadsforshorter
distances,followthebelowsafetyprecautions.
Complywithlocallawsandregulations.
Useappropriatelightingtomeetlocalregulations.
MakesurethattheSMVemblemisvisible.
Usesafetychainsfortrailedequipmentwhensafetychainsareprovidedwithmachineorequipment.
Liftimplementsandattachmentshighenoughabovegroundtopreventaccidentalcontactwithroad.
Whenyoutransportequipmentoramachineonatransporttrailer,makesurethatitisproperlysecured.Besurethe
SMVontheequipmentormachineiscoveredwhilebeingtransportedonatrailer.
Beawareofoverheadstructuresorpowerlinesandmakesurethatthemachineand/orattachmentscanpasssafely
under.
Travelspeedshouldbesuchthatyoumaintaincompletecontrolandmachinestabilityatalltimes.
Slowdownandsignalbeforeturning.
Pullovertoallowfastertrafctopass.
Followcorrecttowingprocedureforequipmentwithorwithoutbrakes.
Fireandexplosionprevention
Fueloroilthatisleakedorspilledonhotsurfacesorelectricalcomponentscancauseare.
Cropmaterials,trash,debris,birdnests,orammablematerialcanigniteonhotsurfaces.
Alwayshaveareextinguisheronornearthemachine.
Makesurethatthereextinguisher(s)ismaintainedandservicedaccordingtothemanufacturer’sinstructions.
Atleastonceeachdayandattheendoftheday,removealltrashanddebrisfromthemachineespeciallyaroundhot
componentssuchastheengine,transmission,exhaust,battery,etc.Morefrequentcleaningofyourmachinemaybe
necessarydependingontheoperatingenvironmentandconditions.
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INTRODUCTION
Atleastonceeachday,removedebrisaccumulationaroundmovingcomponentssuchasbearings,pulleys,belts,
gears,cleaningfans,etc.Morefrequentcleaningofyourmachinemaybenecessarydependingontheoperating
environmentandconditions.
Inspecttheelectricalsystemforlooseconnectionsandfrayedinsulation.Repairorreplacelooseordamagedparts.
Donotstoreoilyragsorotherammablematerialonthemachine.
Donotweldoramecutanyitemsthatcontainammablematerial.Cleanitemsthoroughlywithnon-ammable
solventsbeforeweldingorame-cutting.
Donotexposethemachinetoames,burningbrush,orexplosives.
Promptlyinvestigateanyunusualsmellsorodorsthatmayoccurduringoperationofthemachine.
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INTRODUCTION
Generalbatterysafety
Alwaysweareyeprotectionwhenyouworkwithbatteries.
Donotcreatesparksorhaveopenamenearabattery.
Ventilatetheareawhenyouchargeabatteryoruseabatteryinanenclosedarea.
Disconnectthenegative(-)terminalrstandreconnectthenegative(-)terminallast.
Whenyouweldonthemachine,disconnectbothterminalsofthebattery.
Donotweld,grind,orsmokenearabattery.
Whenyouuseauxiliarybatteriesorconnectjumpercablestostarttheengine,usetheprocedureshownintheoper-
ator’smanual.Donotshortacrossterminals.
Followthemanufacturer’sinstructionswhenyoustoreandhandlebatteries.
Batterypost,terminals,andrelatedaccessoriescontainleadandleadcompounds.Washhandsafterhandling.This
isaCaliforniaProposition65warning.
Batteryacidcausesburns.Batteriescontainsulfuricacid.Avoidcontactwithskin,eyes,orclothing.Antidote(ex-
ternal):Flushwithwater.Antidote(eyes):ushwithwaterfor15minutesandseekmedicalattentionimmediately.
Antidote(internal):Drinklargequantitiesofwaterormilk.Donotinducevomiting.Seekmedicalattentionimmedi-
ately.
Keepoutofreachofchildrenandotherunauthorizedpersons.
Operatorpresencesystem
Yourmachineisequippedwithanoperatorpresencesystemtopreventtheuseofsomefeatureswhiletheoperator
isnotintheoperator’sseat.
Neverdisconnectorbypasstheoperatorpresencesystem.
Iftheoperatorpresencesystemisinoperable,thenitmustberepaired.
Reectorsandwarninglights
Youmustuseashingamberwarninglightswhenyouoperateequipmentonpublicroads.
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INTRODUCTION
Seatbelts
Seatbeltsmustbewornatalltimes.
Seatbeltinspectionandmaintenance:
•Keepseatbeltsingoodcondition.
•Keepsharpedgesanditemsthancancausedamageawayfromthebelts.
•Periodicallycheckbelts,buckles,retractors,tethers,slacktake-upsystem,andmountingboltsfordamageand
wear.
•Replaceallpartsthathavedamageorwear.
•Replacebeltsthathavecutsthatcanmakethebeltweak.
•Checkthatboltsaretightontheseatbracketormounting.
•Ifthebeltisattachedtotheseat,makesurethattheseatorseatbracketsaremountedsecurely.
•Keepseatbeltscleananddry.
•Cleanbeltsonlywithsoapsolutionandwarmwater.
•Donotusebleachordyeonthebeltsbecausethiscanmakethebeltsweak.
Tofastenthebelt:
1.Sitintheoperator’s.
2.Adjusttheseatsoallcontrolsareeasilyaccessible
andoperatorcomfortisachieved.
3.Pulltheseatbeltcrossyourlapandinsertthemetal
endintothelatchmechanismuntilaclickisheard.
4.Makesurethatbeltlaysatacrosstheoperatorlap
anditissecureinthelatchmechanism.
Toreleasethebelt:
Presstheredreleasebuttononthebuckleandguidethe
retractablebeltbackintothereel.
SS12C0771
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INTRODUCTION
Operatorprotectivestructure
Yourmachineisequippedwithanoperatorprotectivestructure,suchas:aRollOverProtectiveStructure(ROPS),
FallingObjectsProtectiveStructure(FOPS),oracabwithaROPS.AROPSmaybeacanframeoratwo-postedor
four-postedstructureusedfortheprotectionoftheoperatortominimizethepossibilityofseriousinjury.Themounting
structureandfastenersformingthemountingconnectionwiththemachinearepartoftheROPS.
Theprotectivestructureisaspecialsafetycomponentofyourmachine.
DONOTattachanydevicetotheprotectivestructureforpullingpurposes.DONOTdrillholestotheprotective
structure.
Theprotectivestructureandinterconnectingcomponentsareacertiedsystem.Anydamage,re,corrosion,or
modicationwillweakenthestructureandreduceyourprotection.Ifthisoccurs,THEPROTECTIVESTRUCTURE
MUSTBEREPLACEDsothatitwillprovidethesameprotectionasanewprotectivestructure.Contactyourdealer
forprotectivestructureinspectionandreplacement.
Afteranaccident,re,tipover,orrollover,thefollowingMUSTbeperformedbyaqualiedtechnicianbefore
returningthemachinetoeldorjob-siteoperations:
•TheprotectivestructureMUSTBEREPLACED.
•Themountingorsuspensionfortheprotectivestructure,operator’sseatandsuspension,seatbeltsandmounting
components,andwiringwithintheoperator’sprotectivesystemMUSTbecarefullyinspectedfordamage.
•AlldamagedpartsMUSTBEREPLACED.
DONOTWELD,DRILLHOLES,ATTEMPTTOSTRAIGHTEN,ORREPAIRTHEPROTECTIVESTRUCTURE.MOD-
IFICATIONINANYWAYCANREDUCETHESTRUCTURALINTEGRITYOFTHESTRUCTURE,WHICHCOULD
CAUSEDEATHORSERIOUSINJURYINTHEEVENTOFFIRE,TIPOVER,ROLLOVER,COLLISION,ORACCI-
DENT.
Seatbeltsarepartofyourprotectivesystemandmustbewornatalltimes.Theoperatormustbeheldtotheseat
insidetheframeinorderfortheprotectivesystemtowork.
RollOverProtectiveStructure(ROPS)
TheRollOverProtectiveStructure(ROPS)ProductIden-
ticationNumber(PIN)plateisonright-handrearpost.
TheplateprovidesinformationsuchastheROPSPIN,
thegrossweight,approval,regulation,andmodelnum-
berofthemachine.
RAIL14COM0260AA2
Air-conditioningsystem
Theair-conditioningsystemisunderhighpressure.Donotdisconnectanylines.Thereleaseofhighpressurecan
causeseriousinjury.
Theair-conditioningsystemcontainsgasesthatareharmfultotheenvironmentwhenreleasedintotheatmosphere.
Donotattempttoserviceorrepairthesystem.
Onlytrainedservicetechnicianscanservice,repair,orrechargetheair-conditioningsystem.
Backupalarmsystem
Placethetravelcontrollerinthereversetravelpositionandanaudiblealarmwillsoundrepeatedlyuntiltheoperator
movesthetravelcontrollerintoneutralpositionorforwardtravelposition.
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INTRODUCTION
Theaudiblebackupalarmsystemnotiesothersintheareathatthemachinewillbeorismovinginreverse.
PersonalProtectiveEquipment(PPE)
WearPersonalProtectiveEquipment(PPE)suchashard
hat,eyeprotection,heavygloves,hearingprotection,pro-
tectiveclothing,etc.
DCAPLT5NE020S2A3
DoNotOperatetag
Beforeyoustartservicingthemachine,attacha‘DoNot
Operate’warningtagtothemachineinanareathatwill
bevisible.
873586974
Hazardouschemicals
Ifyouareexposedtoorcomeincontactwithhazardouschemicalsyoucanbeseriouslyinjured.Theuids,lubricants,
paints,adhesives,coolant,etc.requiredforthefunctionofyourmachinecanbehazardous.Theymaybeattractive
andharmfultodomesticanimalsaswellashumans.
MaterialSafetyDataSheets(MSDS)provideinformationaboutthechemicalsubstanceswithinaproduct,safehan-
dlingandstorageprocedures,rstaidmeasures,andprocedurestotakeintheeventofaspilloraccidentalrelease.
MSDSareavailablefromyourdealer.
BeforeyouserviceyourmachinechecktheMSDSforeachlubricant,uid,etc.usedinthismachine.Thisinformation
indicatestheassociatedrisksandwillhelpyouservicethemachinesafely.FollowtheinformationintheMSDS,and
onmanufacturercontainers,aswellastheinformationinthismanual,whenyouservicethemachine.
Disposeofalluids,lters,andcontainersinanenvironmentallysafemanneraccordingtolocallawsandregulations.
Checkwithlocalenvironmentalandrecyclingcentersoryourdealerforcorrectdisposalinformation.
Storeuidsandltersinaccordancewithlocallawsandregulations.Useonlyappropriatecontainersforthestorage
ofchemicalsorpetrochemicalsubstances.
Keepoutofreachorchildrenorotherunauthorizedpersons.
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INTRODUCTION
Appliedchemicalsrequireadditionalprecautions.Obtaincompleteinformationfromthemanufacturerordistributor
ofthechemicalsbeforeyouusethem.
Utilitysafety
Whendiggingorusingground-engagingequipment,beawareofburiedcablesandotherservices.Contactyourlocal
utilitiesorauthorities,asappropriate,todeterminethelocationsofservices.
Makesurethatthemachinehassufcientclearancetopassinalldirections.Payspecialattentiontooverheadpower
linesandhangingobstacles.Highvoltagelinesmayrequiresignicantclearanceforsafety.Contactlocalauthorities
orutilitiestoobtainsafeclearancedistancesfromhighvoltagepowerlines.
Retractraisedorextendedcomponents,ifnecessary.Removeorlowerradioantennasorotheraccessories.Should
acontactbetweenthemachineandanelectricpowersourceoccur,thefollowingprecautionsmustbetaken:
•Stopthemachinemovementimmediately.
•Applytheparkingbrake,stoptheengine,andremovethekey.
•Checkifyoucansafelyleavethecaboryouractualpositionwithoutcontactwithelectricalwires.Ifnot,stayinyour
positionandcallforhelp.Ifyoucanleaveyourpositionwithouttouchinglines,jumpclearofthemachinetomake
surethatyoudonotmakecontactwiththegroundandthemachineatthesametime.
•Donotpermitanyonetotouchthemachineuntilpowerhasbeenshutofftothepowerlines.
Electricalstormsafety
Donotoperatemachineduringanelectricalstorm.
Ifyouareonthegroundduringanelectricalstorm,stayawayfrommachineryandequipment.Seekshelterina
permanent,protectedstructure.
Ifanelectricalstormshouldstrikeduringoperation,remaininthecab.Donotleavethecaboroperator’splatform.
Donotmakecontactwiththegroundorobjectsoutsidethemachine.
Mountinganddismounting
Mountanddismountthemachineonlyatdesignatedlocationsthathavehandholds,steps,and/ororladders.
Donotjumpoffofthemachine.
Makesurethatsteps,ladders,andplatformsremaincleanandclearofdebrisandforeignsubstances.Injurymay
resultfromslipperysurfaces.
Facethemachinewhenyoumountanddismountthemachine.
Maintainathree-pointcontactwithsteps,ladders,andhandholds.
Nevermountordismountfromamovingmachine.
Donotusethesteeringwheelorothercontrolsoraccessoriesashandholdswhenyouenterorexitthecaboroper-
ator’splatform.
Workingatheights
Whenthenormaluseandmaintenanceofthemachinerequiresyoutoworkatheights:
•Correctlyuseinstalledsteps,ladders,andrailings.
•Neveruseladders,steps,orrailingswhilethemachineismoving.
•Donotstandonsurfacesthatarenotdesignatedasstepsorplatforms.
Donotusethemachineasalift,ladder,orplatformforworkingatheights.
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INTRODUCTION
Liftingandoverheadloads
Neveruseloaderbuckets,forks,etc.orotherlifting,handling,ordiggingequipmenttoliftpersons.
Donotuseraisedequipmentasaworkplatform.
Knowthefullareaofmovementofthemachineandequipmentanddonotenterorpermitanyonetoenterthearea
ofmovementwhilethemachineisinoperation.
Neverenterorpermitanyonetoentertheareaunderneathraisedequipment.Equipmentand/orloadscanfallunex-
pectedlyandcrushpersonsunderneathit.
Donotleaveequipmentinraisedpositionwhileparkedorduringservice,unlesssecurelysupported.Hydrauliccylin-
dersmustbemechanicallylockedorsupportediftheyareleftinaraisedpositionforserviceoraccess.
Equipmentandassociatedloadscanblockvisibilityandcauseanaccident.Donotoperatewithinsufcientvisibility.
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