Casotti Family 30 User manual

Family 30
Operation and maintenance manual
version 4/2017
Quello che mancava
Made in Italy since 1966

23
Summary
Safety instructions
General information page 5
Safety standards page 5
Symbols used in the manual page 6
Important warnings page 7
Transport, handling and storage page 8
Warranty page 9
Technical information
Description of FAMILY 30 page 11
Main components page 12
Operation page 14
Wiring diagram FAMILY 30 page 16
How to handle FAMILY 30 page 17
Specification FAMILY 30 page 18
Solenoid valve specification page 18
Pump specification page 19
Operating instructions
Installation and connections page 21
Starting and operating page 22
Adjustments page 23
Maintenance page 23
Compliance
Compliance page 26
Test sheet page 27
CE declaration of conformity page 28
A
B
C
D

45
General information
This operation and maintenance manual was prepared according to current
safety regulations.
The owner or operator of the machine must read
this manual before starting the equipment being described.
Working safety is the responsibility of the machine operator.
Failure to observe the safety and operating standards will cause the operator to
be responsible for the damage caused to the equipment or to people, animals or
property.
If doubts arise when reading this manual, contact the nearest Casotti authorised
dealer or Casotti Irroratori directly.
Safety standards
The user must thoroughly read the technical-operating instructions pertaining to
proper use of the machine.
This manual must be read before operating the machine and must always be at
hand to be referred to.
Safety information must be completed with the specific operating and maintenance
instructions for the machine.
For the dealer:
The person in charge of delivering and installing the machine must read the
following manual, understand its content and take the responsibility to deliver this
manual to the end customer.
Safety instructions
A

67
Symbols used in the manual
When this warnings are shown, follow them in the exact order and strictly, with
regards to fine tuning, adjusting and maintaining the machine.
If these instructions are not strictly followed, serious damage to people, equipment
or animals may occur.
Prohibition symbols
No access for unauthorised people.
Do not remove guards and safety devices with moving gears.
Do not clean, lubricate, repair or adjust moving gears.
Danger symbols
This indicates taking measures to prevent personal damage,
highlighting that some of the usual manual practices,
if not carefully treated, may cause danger.
This is the danger due to the presence of electrical power.
This indicates the nature and danger of the content of containers
with harmful substances.
This indicates the nature and danger of the content of containers
with toxic substances.
Do not use the machine without knowing its characteristics.
Do not use FAMILY 30 for purposes other than those for which it is
designed; contact Casotti for clarifications about its use, if necessary.
Ensure that all personnel involved in operating the equipment is
properly formed.
FAMILY 30 is a sprayer of substances that are harmful for humans.
Therefore the operator must remain on the moving vehicle, on the
opposite side of the dispensing area of the pesticide, without allowing
any other person to be in the vicinity of the sprayer.
The safety distance varies according to the operating pressure: as a
reference, the average distance is approx. 10 metres.
All operations are possible only when the machine is stopped and off.
Do not open any part of the machine that is normally closed, do not
remove guards and do not repair the machine without first discon-
necting the electrical and hydraulic connections.
Only one operator at a time must operate the machine.
Handle the pesticides with utmost care, taking all necessary precau-
tions during use, not just while spraying but also during the previous
stages where the product is prepared and mixed.
We recommend thoroughly reading the instructions for the product
to be sprayed since different rules apply according to the degree
of toxicity.
Machines are to be used outdoors.
Do not use the machine when there are unusual weather conditions
and the danger of heavy storms.
Important warnings
Safety instructions A

89
Warranty
The terms and conditions of the warranty are determined as follows, unless
otherwise specified in the Order confirmation.
Casotti ensures the good quality and manufacture of machines and is committed
to replace or repair all components that show manufacturing defects for free for
the entire period of the warranty.
The warranty period starts with the delivery of the machine to the end customer.
If the product is defective during the warranty period, the purchase must immediately
inform the dealer and the manufactured of the defect; the manufacturer will decide,
at its sole discretion, how to proceed.
Warranty does not apply to parts that break or wear out due to the following:
- Failure to follow the instructions of the operation
and maintenance manual.
- Lack of or improper maintenance.
- User negligence when operating
the sprayer.
- Use of tools that are not suitable for maintenance.
- Modifications or tampering performed or commissioned
without an explicit approval by Casotti.
- Use of non-genuine spare parts.
Materials and wear parts, as well as parts whose duration cannot be determined
beforehand are not covered by the warranty.
The buyer agrees not to be entitled to any claim for damage that may arise, such
as loss of profit or sales, production or harvest, machine downtime or any other
indirect damage. Returns are not allowed without the written agreement of the
manufacturer.
All obligations for transport and shipping in general are the full responsibility of
the buyer.
The warranty has a duration of 24 MONTHS from the delivery date, according
to current regulations.
Transport, handling and storage
Check the following upon delivery:
- The bill of materials and the actual content
of the package match.
- The package is undamaged, so that any damage
due to the shipping agent can be identified.
Immediately contact Casotti if damage is found.
We recommend always paying utmost care during handling.
There are residual crushing risks due to the lifting operation, we recommend
wearing suitable shoes. Unload the machine from the transport vehicle very carefully
in order not to damage the other components.
We recommend using suitably authorised and qualified personnel to use the lift
truck. While waiting for installation, the package must be stored indoor in a dry
area to prevent damage to the box and to the machine. If the package needs to
be stored outdoors, cover it with a waterproof cover so that dust, rain and humidity
may not cause damage
Safety instructions A

10 11
Technical information
Professional agricultural sprayer specifically designed to spray new
insecticides against the oil fruit fly (Bactrocera oleae) and the fruit fly
(Ceratitis capitata), with single spots and dosing in millilitres.
FAMILY 30 is fitted with two rods with nozzle to facilitate spraying to
the right, to the left or on both side at the same time.
It includes: a polyethylene tank with maximum capacity of 30 l (useful
capacity 25 l) with full draft and tap; special 12 V pump for viscous
liquids, self-drafting and with Viton diaphragm; agitator; 3 12V – 8
bar solenoid valves, 2 steel rods with adjustable and orientable jet,
control with timer, cables, button, securing brackets.
FAMILY 30 allows spraying pre-set quantities of product in the form
of single sprays (spots). The spots are actuated manually by the
operator directly from the tractor cabin, by means of a button. The
button is connected to the control with timer, which allows setting the
operation of the machine.
FAMILY 30 is small in size and this facilitates its use in areas where
travelling is difficult. Due to the shape and full draft of the tank, it is
particularly suitable for hilly areas.
FAMILY 30 is used to spray pesticides on the foliage of olive and
fruit trees.
If FAMILY 30 is used for other purposes, first contact the manufacturer
to ensure it can be used for those purposes.
Description of FAMILY 30
B

12 13
Main components
FAMILY 30 comprises a tank unit and a control
Tank unit:
A- Polyethylene tank (25 l useful capacity) with full draft, with a tapered bottom to
avoid residues and to facilitate drafting of the product even on slopes
B- 12V pump for drafting
C- 3 solenoid valves controlling the spraying of the pesticide and the agitator
by opening and closing.
D- Manually adjustable and orientable nozzle
E- 7-pin power socket
F- Drain tap
Control in cabin
G - Cable with 12V power supply plug
H- Tank supply cable with 7-pin plug
I- Cable for spot actuation button
L- Timer
M- Main switch ON/OFF
N- “Circuit washing” switch
P- Deflector to select the operating side
Button:
Q - Spot actuation button
Q
GH
I
L
M
N
P
Operating mode
selector switch
(always E)
Full scale
selector switch
Time unit
selector switch
A
B
C
D
E
F
Technical information B

14 15
Operation
Operation of FAMILY 30
The control and its button are located in the cabin.
The tank unit is fitted to the back of the tractor (or other suitable
vehicle).
The operator must select the suitable timer on the Control in order
to achieve the desired quantity of liquid to be dispensed for each
single spot.
When the button is pressed, the liquid within the tank
is drafted by means of the 12V electric pump.
Dispensing is opened by one solenoid valve, also 12V.
While the spot is dispensed, the solenoid valve controlling the agitator
automatically closes to ensure the proper pressure for the jets.
Operation of control in cabin
1) Turn on FAMILY 30 by means of the main switch ON/OFF.
2) Select one side by means of the lever switch.
Set the timer to approx. 2 seconds and press the button several times
until liquid comes out.
3) Repeat the same operation on the opposite side.
4) Use a measuring cup (supplied) to adjust the timer until the product
dose to be dispensed is achieved for each single spot. We recommend
performing the first calibration by using water only.
The tractor must be on to ensure that the current supplying the entire
machine is constant, ensuring greater adjustment accuracy.
Ensure that nobody can access the tractor and inadvertently engage
the forward movement. The tractor must be in neutral and the brakes
must be engaged to prevent the tractor from moving.
The control includes a switch (circuit washing) that bypasses the timer
and is used to wash the entire circuit (see page 23)
Technical information B

16 17
We recommend always paying utmost care during handling, as well
as following the current safety regulations.
There are residual crushing risks due to the lifting operation, we
recommend wearing suitable personal protective equipment.
Unload the machine from the transport vehicle very carefully in order
not to damage the other components.
We recommend using suitably authorised and qualified personnel to
use the lift truck.
We recommend two operators to hold the machine firmly during
handling, since its weight exceeds 25 kg.
If the machine must be secured to the 3-point fitting of the tractor, this
operation must be performed by at least two operators.
The safety pins must be inserted to prevent the machine coming
detached from the tractor.
How to handle FAMILY 30Wiring diagram FAMILY 30
CABLE
7-PIN CABLE WITH PLUG
12V POWER SUPPLY CABLE WITH PLUG
CONTROL IN CABIN
BUTTON IN CABIN
TANK UNIT
Technical information B

18 19
Pump specification
1SOLENOID VALVE
Specification:
12V, 2 outputs, 8 bar, Q=4.5 l/min, 1/4” fittings
• Bayonet sleeve, patented system to allow quick manual inspection of the pilot.
• Rubber reel holder, elastic ring ensuring the reel can be secured without any
equipment.
• High-precision mechanical machining to achieve the a very low level of
roughness to limit scaling.
• High corrosion resistance due to the low magnetic residue STAINLESS steel
internal gears specifically designed for solenoid valves.
• Operating ambient temperature between -10°C and +50°C;
• Fluid temperature between -10°C and +130°C;
Materials used:
• Brass body CW617N (EN 12165)
• STAINLESS steel internal gears
• AISI 303 STAINLESS steel sleeve (EN 10088-3)
• FPM (Viton), NBR, EPDM, silicone seal materials.
Specification FAMILY 30
Solenoid valve specification
Dimensions 70 x 115 x 30 cm
Weight 29.5 kg (including control)
Flow rate per minute Max. 7.9 l/min
Pressure 4 bar
Voltage 12 V
Current absorption 8 A
Noise level Less than 70 dB
2CENTRAL CORE
Technical information B

20 21
Operating instructions
Installation and connections
During installation, always take into consideration
the technical information in chapter B
• Secure the tank unit to the tractor or to any other suitable vehi-
cle by means of the fittings on the back.
• Secure the control in the cabin by means of the anchoring
bracket
• Secure the button to the vehicle, by means of a magnet or
Velcro
• Connect the 7-pin plug of the control to FAMILY 30
NOTE: Check that excess cable is properly secure to prevent the
danger of tripping on it or cutting it.
• Connect the control to the 12V socket.
C

22 23
Adjustments
Dispensing orientation
Select the side to be sprayed on the control.
Dispensing height
Operate on adjustable and orientable jet to lift or lower the jet.
Dispensing width
Operate on the nozzle to adjust the jet width (turn it clockwise to wid-
en it, counterclockwise to narrow it).
Dispensing duration
Operate on the dial of the timer on the control to
increase or decrease the duration of dispensing.
Quantity of dispensed product
Operate on the dial of the timer on the control to
increase or decrease the quantity of product to be dispensed.
Maintenance
Washing FAMILY 30
At the end of work, thoroughly wash the tank and the hydraulic circuit.
Firstly, recover any residues of pesticides into a suitable container.
Remove the cover and pour clean water. Thoroughly rinse the tank,
then operate the "Circuit washing" switch until clean water comes out
of the jets.
Drain residual water with the tap located under the tank.
Starting
• Unscrew the cover
• Pour the mixture into the tank
• Tighten the cover
• Start the control with the relevant pull-switch
on the side
• Select the desired timing according to the product millilitres to be
dispensed (check with the supplied measuring cup)
• FAMILY 30 is ready to be used
NOTE: Mix the pesticide separately in a suitable container, then pour
the solution into the tank of FAMILY 30.
Remember that, on average, approx. 200 ml of product remain
within the pipes at the end of treatment.
Operation
Select the side to be treated on the control in the cabin.
Press the button any time dispensing is required.
Operating instructions C

24 25
Cleaning the solenoid valve
See the solenoid valve specification and components on page 17.
Since the solenoid valve may become clogged, remove and clean
it thoroughly any time it is necessary. To do so: remove the fitted
solenoid (1), unscrew the bulb (2) by 90° until it clicks, using a pair of
pliers, then thoroughly clean the inside of the solenoid valve. Finally
reassemble all components carefully.

26 27
Compliance
Test sheet
CASOTTI IRRORATORI declares that the machine:
Code
FAMILY 3 FAMILY 30
Model
Serial number Year of manufacture
Underwent the following tests before being marketed:
• Proper operation of electrical and electronic components
• Proper operation of hydraulic components
Felino, on the ..........................
..............................
Casotti Elisa
We declare the machine is equipped with the following documents:
• CE plate
• Full original operation and maintenance manual
• Original of the declaration of conformity to provisions of
Machinery Directive 2006/42/EC.
The machine is manufactured to be included in a machinery or to be assembled
together with other machinery, to form a complex assembly that operates as one.
The machine cannot be commissioned until the machinery it is going to be included
into and of which it will become a component is identified and its conformity with
provisions of Directive 2006/42/EC is declared.
For the dealer:
The full "Operation and maintenance manual" and the original of the "Declara-
tion of conformity" must be delivered to the end user.
D

28 29
CE declaration of conformity
We, Casotti Irroratori di Casotti Elisa, single-owner company
with headquarters in Via Cerreto 10, 43035 Felino (Parma) Italy
declare that the following machine:
Name: Casotti sprayer
Function: Spraying pesticides
Model:
Code:
Serial number:
Year of manufacture:
COPY
ORIGINAL ATTACHED
Is compliant with the provisions of Machinery Directive 2006/42/EC.
Name and address of the person authorised to compile the Technical File:
Casotti Elisa, Via Cerreto 8/1, 43035 Felino (Parma) Italy.
The signatory of this document is Mrs. Casotti Elisa, who has full legal authority
to represent Casotti Irroratori within the European Union.
Felino, on the Casotti Elisa

30 31
FAMILY 30 Operation and maintenance manual - version 4/2017
The information in this document is subject to changes without notice.
Casotti is not liable for omissions or technical or publishing errors contained in this document.

Casotti Irroratori
Via Cerreto, 10
43035 Felino (Parma)
Phone: [phone]
Fax [phone]
[email protected]
www.casotti.it
facebook.com/CasottiIrroratori
youtube.com/IrroratoriCasotti
Quello che mancava
Made in Italy since 1966