Cattani TURBO SMART HP User manual

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English
Instruction Manual
TURBO SMART HP

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ENGLISH
General operation data 4
Introduction 5
Signals and warnings 5
Installation and starting 6
Routine maintenance 12
Extraordinary maintenance 13
Instructions for adjusting some parameters in the menus of Smart aspirators 15
Instructions for configuration of WIFI (wireless) communication 24
Alarms description 27
Important warnings 28
Transport and storage 28
Transport of used systems 28
Waste disposal 29
Pictures 30
CONTENTS

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Alternating current IEC 417-5032
Earthing protection IEC 417-5019
Protection level against direct and indirect contacts CEI EN 60601-1
Open (disconnection from power supply mains) IEC 417-5008
Closed (disconnection from power supply mains) IEC 417-5007
Level of sound pressure detected per ISO 37461979 (E) standard.
Parameters: r= 1.5 - background noise: 34 dB(A) - Instrument: Brüel
& Kjaer type 2232.
GENERAL OPERATION DATA 50/60 HZ
TURBO-SMART HP SUCTION UNIT
Model Turbo-Smart HP
Nominal voltage 230 V
Nominal frequency 50/60 Hz
Absorbed power 12 A
Protection level against direct and indirect
contacts Class I
Method of use Continuous operation
Protection against humidity Standard
Maximum flow rate 1916 l/min
Max. vacuum with continuous operation 338 mbar
Maximum rotation speed 90 Hz
Sound pressure ver. without cover 70 dB(A)

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ENGLISH
INTRODUCTION
SIGNALS AND WARNINGS
Read the manual before you assemble the device.
Danger of electrical shock, even 230V can be fatal.
Biological hazard: infections from epidemic diseases.
Generic danger sign.
Heavy-duty personal protection equipment
Personal protection equipment for biological hazard
High temperature.
No corrosive, flammable or explosive substances allowed in the room.
Forced direction of flow or rotation.
The purpose of the following presentation is to
illustrate the assembly and startup of Smart
suction unit and to inform users about the dangers
and the precautions to prevent them. This manual
must be available for reference at all times during
assembly, startup, operation and maintenance of
your Turbo-Smart HP suction.
Updated manuals are available from our website
www.cattani.it. We recommend you refer to these,
especially for the latest safety updates.
This device is destined for professional use only,
therefore it must be operated only by suitably
trained, specialized personnel.
It is not always possible to describe hazards with
signs, therefore users must read the warnings
and comply with them.
Failure to comply with a sign or a danger warning
may cause harm to the operator or to the patient.
Do not remove accident-prevention guards do not
modify the machines or their operation.
Despite our best efforts, danger warnings may not
be exhaustive; for that we apologize to the users,
requesting that they arrange for any hazardous
danger sources that we may have overlooked to be
indicated and to kindly notify us.
INTRODUCTION
SIGNALS AND WARNINGS

HANDLE
WITH CARE
WARNING
WARNING
SHOCKWATCH
R
RED INDICATES ROUGH HANDLING
IF RED, NOTE ON BILL OF LADING
INSPECTION MAY BE WARRANTED
MODEL L-55 (37g)
TOLL FREE 1-800-527-9497
www.shockwatch.com
Minima
Maxima
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RECOMMENDED PRECAUTIONS
Before unpacking the device, check the outside
of the packaging, check the Shockwatch impact
indicator device, if it is red, or if the box is damaged,
accept it, subject to inspection of the device.
To remove the machine from the box, follow the
instructions printed on the outside of the packaging.
The box can be recycled. Please dispose of it
according to the regulations in force. Hold on to the
stoppers of the device external/ internal connectors,
they can be used whenever the aspirator needs to
be moved.
Installation of the device must be performed by
a skilled person using suitable tools. The suction
unit must be placed in a clean area, away from heat
sources, humidity and dust.
Ambient temperature of the technical room must
be below + 5°C and not above +35 °C.
Turbo-Smart HP is a device for interiors and not
intended for exterior installation.
If ventilation or air conditioning is needed in the
plant room, the ventilation or air conditioning
system should be designed by a thermal engineer.
The plant room shall not be accessible to patients
or the public. Should this facility not be available,
the equipment must be protected by casing not
easily removable.
Put in place protections and danger signs in
order to prevent accidental contact dangerous for
electric shock and (in some rare but not impossible
situation) for the possibility of fire, explosion due
to leakage of contaminated liquids and air. No
flammable material should be stored in the plant
room; ensure that there is no possibility of gas
leaks in the room. Caution: to avoid electric shock
risk, this device must be connected only to supply
network with Earthing protection.
INSTALLATION AND STARTING

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ENGLISH
ASSEMBLY
Before connecting the suction unit to the piping of
the centralized system, ensure that the suction lines
are clean, heavy particles can damage the device.
The suction pipe (in PVC light grey colour provided
with the device) must be connected to the 50 mm
diameter “suctioned fluid inlet” tube holder (2). On
the opposite side, the same tube is connected to the
suction piping incoming from the suction devices.
The exhaust air pipe (black, heat resistant with metal
spiral) must be connected to the 50 mm diameter
tube-holder “exhaust air outlet”, the other end of
the tube shall be connected to the antibacterial
filter (5), passing preferably through a silencer (5a)
supplied with the aspirator. The hot air coming from
the antibacterial filter must be conveyed outside.
The suctioned liquids shall drain from the 20 mm
diameter tube holder, which is connected to the
clinic’s liquid drainpipe. The liquids coming out of
the hydrocyclone are drained by gravity, and in no
way they can be discharged upwards. The tubes
connecting the machine to the suction and draining
system are flexible in order to dampen the small
vibrations produced by the operation of the suction
unit. The suction piping generally runs inside the
floor and in the proximity of the suction unit, it rises
for about 30 cm until it reaches the tube holder (2).

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5a
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Even for installations where the Smart suction units
are setup at a floor below the clinic, the suction
piping must reach the floor where the suction unit
is located, run flat along the floor for a few metres
then rise with a flexible tube up to the centrifugal
separator (fig. B, page 30), the fluid enters the
suction unit.
When assembly is completed, connect the power
cable to the electricity supply line following
regulations in force. Lastly, connect the low voltage
permissive line to the dental units dry contacts (see
wiring diagrams on page 31) Ensure that the contact
is dry (not live).

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It is advisable to install in parallel only identical
machines, having the same flow rate and the same
head. Two or three suction units in parallel* double
or triple the flow rate, provided that the diameter
of the main piping is increased of ten mm for each
additional suction unit added. In the same manner,
the diameter of the exhausted air piping must be
increased. Turbo- Smart HP always includes all
the accessories required for the installation in
parallel, therefore check valves, additional boards
or peripherals are not needed. Connected to the
same main piping, the two or three suction units in
parallel, shall be connected in parallel also to the
permissive (12) incoming from the various dental
units. While installing the suction units in parallel,
make sure not to invert the cables of no. 1 clamps
with no. 2 clamps. With suction units in parallel
it can occur that one unit stops without the operators
noticing it. To address this issue, the control unit
(see wiring diagram page 31) clamps
(dry contacts) carry an alarm signal at remote
distance. The Turbo- Smart HP units in parallel
work better and offer greater energy saving, when
they are active simultaneously, independently from
the request. Shutting the power supply to one of the
suction units does not result in energy and reduces
the performance of the units still in operation.
PARALLEL INSTALLATION

AB
C
I STAGE
II STAGE
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STARTING UP, TESTING AND INSTRUCTING PERSONNEL
Once the suction unit is installed and connected to
the power supply, simply press the on/off button
and close the suction contact (send the permissive
signal) from one of the dental units connected to
start the suction.
To verify the correct operation of the Smart suction,
it is advisable to carry out dynamic type tests
(shown on fig. D, page 32).
Training of the personnel on the device use and
ordinary maintenance must be given on a new unit,
not contaminated.
Dental clinic personnel must be trained on how
to follow the stages of operation of the Smart
suction unit on the display, on how to interpret
danger warnings and on how to perform correctly
maintenance operations with Puli-Jet Plus New
(A), Pulse Cleaner (B) and antifoaming disinfectant
tablets (C).
The suction assembly is made of two blowers in
series (STAGE I and STAGE II) that through the tube
(10) creates the vacuum in the centrifugal separator
(11). The fluid coming from the dental clinic, through
the manifold tube (2) flows into the centrifugal
separator (11). The centrifugal separator divides air
from liquids: the air is exhausted outside through
high temperature tube, while the liquids (if there is
no amalgam separator) are drained into the sewage
through the drain tube connected to the tube holder
(6).
The centrifugal separator starts off (part. 11) ahead
of the turbines (STAGE I and II ), this advantage
allows to expel liquids that might have been
accumulated in the centrifugal separator before
suction begins. When the machine is switched off,
an adjustable timer will keep the suction unit on for
10 to 300 seconds.
OPERATION

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The Turbo-Smart HP can be ordered complete
with the “Hydrocyclon ISO 18” amalgam separator.
The amalgam separator always comes with the
operation and maintenance manual.
ISO AMALGAM SEPARATOR

ALLARME:
TEMPERATURA ELEVATA
AB C
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ROUTINE MAINTENANCE
DAYLY
PERIODICALLY
Ordinary maintenance to be carried out by trained
members of the dental clinic.
• Please be aware of all hazard signs and protect
yourself with glasses, gloves and disposable
overalls.
ROUTINE MAINTENANCE
• Check the display for possible alarms, if danger
warnings are present contact a technician.
• Every night, aspiration of Puli-Jet Plus New
disinfectant solution with antiscaling agent (A)
using Pulse Cleaner (B).
• Before going near the suction unit remove the
power.
• Place the antifoaming disinfectant tablets in the
filters of the dental units (C).
• Keep the filter of the suction unit clean.
• Make sure that the free ventilation of the suction
unit is not obstructed;
• Keep the plant room clear of material that is not
related to the machines, in particular flammable
material; ensure that there is no possibility of
formation of corrosive, flammable or explosive
mixes.
OCCASIONALLY

B
A
ALLARME:
TEMPERATURA ELEVATA
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EXTRAORDINARY MAINTENANCE
Extraordinary maintenance is to be carried out by a
trained technician, using original spare parts:
• Be aware of hazard signs and wear protective
glasses, gloves and disposable overalls.
• Check maintenance condition, ensure that Magnolia
products are being used.
• Before working on the machines, cleanse by
washing with Puli-Jet Plus New (A), wait 15 minutes
for the disinfectant to take effect. Disinfect the
outside of the machine too.
If suction is not working, pour the disinfectant in
manually, tilt the machine repeatedly so that the
liquid can reach all contaminated parts.
EXTRAORDINARY MAINTENANCE
RECOMMENDED INSPECTIONS EVERY 12 MONTHS
• Check the maximum temperatures recorded and
all the alarm signals, act accordingly.
• Check noise level of the suction unit, max. 72 dB in
accordance with standard 3047(E).
• If the electronic components of the circuit needs
cleaning, use with a jet of dry air with pressure
not exceeding 2 bar. Use 6 bar pressure to clean
the small holes in the front cover of the suction
assembly (15);
• Check the plastic tubes, especially those under
pressure outfeeding from the centrifugal separator
that connect the ISO hydrocyclone. We recommend
they be replaced every 12-18 months.

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RECOMMENDED INSPECTIONS EVERY 18-24 MONTHS
• Check efficiency of centrifugal separator (11) and
of the recirculation valve (14).
RECOMMENDED INSPECTIONS EVERY 10,000 HOURS
• Rubber parts: O Rings, bellows, seals must
be replaced every time a part that affects seal is
disassembled.
• Replace motor bearings and vibration dampeners.
• If ordinary maintenance is inadequate or
unsuitable products are used, instruct personnel
and inform the person in charge in the dental clinic.

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MAIN MENU “A1”
The display shows parameters such as operating frequency, time for suction unit
activation, temperature, amalgam container (if any) and system software version.
Press the right arrow to access Menu A2.
MAIN MENU
When the control unit is switched on, the graphic display shows the Cattani S.p.A.
logo for 10 seconds, then the main menu appears.
CONTROL MENU “A2”
This menu shows: number of times the machine was switched on, total switched-
on hours, number of suction unit activations, actual hours of suction unit use,
operation hours in relation to frequency and number of fan activations.
Right arrow
EVENT MENU “A3”
This menu lists the last events or alarms occurred. Events are identified by a
number, see table on page 37 for a list.
Right arrow
WI-FI SCAN MENU “A4”
Here you can scan available Wi-Fi networks.
INSTRUCTIONS FOR ADJUSTING SOME
PARAMETERS IN THE MENUS OF SMART
ASPIRATORS

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CONTROL MENU “A2”
Counters – Odom . A2
Power Cycles 00000 Number of switch-on from master switch
Uptime [h] 00000 Total switch-on hours (with motors off)
Work Cycles 00000 Number of activations by suction control
Work Time [h] 00000 Actual operation hours (motors on)
Aspirator [h] 00000 Hours operation in relation to frequency
Fan Cycles 00000 Number of activations of control unit cooling fan
DRIVE STATUS
This menu can be accessed without Password; here you can read useful
information on operation.
SECONDARY MENUS
Press to access the secondary menus
From this menu, press the down arrow to access the following .
USER PARAMETERS
To access, enter the password “0000123000”.
This allows you to change vacuum level, language, read the Code Generated and
access the Activation menu.
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This menu can be accessed without a password and it is used to configure the
Wi-Fi parameters.
WI FI SETTINGS
This menu is not accessible, exclusively reserved to Cattani company.
FACTORY SETTINGS RESTRICTED ACCESS
Drive Status is the only menu that can be viewed without a Password.
A password is required to access the User Parameters and System Parameters
Setup menus.
The password for the “User Parameters” menu is “0000123000”.
The password for the “System Parameters Setup” menu is “0000456000”.
KEYING IN AND ENTERING THE PASSWORD
From the “CATTANI S.p.A.” menu, press the arrow, then the arrow , the
display will show the “Access Password” menu 0000000000
Press Enter , the cursor will appear on 0, to the right.
Press and move the cursor to the sixth 0.
By pressing 1 will appear.
Press move to the 0 next to it and with select 2.
Press move to the 0 next to it and with select 3.
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SYSTEM PARAMETERS SETUP
To access, enter the password “0000456000”.
This is where you can adjust switch-off delay and other technical parameters.

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Press Enter to confirm the “Password” and the cursor will disappear.
Press to go back to the menu “Cattani S.p.A.”.
Now you can change the parameters of the “User Parameters” menu.
Repeat the same procedure to enter the password 0000456000 and access the
changes of the “System Parameters Setup” menu.
“INVERTER STATUS” MENU
This menu is visible without entering a password. Its function is to display suction
unit status parameters, some of which are listed below.
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Blower frequency
Blower output voltage
Blower current
Centrifugal separator frequency
Centrifugal separator output voltage

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Centrifugal separator current
System temperature
Maximum temperature detected (can be reset with code 19404 in menu drive
commands)
Maximum detected temperature
Bus voltage
Maximum bus voltage recorded
Ripple bus voltage

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Instantaneous vacuum level
Run mode (describes how the machine must operate)
“USER PARAMETERS” MENU
To access this menu, enter Access Password 0000123000 (see instructions on
p.21).
Vacuum set point - Vacuum level-
Shows maximum vacuum level set.
Press Enter to change, use the arrows to set the desired value.
Press Enter to confirm change
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Language
You can select Italian (0), English (1), French (2), Spanish (3), German (4) and
Russian (5).
Press Enter and using the arrows select 0 or 1 or 2 or 3 or 4 or 5.
Press Enter to confirm change
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Generated code
This code is generated by Cattani S.p.A.. Each machine has a unique code.
Activation code - if any