Cattani turbo smart Operating instructions

SMART
USER MAINTENANCE GUIDE

03
Daily Maintenance
Daily maintenance is important to reduce the amount of bacterial build up
within the system; preventing blockages and unpleasant odours.
It is very important that whilst cleaning lters and disinfecting
thesuctionsystem, atno time should any detergents or house
holdproductscome into contact with anycomponents.
Only use products recommended for use by the manufacturer.
Useof other productsmay cause damage to the equipment or
eectitsperformance.
Always ensure you are familiar with safety warning labels,
productinstructions andsafety data sheets before performing
anyprocessesorprocedures.
Before carrying out any maintenance on this system, ensure all
appropriate Personal Protective Equipment (PPE) such as: gloves,
mask,full sleeve gown and eye protection are worn.
Peace Of Mind
CARE PRODUCTS
Cleaning, disinfecting and system maintenance are
imperative to ensure long life of the suction system.
Failure to properly clean, disinfect or maintain the system
as per the manufacturer’s recommendations may aect
the WARRANTY. Cattani have products available that
are fully compatible with the system’s components and
deliver the ultimate care. Care Product details are listed
on the inside back cover of this User Maintenance Guide.
PLEASE REFER TO USER MANUAL AND WARRANTY
STATEMENT FOR FURTHER DETAILS.

SMART User Maintenance Guide
04
Daily Maintenance
1. Fill the Pulse Cleaner with 2.5 litres
ofwarm water.
2. Each line on the inside of the Pulse
Cleaner represents 1 litre, so ll it up
to halfway between the second and
third line.
3. Place the Puli-Jet Gentle on
alevelandsteady surface.
4. Slightly unscrew the red cap (i.e. 1 - 2
revolutions), but do notcompletely
unscrew it.
5. Squeeze the bottle softly to force
solution into the measuring dispenser.
6. Continue to squeeze until the solution
reaches the 30ml mark.

7. If too much solution has entered the
dispensing chamber, it can be poured
back into the main bottle by tipping
the bottle towards the small tube on
the side.
8. Unscrew and remove the red cap.
Pour the solution from the dispensing
cup into the full Pulse Cleaner.
Take care to not allow more solution
from the main bottle ow into the
dispensing cup.
9. With a disposable cloth, wipe any
drips of solution from the bottle
(andthen dispose of the cloth).
10. Connect suction hoses to Pulse
Cleaner – adaptors may be required as
hose sizes vary. Pulsed aspiration of
the solution will happen automatically.
Puli-Jet Gentle leaves a residue on the inside of pipes and suction tubes in order to stop
growths on these surfaces. This is the reason that you may sometimes nd the surface
of a tube to be ‘oily’. This is completely normal and the product is designed to do this.
Puli-Jet Gentle should never be pre or semi diluted. It must be diluted (according to the
instruction) and then used straight away.
11. Once pulsing has stopped please
remove hoses from the Pulse Cleaner.
Please note a small amount of
solution will remain inthe bottom of
the cleaner. This can be poured down
the spittoon or aspirated manually.
12. It is highly recommended to continue
aspirating air for several minutes
before shutting down the suction
system. This ensures that the
disinfectant reaches the suction
unitinthe plant room.

SMART User Maintenance Guide
06
Daily Maintenance continued
FILTER/SOLIDS COLLECTOR ON
DENTAL CHAIR OR REAR DELIVERY
SYSTEMS
This process should be completed each
day, after the disinfection process. In
most cases, the suction hoses in the
dental surgery are part of the dental
chair delivery system .
• Locate and remove the lter from
the housing. It is recommended that
you collect the waste material from
the lter as it contains amalgam.
This can be done by tapping the lter
and allowing waste material to fall
into an appropriate container and
safely stored for later collection by an
approved recycling company.
• Brush and rinse lter with clean
water to shift any stubborn matter
from the lter. Ensure the brush
has not been used with any other
chemical or detergent. DO NOT use
any detergent or disinfectant to clean
the lter – simply empty it and rinse
with water.
• Wipe the outside of the lter basket
and the inside of the lter housing
with a paper towel, especially around
the rubber o-ring seal, to clean away
any gritty material.
• Apply a few drops of Lubri-Jet
lubricant to the rubber o-ring and
coat o-ring evenly
• Insert an Antifoaming Disinfectant
Tablet (including the dissolvable clear
wrapper) into the lter basket.
• After the lter is reinstalled, check
that the o-ring seal is seated properly
and not bulging out in any place
as this may cause a uid leak. If
the o-ring is bulging, swollen or
shows signs of wear, contact your
equipment service technician for
replacement.

07
Weekly Maintenance
FILTER/SOLIDS COLLECTOR
ONCATTANI SUCTION UNIT
• This process should be completed
once per week at the end of the
working day, after the disinfection
process.
• Turn the power o to the suction
system - either at the main switch
orat the power point.
• To remove the lter from its housing,
twist anti-clockwise and pull. It is
recommended that you collect
the waste material from the lter
as it contains amalgam. This can
be done by tapping the lter and
allowing waste material to fall into
an appropriate container and safely
stored for later collection by an
approved recycling company.
• Brush and rinse lter with clean
water to shift any stubborn matter
from the lter. Ensure the brush
has not been used with any other
chemical or detergent.
DO NOT use any detergent or
disinfectant to clean the lter – simply
empty it and rinse with water.
• Wipe the outside of the lter basket
and the inside of the lter housing,
especially around the rubber
o-ring seal, to clean away any gritty
material.
• Apply a few drops of Lubri-Jet
lubricant to the rubber o-ring, work
it around the entire o-ring and then
reinstall the lter into its housing.
• After the lter is reinstalled, check
that the o-ring seal is seated properly
and not bulging out in any place
as this may cause a uid leak. If
the o-ring is bulging, swollen or
shows signs of wear, contact your
equipment service technician for
replacement.
• Turn the power back on to the
suction system.
GENERAL OBSERVATION
Ensure the area around the suction
system is clean and clear of debris that
may aect ventilation. Check the display
on the keypad for any error messages
or warnings and report as necessary.
Check for any signs of uid leaks or
damaged hoses and if suspect, report
toyour equipment service technician.

SMART User Maintenance GuideSMART User Maintenance Guide
08
Maintenance to be Performed by a Technician
OUR AIM IS 100% RELIABILITY
Consideration should be given to
the maintenance of the Cattani
equipment installed in your plant
room. Implementation of a routine
maintenance schedule at your practice
should be your highest priority.
Servicing your SMART Suction Unit on
time annually is important. Annual
servicing will reduce the risk of
unwanted breakdowns, interruptions
or delays in daily practice and loss of
income due to stopping for unexpected
repairs.
Routine servicing by a technician
ensures the long term reliability of your
equipment, trouble free operation and
greatest life expectancy.
Servicing of Cattani Suction &
Compressor equipment should be
performed by a trained Authorised
Service Technician using only Genuine
Cattani Parts.
To book a service please contact
your Authorised Cattani Equipment
supplier or contact Cattani for further
information.
MINOR SERVICE
EVERY 2,000 HOURS (12 MONTHS)
• Complete System Check
• Replace inlet lter o-ring & lubricate
• Check amalgam cup level
• Replace HEPA lter cartridge
C-211956
Suction inlet lter o-ring (Green Viton)
(Micro SMART & Micro SMART Cube)
C-211974
Suction inlet lter o-ring (Green Viton)
(Turbo SMART & Turbo SMART Cube)
M-040727
Lubri-Jet Silicone Lubricant Drops
C-160540
HEPA H14 lter cartridge (4-6 Surgeries)
C-160541
HEPA H14 lter cartridge (9-12 Surgries)
INTERMEDIATE SERVICE
EVERY 4,000 HOURS (2 YEARS)
• Complete System Check
• Replace inlet lter o-ring & lubricate
• Install Service kit for Amalgam
RetentionUnit
• Check amalgam cup level
• Replace HEPA lter cartridge
C-MR60SK
Service Kit for Hydrocyclone ISO 6
(Micro SMART & Micro SMART Cube)

09
C-1H00SK
Service Kit for Hydrocyclone ISO 18
(Turbo SMART & Turbo SMART Cube)
MAJOR SERVICE
EVERY 10,000 HOURS (5 YEARS)
• Complete System Check
• Replace inlet lter o-ring & lubricate
• Install Service Kit for Centrifuge
• Install Service Kit for Blower
• Check amalgam cup level
• Replace HEPA lter cartridge
MICRO SMART 10,000 HOUR SERVICE KITS
C-025401-SK
Centrifuge – Micro SMART & Micro SMART
Cube
C-014057-SK
Blower – (Uni Jet 40) Micro SMART
C-017500-SK
Blower – (Uni Jet 25) Micro SMART Cube
TURBO SMART SERVICE KITS
C-0034MS-3SK
Centrifuge – Turbo SMART & Turbo SMART
Cube
C-1M0000-SK
Blower – (Uni Jet 75) Turbo SMART
C-014095-SK
Blower – (Uni Jet 40) Turbo SMART Cube

SMART User Maintenance Guide
10
Amalgam Container Replacement
NOTIFICATION & VERIFICATION
If your SMART suction system is tted
with a Hydrocyclone amalgam retention
unit, alarm messages will appear on the
unit’s display to notify you of 95% and
100% amalgam levels.
When the 95% level alarm is displayed,
make arrangements to have the
amalgam container replaced at an
appropriate time (whilst not seeing
patients) as the system will need to be
turned o. Waiting until the 100% level
is reached may cause interruption to
your clinic.
Whilst this process can be performed
by clinic sta, it is highly recommended
to employ your equipment service
technician.
The amalgam container is always
full of waste uid and a varying level
of amalgam waste material. 100%
amalgam waste capacity of the
container is approx. half the container.
The amalgam waste material settles
at the bottom of the container and
usually appears darker than the waste
uid. BEFORE replacing the container,
rstly verify the 95 or 100% level alarm
visually.
If this cannot be determined visually
from the outside, begin the container
replacement process and check
internally when the container is
removed.
False alarms can occur if the daily
disinfection process in ineective. If the
disinfectant is not aspirated through the
entire suction system & Hydrocyclone
amalgam container, it is possible for a
dark bacterial build up to form on the
inside of the container. This can block
the level sensor and trigger a false
alarm. If this is occurring, check your
disinfection processes and/or contact
your equipment service technician or
Cattani for further advice.
In this case, the rib in the back of the
container (that ts into the sensor) will
need to be cleaned with an appropriate
brush. The container can then be
reinstalled with a new o-ring seal as per
the container replacement procedure.

11
Micro SMART / Cube
1. Turn the unit o unit with the switch
on the control panel.
2. Turn the handle underneath the
amalgam container clockwise until
the container reaches the base.
3. Gently slide container out of the front
of the holder.
4. Place the container on a level surface.
Dispense a small amount of Puli-Jet
Gentle disinfectant into the waste
uid to within 5mm of the container
rim. Remove lid from new cup and
place the lid on the full container.
Push lid down with your palm and
twist to lock into position. The
container is now sealed and safe
tostore until pick-up.
5. Replace the o-ring on the
Hydrocyclone and coat with a few
drops of Lubri-Jet drops (New o-ring
located in new waste container).
6. Place the new container into the
guide, ensuring the guide’s plastic
disc ts within the recess at the base
of the container.
7. Push the container forward and turn
the handle anti-clockwise until the
container is fully located and sealed.

SMART User Maintenance Guide
12
Turbo SMART / Cube
1. Turn the unit o with the switch
onthe control panel.
2. Open the drain tap (the tap is open
when the lever is in line with the
tube) and loosen the breather valve
(do not remove). Wait for 15 seconds.
3. Support the base of the container to
keep it level and slowly lift the lever
to remove.
4. Place the container on a level surface.
Dispense a small amount of Puli-Jet
Gentle disinfectant into the waste
uid to within 5mm of the container
rim. Remove lid from new cup and
place the lid on the full container.
Push lid down with your palm and
twist to lock into position. The
container is now sealed and safe
tostore until pick-up.
5. Replace cone tip and o-ring seal on
the Hydrocyclone. Coat the o-ring
with a few drops of Lubri-Jet drops
(New cone tip and o-ring located in
new waste container).
6. Place the new container into
position; carefully locate the tags
ofthe container with the lever. Push
the lever down slowly to lock the
container into place.
7. Close the drain tap and tighten
thebreather valve.

13
Maxi SMART
1. Turn the unit o unit with the switch
on the control panel.
2. Open the drain tap (the tap is open
when the lever is in line with the
tube) and loosen the breather valve
(do not remove). Wait for 15 seconds.
3. Turn the handle underneath the
amalgam container clockwise until
the container reaches the base.
Gently remove the container.
4. Place the container on a level surface.
Dispense a small amount of Puli-Jet
Gentle disinfectant into the waste
uid to within 5mm of the container
rim. Remove lid from new cup and
place the lid on the full container.
Push lid down with your palm and
twist to lock into position. The
container is now sealed and safe
tostore until pick-up.
5. Replace the o-ring on the
Hydrocyclone and coat with a few
drops of Lubri-Jet drops (New o-ring
located in new waste container).
6. Place the new container into the
guide, ensuring the guide’s plastic
disc ts within the recess at the base
of the container.
7. Push the container forward and turn
the handle anti-clockwise until the
container is fully located and sealed.
Close the overow tap and tighten
the breather valve.

SMART User Maintenance Guide
14
Amalgam Recycling
Amalgam container replacement should
be part of the annual maintenance of
the suction system performed by your
service technician.
CMA Ecocycle remind dental practices
tokindly “do the right thing” by having
your ‘waste’ amalgam recycled at all
times. Your amalgam cup/container will
be exchanged allowing the material to
be recycled by EPA certied apparatus.
Please don’t place this item in the
rubbish bin and/or down the sink.
Aust 1300 32 62 92
NZ 0800 732 922
CMA Ecocycle
– your amalgam recyclingspecialist.
Contact your equipment service
technician or Cattani if you require
anyfurther information.

15
M-060970
Puli-Jet GENTLE Disinfectant Solution
C-040720
Pulse Cleaner Automatic Dispenser
M-040825
Antifoaming Disinfectant Tablets
M-040727
Lubri-Jet LubricantDrops

P. [phone]
NZ Toll Free 0800 68 22 88
E. [email protected] www.cattani.com.au