Cembre B54N-YD6 User manual
20
This manual is the property of
Cembre
:
any reproduction is forbidden without written permission.
cod. 6261349
Cembre Ltd.
Dunton Park
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West Midlands B76 9EB (Great Britain)
Tel.: 01675 470440 - Fax: 01675 470220
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1
13 M 160 U
B54N-YD6
B54N-YD6-8
B54N-YK
BATTERY OPERATED
HYDRAULIC CRIMPING TOOL
OPERATION AND MAINTENANCE
MANUAL
ENGLISH
13 M 160
U
Certified Environmental
Management System Certified Occupational
Health & Safety
Management System
Certified Quality
Management System
P
I
N
G
T
O
O
L
2
Before using the tool, carefully read the instructions in this manual.
When operating the tool, keep hands away from the danger zone.
Do not short circuit the batteries.
Always recycle the batteries.
Do not discard batteries into domestic refuse or waste disposal.
Li-ion
See page 9.
WARNING
Do not expose battery to water or rain.
Do not destroy battery by fire.
19
5
1
23
6
5
4
3
2
6
7
7
1
CDK jaw
5
1
2
36
5
4
3
2
6
1
CDD6-8 jaw
18
5
1
236
5
4
3
2
6
1
CDD6 jaw
Item DESCRIPTION
2REVOCREBBUR1136000603600060360006 2NIPRENIATEREID2220006622000662200066 2GNIRPS3404025640402564040256 1GNIRPS4036025603602560360256 2TUNKCOLOTUA3M5171081617108161710816 2NIPCITSALE21x3Ø6580067658006765800676 2RENIATEREID77000426--
CDD6 CDD6-8 CDK
QtyCode N°
TABLE 3 (JAW)
3
B54N-YD6
with D3 groove to accept
all "W" style crimping dies
+ "BG" fixed groove
B54N-YD6-8
with D3 groove to accept
all "W" style crimping dies
+ "O" fixed groove
B54N-YK
with groove to accept all "O"
style Kearny crimping dies.
Adapter to accept all "W"
style crimping dies available
as an accessory
5
4N-YD
6
h
D3 groove to accept
B
G" fixed groove
5
4N-YD6-
8
h
D3 groove to acce
pt
O
" fixed groove
5
4N-Y
K
d
apter to accept all "W
"
cr
im
pi
ng
dies availabl
e
4
BATTERY OPERATED HYDRAULIC CRIMPING TOOL
1. GENERAL CHARACTERISTICS
B54N-YD6
suitable for installing electrical compression connectors
for conductors up to 150 mm2(300 MCM)
54 (6)
340 (4,900)
470 x 119 x 79 (18.5 x 4.7 x 3.1)
3,2 (7)
18
18 / 3.0 Li-Ion
120 / 50-60
AGIP ARNICA 22 or
ESSO INVAROL EP22
or equivalent.
the tool is equipped with a maximum pressure valve.
Application range:
Crimping force kN (sh ton):
Rated operating pressure bar (psi):
Dimensions
LxWxH
mm (inches):
Weight with battery kg (lbs):
Motor Volt DC:
Battery (
Makita
BL1830) Volt / Ah:
Battery charger supply Volt / Hz:
Recommended oil:
Safety:
Types of jaw supplied:
(see table A page 9 for compatibility)
Acoustic Noise (Directive 2006/42/EC, annexe 1, point 1.7.4.2 letter u)
Tests carried out in compliance with the indications contained in UNI EN ISO 3744 and UNI EN ISO 11202
– The weighted continuous acoustic pressure level equivalent
A at the work place LpA is equal to ..............................................................................72.9 dB (A)
– The maximum value of the weighted acoustic displacement
pressure C at the work place LpCPeak is ......................................................................< 130 dB (C)
– The acoustic power level emitted by the machine
LWA is equal to ............................................................................................................. 77.8 dB (A)
Risks due to vibration (Directive 2006/42/EC, annexe 1, point 2.2.1.1)
Tests carried out in compliance with the indications contained in UNI 5349-1/2 and UNI EN 28662
part 1st Standards, and under operating conditions much more severe than those normally found,
certify that the weighted root mean square in frequency of the acceleration the upper limbs
are exposed to for each biodynamic reference axis does not exceed 2.5 m/sec2.
TOOL TYPE: B54N-YD6-8
CDD 6
with D3 groove
to accept all "W"
style crimping
dies + "BG" fixed
groove
B54N-YK
CDK
with groove to ac-
cept all "O"
style Kearny
crimping dies
CDD 6-8
with D3 groove
to accept all "W"
style crimping
dies + "O" fixed
groove
17
4
19
18
1
250
10
9
20
16
17
15
21
57
400
300
15
100
14
7
220
500
*
TIGHTENING TORQUE
COUPLE DE SERRAGE
DREHMOMENT
PAR DE TORSION
COPPIA DI SERRAGGIO
8 Nm (5.9 lbf ft)
8
210
11
8
6
11
220
7
9
TABLE 2 (ITEM 10)
16
24
26
31
19
18
17
75
30
67
16
350
67
64
65
66
310
70
45
63
77
360
71
62
5
4
3
3
12
13
15
16
6
8
17
11
11
600
9
2
1
1
65
27
72
69
3
4
2
320
68
*
5
2. INSTRUCTIONS FOR USE
The tool is equipped with automatic return of the dies once the crimping operation is com-
pleted.
The interchangeable crimping jaws have thermoplastic rubber covers on outside edges.
Residual battery capacity level is automatically displayed after every cycle.
The part reference “B54...” includes the following:
– Basic tool complete with battery
– Spare battery
– Battery charger
– Canvas bag.
2.1) Preparation
With the tool in the rest position (the ram fully retracted) proceed as follows:
– Select the appropriate groove or die set for the connector to be crimped.
– Insert the dies into the jaws of the tool (see § 2.8).
– Insert the conductor into the connector.
2.2) Die advancement (Ref. to Fig. 1)
Grip the tool firmly and comfortably.
– Position the connector in the die groove
and ensure the correct location of the
crimp.
– Press operating button (3) to activate
the motor-pump group for the advance-
ment of the ram. To halt the advance-
ment, release the operating button and
the motor will cut out.
Make sure the dies are exactly po-
sitioned on the desired crimp point
otherwise re-open dies following in-
structions as per § 2.5 and reposition
the connector.
8
3
FIG. 1
)
3
G.
1
6
2.3) Compression
Insert the conductor in the connector and press the operating button (3): the ram will gradually
move forward until the two dies touch. It is recommended to keep operating until the maxi-
mum pressure valve is activated and a "click" is heard, after which the dies will automatically
re-open until the ram is fully retracted. It is always possible to interrupt automatic retraction
of the ram by a short push on the operating button (3).
2.4) Head rotation
For ease of operation the tool head can rotate through 180°, allowing the operator to work in
the most comfortable position.
Warning: do not attempt to rotate the head when the hydraulic circuit is pressurised.
2.5) Release of dies (Ref. to Fig. 1)
Press the pressure release button (8), the ram will retract and open the dies.
2.6) Battery status (Ref. to Fig. 2)
Inserting the battery into the tool or releasing
the operating button causes the residual bat-
tery capacity to be automatically displayed for 5
seconds on the indicator.
The number of LEDs illuminated indicates the
residual capacity.
6 LEDs illuminated: fully charged
3 LEDs illuminated: 50 % capacity
1 LED illuminated: minimum charge
2.7) Insertion/replacement of battery
To insert the battery, slide it into its seat until it
locks (Ref. to Fig. 3).
To replace an exhausted battery, press the, button
and slide it forward.
FIG. 3
FIG. 2
er
y
t
until it
he
, button
FI
G.
3
15
&RGH1 '(6&5,37,21 4W\,WHP
635,1*
%$//
7,(
'6&+1255:$6+(
5
0[6&5(:
/(9(5635,1*
0[6&5(:
25,1*
25,1*
&8:$6+(5
%2'
<
5(/($6(*5283
635,1*
635,1**8,'(
6&5(
:
'6&+1255:$6+(
5
635,1*683325
7
5(6(592,5&$3
&203/(7(/(9(5683325
7
&203/(7(0(0%5$1(
&203/(7(68&7,216&5(
:
&203/(7(-$:683325
7
683325
7
52//
3,152//
-$:6683325
7
635,1*
5$0*8,'(5,1*
3,1*5,3
-$:/2&.,1*3,1
&,5&/,3
0[6&5(:
5$05(7851635,1*
635,1*
&</,1'5,&$/3,1
0[6&5(:
TABLE 2 (ITEM 10 IN TABLE 1)
14
TABLE 2 (ITEM 10 IN TABLE 1)
&RGH1 '(6&5,37,21
58%%(5*5,3
$&78$7,1*0(&+$1,&$/*528
3
+286,1*
*($5
;&</,1'5,&$/3,1
0[6&5(:
6&+1255:$6+(
5
%$//
*($5
%($5,1*
:$6+(
5
:$6+(
5
&</,1'5,&$/3,1
63$&(
5
&203/(7(',6&
',6&
%$//6683325
7
&,5&/,3
:$6+(
5
&203/(7(&$0
&203/(7(02725
&203/(7(+<'5$8/,&*528
3
5$0
6($/
0(0%5$1(5,1*
2,/5(6(592,
5
9$/9(3,6721
*58%6&5(
:
9$/9(635,1*
3803,1*5$0
9$/9(52'
635,1*683325
7
7(6735(6685(&$
3
:$6+(
5
6(77,1*9$/9(/2&.18
7
35(6685(5(/($6(/(9(
5
3803,1*5$05(7851635,1*
%$//
635,1*
*58%6&5(
:
4W\,WHP
7
2.8) Crimping die assembles
2.8.1) Use of ”W” style crimping dies (B54N-YD6, B54N-YD6-8 tools)
– Press pins (2) and insert “W” dies into their seats (see Fig. 4A).
– To disassemble them simply press the pins and slip them from the jaws.
2.8.2) Use of ”O” style Kearney crimping dies (B54N-YK tool)
– Insert “O” dies into their seats, the two dies will be held by the retainers (7) (see Fig. 4B).
– To disassemble them simply slip them from the jaws.
Note: it is possible to use “W” style crimping dies with B54N-YK by means of the AU55-B
adapter, available as an accessory.
ITIS RECOMMENDED TO USE THE TOOL ONLY WITH DIES INSERTED.
22
"W" style crimping dies "O" style crimping dies
77
FIG. 4A
B54N-YD6, B54N-YD6-8 tools
FIG. 4B
B54N-YK tool
2
8
2.9) Jaw replacement
Each tool is supplied with relevant jaws (see § 1). Jaws
can also be supplied separately, for replacement pro-
ceed as follows:
–Push and turn clockwise the locking pin (9) so that
the jaws are released.
– Slide the jaws out of the top of the tool and insert the
new ones (see Fig. 5).
– Fully insert the locking pin (9) into the tool and lock it
by turning clockwise until the red lines are aligned.
red lines
9
FIG. 5
3. WARNING
Before starting work on electrical equipment, please ensure that either there are no live parts
in the immediate working area or that precautions are taken for working near live parts in
accordance with EN50110-1.
DONOT USE THIS TOOL ON OR NEAR ENERGISED CONDUCTORS WITHOUT PROPER
PERSONAL PROTECTIVE EQUIPMENT. FAILURE TO OBSERVE THIS WARNING COULD
RESULT IN SEVERE INJURY OR DEATH.
THE TOOL IS UNSUITABLE FOR CONTINUOUS USE AND SHOULD BE ALLOWED TO COOL
DOWN FOLLOWING UNINTERRUPTED, SUCCESSIVE CRIMPING OPERATIONS; FOR INSTANCE,
HAVING EXHAUSTED AFULLY CHARGED BATTERY IN ONE SESSION, DELAY BATTERY
REPLACEMENT FOR AFEW MINUTES.
OBSERVE RECOMMENDED REST PERIODS ALSO WHEN USING AN EXTERNAL POWER
SUPPLY.
PROTECT THE TOOL FROM RAIN AND MOISTURE. WATER WILL DAMAGE THE TOOL AND
BATTERY. ELECTRO-HYDRAULIC TOOLS SHOULD NOT BE OPERATED IN POURING RAIN
OR UNDER WATER
DO
N
O
T
US
ETHI
S
T
OO
L
O
N
O
RNEAR ENER
G
I
S
ED
CO
ND
UC
T
O
R
S
WITH
OU
TPR
O
PER
PERSONAL PROTECTIVE E
Q
UIPMENT. FAILURE TO OBSERVE THIS WARNING COULD
RE
S
ULT IN
S
EVERE INJURY
O
RDEATH.
T
HE T
OO
LI
S
U
N
SU
ITABLE F
O
R
CO
NTIN
UOUS
US
EAND
S
H
OU
LD BE ALL
O
WED T
O
COO
L
DOWN FOLLOWING UNINTERRUPTED
,
SUCCESSIVE CRIMPING OPERATIONS
;
FOR INSTANCE
,
HAVING EXHAU
S
TED AFULLY
C
HARGED BATTERY IN
O
NE
S
E
SS
I
O
N
,
DELAY BATTERY
REPLA
C
EMENT F
O
RAFEW MINUTE
S
.
O
BSERVE RECOMMENDED REST PERIODS ALSO WHEN USING AN EXTERNAL POWER
SU
PPLY.
P
R
O
TE
C
TTHE T
OO
LFR
O
MRAIN AND M
O
ISTURE. WATER WILL DAMA
G
ETHE T
OO
LAND
BATTERY. ELE
C
TR
O
-HYDRA
U
LI
C
T
OO
L
S
S
H
OU
LD N
O
TBE
O
PERATED IN P
OU
RIN
G
RAIN
O
R
U
NDER WATE
R
13
5
13
16
9
8
2
4
11
11
15
7
X
X
X
X
X
X
45
Serial number of tool
12
6
3
12
17
10
18
TABLE 1
9
3.1) Using the battery charger
Carefully follow the instructions in the battery charger manual.
3.2) General information on how to use batteries
In order to maximise battery life, please follow these rules:
– Use the battery until the automatic residual energy display still has 1-2 LEDs showing: this
means the battery is almost completely discharged and no loss in the life of the battery has
been caused.
– Be particularly careful when charging a new battery the first 2-3 times in order to be certain
of maximising the available energy level.
– Allow the battery to cool down to ambient temperature prior to recharging.
– Rest the battery charger for at least 15 minutes between charges.
4. MAINTENANCE
The tool is robust, completely sealed and requires very little daily maintenance.
Compliance with the following points should help to maintain the optimum performance of
the tool:
4.1) Thorough cleaning
Dust, sand and dirt are a danger for any hydraulic device.
Every day, after use, the tool must be wiped with a clean cloth taking care to remove any
residue, especially close to moveable parts.
4.2) Storage
When not in use, the tool and accesories should be stored and transported in the relevant
canvas bag to prevent damage.
ul
d
be
stored and tran
s
10
U
SER INFORMATION in accordance with “Directives 2002/95/EC and
2002/96/EC regarding the reduction of hazardous substances in elec-
trical and electronic equipment, including the disposal of waste”.
T
he 'Not in the bin' symbol above when shown on equipment or packaging
means that the equipment must, at the end of its life, be disposed of sepa-
rately from other waste.
The separate waste collection of such equipment is organised and man-
aged by the manufacturer.
Users wishing to dispose of such equipment must contact the manufacturer
and follow the prescribed guidelines for its separate collection.
Appropriate waste separation, collection, environmentally compatible treat-
ment and disposal is intended to reduce harmful environmental effects and
promote the reuse and recycling of materials contained in the equipment.
Unlawful disposal of such equipment will be subject to the application of
administrative sanctions provided by current legislation.
- Following information applies in member states of the European Union:
INTERCHANGEABLE CRIMPING JAWS
JAW TYPE GROOVES CRIMPING DIE COMPATIBILITY
CDD6
“D3” TO ACCEPT ALL “W” STYLE
CRIMPING DIES + “BG” FIXED
GROOVE
FCI Burndy W, X Series
Greenlee KD6 Series
Ilsco ND Series
CDD6-8
“D3” TO ACCEPT ALL “W” STYLE
CRIMPING DIES + “O” FIXED
GROOVE
Huskie HT-58 Series
Panduit CD-2001 series
CDK
GROOVE TO ACCEPT ALL “O”
STYLE KEARNEY CRIMPING DIES
AU55-B ADAPTER TO ACCEPT
ALL “W” STYLE CRIMPING DIES
AVAILABLE AS AN ACCESSORY
FCI Burndy W, X Series
Greenlee KD6 Series
Ilsco ND Series
Huskie HT-58 Series
Panduit CD-2001 Series
Kearney O Series
Blackburn 6 tons
TABLE A
11
The guarantee is void if parts used are not
Cembre
original spares.
When ordering spare parts always specify the following:
- code number of item
- name of item
- type of tool
- serial number of tool
TABLE 1
SPARE PARTS LIST
Code N° DESCRIPTION
6000577 1 RIGHT + LEFT SHELL 1
8502002 2 BL1830 BATTERY 1
6000217 3 OPERATING BUTTON 1
6000584 4 PROTECTION 1
6000591 5 ROD 1
6000593 6 SPRING 1
6000203 7 CONTACT SUPPORT 1
6000218 8 PRESSURE RELEASE BUTTON 1
6000582 9 BUTTON REINFORCEMENT 1
6000200 10 MECHANICAL GROUP (see table 2) 1
6000202 11 COMPLETE ELECTRICAL CIRCUIT 1
6900650 12 3,5X16 SCREW 8
6000589 13 WRIST STRAP 1
6506654 15 RIGHT + LEFT ADAPTOR 1
6232675 16 TG.0918 LABEL 1
6232500 17 TG.0704 LABEL 1
6232676 18 TG.0919 LABEL 2
6232654 45 TG.0891 LABEL 1
QtyItem
5. RETURN TO
Cembre
FOR OVERHAUL
In the case of a breakdown contact our Area Agent who will advise you on the problem
and give you the necessary instructions on how to dispatch the tool to our nearest service
Centre; if possible, attach a copy of the Test Certificate supplied by
Cembre
together with
the tool or, if no other references are available, indicate the approximate purchase date and
the tool serial number.
This manual suits for next models
2
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