Cembre B1350-UC User manual

1
BATTERY OPERATED HYDRAULIC CRIMPING TOOL
PRESSE HYDRAULIQUE SUR BATTERIE
HYDRAULISCHES AKKU-PRESSWERKZEUG
HERRAMIENTA HIDRÁULICA DE CRIMPADO A BATERÍA
UTENSILE OLEODINAMICO DA COMPRESSIONE A BATTERIA
B1350-UC B1350-UCA B1350-UCE B1350-UCT
ENGLISH
FRANÇAIS
DEUTSCH
ESPAÑOL
ITALIANO
Cerfied Environmental
Management System
Cerfied Occupaonal
Health & Safety
Management System
Cerfied Quality
Management System
OPERATION AND MAINTENANCE MANUAL....................................7
NOTICE D’UTILISATION ET ENTRETIEN........................................... 17
BEDIENUNGSANLEITUNG................................................................... 27
MANUAL DE USO Y MANTENIMIENTO ........................................... 37
MANUALE D’USO E MANUTENZIONE............................................. 47
14 M 042

2
– Before using the tool, carefully read the instructions in this manual.
– Avant d'utiliser cet outil, lire attentivement les instructions de cette notice.
– Vor Inbetriebnahme unbedingt die Bedienungsanleitung durchlesen.
– Antes de utilizar la herramienta, leer atentamente las instrucciones en este manual.
– Prima di utilizzare l'utensile, leggere attentamente le istruzioni riportate in questo manuale.
– When operating the tool, keep hands away from the danger zone.
– Au cours du sertissage, tenir les mains éloignées de la zone de travail.
– Während des Verpressens nicht mit den Händen in den Pressbereich gelangen.
– Durante su utilización, mantenga las manos fuera de la zona de peligro.
– Durante l'utilizzo, mantenere le mani fuori dalla zona di pericolo.
– Do not operate when dies are not in place.
– Insérer les matrices avant d'actionner l'outil.
– Nicht ohne Presseinsatzpaar betätigen.
– No poner en presión sin matrices.
– Non mandare in pressione l'utensile senza le matrici inserite.
WARNING SYMBOLS - SYMBOLES D'AVERTISSEMENT - WARNSYMBOLE -
SÍMBOLOS DE ADVERTENCIA - SIMBOLI DI AVVERTENZA
– Never throw batteries into re or water.
– Jamais jeter les batteries dans le feu ou dans l'eau.
– Werfen Sie Akkus nicht ins Feuer oder Wasser.
– Nunca tire las baterías al fuego o al agua
– Mai gettare le batterie nel fuoco o in acqua.
– Always recycle the batteries.
– Recycler toujours les batteries.
– Verbrauchte Akkus stets dem Recycling zuführen.
– Reutilizar siempre las baterías.
– Riciclare sempre le batterie.
– Do not discard batteries into domestic refuse or waste disposal.
– Ne pas jeter de batteries dans une poubelle ou autre lieu non prévu à cet eet.
– Verbrauchte Akkus nicht der allgemeinen Abfallentsorgung zuführen.
– No tirar las baterías al cubo de basura o lugar parecido.
– Non buttate le batterie fuori uso nei cestini della spazzatura o luoghi simili.
– User information (Directives 2002/95/EC and 2002/96/EC), see page 58.
– Information pour les utilisateurs (Directives 2002/95/CE et 2002/96/CE) voir page 58.
– Information für den Benutzer (Richtlinien 2002/95/EG und 2002/96/EG) siehe Seite 58.
– Informe para los usuarios (Directivas 2002/95/CE y 2002/96/CE) vease página 58.
– Informazione agli utenti (Direttive 2002/95/CE e 2002/96/CE) vedere pagina 58.
Battery - Batterie - Akku - Batería - Batteria
Tool - Outil - Werkzeug - Herramienta - Utensile

3
1
LEDWORKLIGHT / ECLAIRAGE PAR LED / LED-BELEUCHTUNG / LUCES LED / ILLUMINAZIONE LED
2
ADAPTER / ADAPTATEUR / ADAPTER / ADAPTADOR / ADATTATORE AU130-C
3
U-HEAD / TETE U / U-KOPF / CABEZA U / TESTA A U
4
OPERATING BUTTON / GACHETTE DE COMMANDE / STARTKNOPF / BOTÓN DE ACCIONAMIENTO
/ PULSANTE DI AZIONAMENTO
5
PRESSURE RELEASE BUTTON / GACHETTE DE DECOMPRESSION / DRUCKABLASSKNOPF / BOTÓN
DESBLOQUEO PRESIÓN / PULSANTE DI SBLOCCO PRESSIONE
6
BATTERY / BATTERIE / AKKU / BATERÍA / BATTERIA
7
BATTERY RELEASE / DEBLOCAGE BATTERIE / AKKU ENTRIEGELUNG / DESBLOQUEO BAT-
ERÍA /
SBLOCCO BATTERIA
8
TOUCH BUTTON FOR MENU SELECTION / TOUCHE POUR SELECTIONNER LE MENU / TOUCH-
TASTE FÜR AUSWAHLMENÜ / TECLA PARA SELECCIONAR EL MENÚ / TASTO A SFIORAMENTO
PER SELEZIONE MENU
9
DISPLAY / ECRAN / DISPLAYANZEIGE / PANTALLA / DISPLAY
10
RINGFORSHOULDER STRAP/ANNEAUPOURBANDOULIERE/TRAGERIEMENRING/ANILLOPARA
CORREA / ANELLO AGGANCIO TRACOLLA
FIG. / BILD 1
1
10
4
5
6
7
8
9
2
1
3

4
FIG. / BILD 2
ACCESSORIES
ACCESSOIRES
ZUBEHÖR
ACCESORIOS
ACCESSORI
10
AU130-150
AU130-240
04
AC130-P
06
02
92
95
94
14
96
PS130-.../E
04
10
02
06
14
14
FIG. / BILD 3a FIG. / BILD 3b
AU130-150
AU130-240
Matrice
MV..
Adattatore
AC130-P
Matriz
MV..
Matrize
MV..
Adaptador
AC130-P
Adapter
AC130-P
MV..
Die
AC130-P
Adaptor
AU130-150
AU130-240
Adaptor
Adapter
AU130-150
AU130-240
Adaptador
AU130-150
AU130-240
Adattatore
AU130-150
AU130-240
UP...
Rounding
set
Runddrück-
set
UP...
Preredon-
deador
UP...
Prearroton-
datore
UP...
PS...
Indentor
Stempel
PS...
Punzón
PS...
Punzone
PS...
Adaptateur
AU130-150
AU130-240
Matrice
MV..
Matrice de
mise au rond
UP...
Poinçon
PS...
Adaptateur
AC130-P

5
04
88
AU130-C
08
07
10
06
02
14
89
FIG. / BILD 4
ACCESSORIES
ACCESSOIRES
ZUBEHÖR
ACCESORIOS
ACCESSORI
~ 15 - 20 mm (0.6 - 0.8 in.)
FIG. / BILD 5
Hexagonal
dies
Sechskant
Presseinsätze
Matrices
hexagonales
Matrici
esagonali
Circular
dies
Rundpress-
einsätze
Matrices
semicircu-
lares
Matrici
semicircolari
Nest
and
Indent
dies
Matrize
und
Stempel
Matriz
y
punzón
Matrice
e
punzone
Adapter
AU130-C
Adattatore
AU130-C
Adaptador
AU130-C
AU130-C
Adaptor
Adaptateur
AU130-C
Matrice
et
Poinçon
Matrices
circulaires
Matrices
hexagonales

6
UP 130-25 UP 130-35 UP 130-50 UP 130-70 UP 130-95
UP 130-120 UP 130-150 UP 130-185 UP 130-240
UP130-300
10 - 16
25 35 50 70 95
120 150 185 240 300
AC 130-P
AU 130-150
AU 130-240
PS 130-35/E
MV 35 MVM 35 MUA 35
CONNECTORS - CONNECTEURS - VERBINDER - CONECTORES - CONNETTORI
CAA..-M MTMA... MTA... AA...-M
MTA..-C
Conductor section
Section conducteur
Leiter Querschnitt
Sección cable
Sezione cavo
( mm2 )
Upper adaptor
Adaptateur superieur
Oberen Adapter
Adaptador superior
Adattatore superiore
Lower adaptor
Adaptateur inferieur
Unteren Adapter
Adaptador inferior
Adattatore inferiore
Pre-rounding die
Matr. de mise au rond
Runddrückeinsätze
Preredondeador
Prearrotondatore
Indentor
Poinçon Stempel
Punzón
Punzone Long - Longue - Lang - Larga -Lunga
Universal - Universelles
Universal - Universale
Universale
Containing die - Matrice coquille - Haltematrize -
Matriz de sujeción - Matrice di contenimento
Short - Courte -
Kurz - Corta - Corta
PS 130-95/E
MV 95 MVM 95 MVC 95 MUA 95
PS 130-150/E
MV 150 MVM 150 MVC 150 MUA 150
MUA 300-34
Aluminium
Aluminio
Alluminio
MV 240 MVM 240 MVC 240 MUA 240
*
PS 130-240/E
Outside diameter of connector = 34mm Diametre exterieur connecteur = 34mm Verbinder Aussendurchmesser = 34mm Diametro externo conector = 34mm Diametro esterno connettore = 34mm
GUIDE TO THE SELECTION OF ACCESSORIES  GUIDE POUR LA SELECTION DES ACCESSOIRES  ZUBEHÖR FÜR DIE
TIEFNUTKERBUNG  GUIA PARA LA ELECCIÓN DE ACCESORIOS  GUIDA PER LA SCELTA DEGLI ACCESSORI
*

7
(1) Directive 2006/42/EC, annexe 1, point 1.7.4.2 letter u)
LpA = weighted continuous acoustic pressure level equivalent.
LpCPeak = maximum value of the weighted acoustic displacement pressure at the work place.
LWA = acoustic power level emitted by the machine.
(2) (Directive 2006/42/EC, annexe 1, point 2.2.1.1)
Weighted root mean square in frequency of the acceleration the upper limbs are exposed to for each biodynamic
reference axis. Tests carried out in compliance with the indications contained in UNI ENV 25349 and UNI EN 28662
part 1st Standards, and under operating conditions much more severe than those normally found.
1. GENERAL CHARACTERISTICS
ENGLISH
B1350-UC B1350-UCE B1350-UCT B1350-UCA
Application range suitable for installing electrical compression connectors
forconductorsupto400mm2(800MCM)and Aluminium
conductors up to 300 mm2(600 MCM)
Rated crimping force
kN (US sh.ton) 132 (14.84)
Minimum crimping force
kN (US sh. ton) 125,2 (14.07)
Minimum operating pressure bar (psi) 692 (10037)
Dimensions (ref. to Fig. 6) mm (inches) 351x369x83 (13.8x14.5x3.3)
Weight with battery kg (lbs) 5,9 (13)
Motor V DC 18
Operating temperature °C (°F) -15 to +50 (+5 to +122)
Recommended oil AGIP ARNICA 32 or equivalents
Operating speed twin speed operation and automatic switching from
a rapid advancing speed of the ram to a slower, more
powerful crimping speed
Safety maximum pressure valve
Rechargeable battery V / Ah / Wh 18 / 4.0 / 72
Type CB1840L (Li-Ion)
Weight kg (lbs) 0,66 (1.45)
Battery charger
ASC30-36
Input
type EU
27044000
UK
27045000
AUS/NZ
27047000
USA/CAN
27046000
V / Hz 220 - 240 / 50 - 60 115 / 60
W 85
Acoustic noise (1)
LpA dB (A)
73
LpCPeak dB (C) 94.5
LWA dB (A) 79
Vibration (2) m/s20.575 max.

8
ENGLISH
WARNING
Do not use the tool for purposes other than those intended by Cembre.
The operator should concentrate on the work being performed and be careful to maintain
a balanced working position.
Before starting work on electrical equipment, please ensure that either there are no live
parts in the immediate working area or that precautions are taken for working near live
parts in accordance with EN50110-1.
Do not use this tool on or near energised conductors without proper personal protective
equipment. Failure to observe this warning could result in severe injury or death.
The tool is unsuitable for continuous use and should be allowed to cool down following
uninterrupted, successive crimping operations; for instance, having exhausted a fully
charged battery in one session, delay battery replacement for a few minutes.
Protect the tool from rain and moisture. Water will damage the tool and battery. Electro-
hydraulic tools should not be operated in pouring rain.
2. INSTRUCTIONS FOR USE
IMPORTANT: Never pressurise the tool without inserting the dies, this could cause damage
to the head and the ram.
The part reference includes the following (Ref. to Fig. 7 page 57):
Hydraulic crimping tool.
AU130-C upper adaptor.
Li-Ion rechargeable battery (2 pcs).
Battery charger (model depends on the tool version).
Shoulder strap.
Plastic carrying case.
USB cable (Ref. to § 8).
Thetool issuppliedwiththeAU130-Cupperadaptor,whichwillacceptsemicircularslotteddies(com
mon to Cembre 130 kN tooling) suitable for:
Circular or hexagonal compression on Copper, Aldrey, Aluminium or ACSR conductors.
Indentation on Copper conductors.
With the upper adaptor AU130-150, AU130-240 and lower adaptor AC130-P, the tool can accept:
Pre-rounding dies UP130-... used for converting Aluminium sectoral conductor to a compact,
round section.
Containing dies MV, MVC, MVM, MUA series to crimp connectors on Aluminium cables using the
deep indent crimping system.

9
ENGLISH
2.1) Preparation
When introducing or changing dies, the battery
must rst be removed from the tool.
The tool can be easily carried using either the handle or the
shoulder strap attached to ring (10) (Ref. to Fig. 1).
Before starting any work, check the battery charge
(Ref.to§2.8)andrechargeifnecessary,followingthe
instructions in the battery charger user manual.
To replace the battery, remove it by pressing the release
button (7), then insert the new battery, sliding it into the
guides until it locks.
The display shows the operational parameters of the tool;
to customise them proceed as described in § 2.7.
Depending on the compression to be performed, proceed as described in § 4 or 5.
2.2) Die advancement
Press operating button (4) to activate the motor-pump and advance the lower die.
To halt the advancement, release operating button (4) and the motor will cut out.
Makesurethedies areexactlypositioned onthedesired crimppointotherwisere-open dies
following instructions as per § 2.4 and reposition the connector.
2.3) Compression
By keeping operating button (4) pressed, the motor con-
tinues to operate: the ram will gradually move forward
until the two dies touch.
The motor will stop automatically when the set pressure
has been reached.
To perform proper compression, press and hold the
operatingbutton(4)untilthemotorstopsautomati-
cally.
Battery
7
4

10
ENGLISH
NOTE:To displaythe momentary forceor pressureduring
the work cycle, select the appropriate display from the
menu (Ref. to § 7). When the operating button is released
beforethemotorstopsautomatically,thedisplaywillshow
the peak force (Fp) or the peak pressure (Pp) reached at
that instant.
Tocomplete thework, presstheoperating buttonagain untilthemotor stopsautomatically; thedis-
play will show the maximum force or pressure reached followed by "OK" to conrm correct operation.
Thedisplay"ERROR",combinedwithabeep andtheLEDsashing,indi-
cates an incorrect crimping procedure caused by the work cycle being
interrupted before the control parameters (force/pressure) of the tool
are reached.
This error appears when the pressure release button has been operated and the tool has already
reached a pressure > 100 bar. In this case, repeat the compression by pressing and holding the
operating button until the motor stops automatically.
2.4) Release of dies
By operating the pressure release button (5), the ram will retract
and open the dies.
2.5) LED Worklights
Whilst the tool is in operation, the compression area is illuminated
by two high luminosity LED Worklights that switch o automatical-
ly at the end of the cycle.
The LED Worklights can be disabled by following the procedure described in § 7.2.
2.6) Head rotation
For ease of operation, the tool head can rotate through 180°, allowing the operator to work in the
most comfortable position.
Do not attempt to rotate the head when the hydraulic circuit is pressurised.
2.7) Capacitive touch button for menu selection
This button is located under the display and allows selection of various
screens (Ref. to § 7); it only works when the display is on.
Wearing gloves or using other objects may inhibit the operation of the
button, therefore use a bare nger to apply only a light touch.
Do not apply pressure to or stab at the touch button, a light touch using a bare nger is
sucient. The command pulse is sent when the nger releases the button.

ERROR













 












Fm= 125.2 kN
Fp= 102.3 kN
Pm= 692 bar
Pp = 565 bar
Fm= 125.2 kN
OK
Pm= 692 bar
OK






 





3 SEC.













 




5

11
ENGLISH














 




2.8) Battery status
The battery is equipped with LED indicators that indicate the
remaining battery life at any time by pressing the adjacent
button (P):
4 LEDs illuminated: fully charged
2 LEDs illuminated: 50 % capacity
1 LED flashing: minimum charge, replace the battery
With the battery inserted into the tool, the remaining bat-
terylifecanalsobecheckedonthedisplay,viatouchbutton
selection (Ref. to § 7).
The screen shown alongside indicates that the battery Voltage has
droppedbelowaminimumsafetythreshold;undertheseconditionsthe
tool will not start, and it is necessary to recharge or replace the battery.
The approximate time to fully recharge a battery is about 80 minutes.
Aftereachworkingcycle,andaftertheextractionofthebatteryfromthetool,anintegrated
battery cut-o device will operate after 70 s approx.
Then the LED nearest to button (P) will ash 5 times each 14 s approx. The battery will be
reactivated when it is reintroduced into the tool and the operating button is pressed.
2.9) Using the battery charger
Carefully follow the instructions in the battery charger user manual.
3. MAINTENANCE
The tool is robust, completely sealed, and requires very little daily maintenance.
Compliance with the following points, should help to maintain its optimum performance:
3.1) Thorough cleaning
Dust, sand and dirt are a danger for any hydraulic device.
Every day, after use, the tool must be wiped with a clean cloth taking care to remove any residue,
especially close to pivots and moveable parts.
Do not use Hydrocarbons to clean the rubber parts.
3.2) Storage case (Ref. to Fig. 7)
When not in use, the tool should be stored and transported in the plastic case, to prevent damage.
The case, type VAL P39, is suitable for storing the tool, the accessories and up to 8 die sets and pre-
prepared compression connectors.
TheVAL 130steelcase: size360x280x48 mm(14.17x11x1.89in.), weight3 kg(6.62lbs), isavailablefor
storage of the accessories for crimping aluminium connectors with deep indent crimping system.


BATTERY 











 


















 


max.
BATTERY BATTERY


min.
P

12
ENGLISH
4. CRIMPING OF CONNECTORS ON ALUMINIUM CABLES USING THE DEEP INDENT
CRIMPING SYSTEM (Ref. to Figs. 2, 3)
4.1) Pre-rounding conductor (for sectoral cables) (Ref. to Fig. 3a)
From the table on page 6 select the proper AU130-150 or AU130-240 upper adaptor and UP...
pre-rounding die for the appropriate conductor size to be rounded.
Insert the upper adaptor into the head (see § 6.1).
Insert the lower adaptor AC130-P into the ram (see § 6.2).
Insert the lower part of the pre-rounding die (94) into the AC130-P adaptor by pulling the release
button (92).
Position the conductor into the upper part of the pre-rounding die (95) and locate the preround-
ing die in the adaptor AU130-150 or AU130-240.
Ensure that the pre-rounding die is correctly located in the adaptor with its upper slot in
line with the internal adaptor pins.
Operate the tool until the upper and lower part of the pre-rounding die are fully closed, then
release the hydraulic pressure (see § 2.4) and remove the compacted round conductor.
4.2) Connector crimping (Ref. to Fig. 3b)
From the table (Fig. 6, page 6) select AU130-... upper adapter, MV... containing die and PS.. inden-
tor recommended for the conductor size.
Insert the upper adaptor AU130-150 or AU130-240 into the head (see § 6.1).
Insert the indentor PS130.../E into the ram (14) (see § 6.2).
Insert conductor into the connector; locate the connector into the MV.. (96) containing die; locate
the containing die in the adaptor AU130-150 or AU130-240.
For every operation ensure the die is correctly located in the adaptor with its upper slots in
line with the internal adaptor pins.
Operate the tool (see § 2.2), commence indent crimping from the barrel end for both splices and
terminals, following the sequence shown below.
Eachindenting operationis completed when indentorand diearefully closed,it isrecommended
to continue pumping until the motor stops automatically (see § 2.3), then release the hydraulic
pressure by pressing the button (5).
Move the containing die and match another slot in line with the internal adaptor pins and then
proceed with another compression.
CRIMPING SEQUENCE
1 2 1 4 3 2
Indentor

13
ENGLISH
5. CRIMPING OF CONNECTORS USINGTHE CIRCULAR OR HEXAGONAL COMPRESSION
SYSTEM (Ref. to Figs. 4, 5)
5.1) Connector crimping
Fit upper adaptor AU130-C into the head (see § 6.1).
Select the appropriate die set for the connector to be
crimped.
Insert die set into the head (see § 6.3).
Insert the conductor into the connector.
Position the connector between the dies and ensure the
correct location of the crimp.
To crimp connector continue as § 2.2.
NOTE: when more compression is
required, proceedaccordingto the
sequence and direction indicated
inthe gure, uniformlyspacingthe
compressions.
6. ACCESSORIES ASSEMBLY/REMOVING
6.1) Upper adaptors (Ref. to Figs. 3, 5)
Insert the adaptor in the guides on the U-fork (33) until securely located, with the grooves on the
adaptor corresponding to the locators (06) on the U-fork head (10).
Remove the adaptor by pushing it o the locators and sliding from the head.
6.2) Lower adaptor and Indentors (Ref. to Fig. 3)
To insert AC130-P lower adaptor or indentor PS.../E press release botton (04) and insert them
into the seat on the ram (14) until secured by the die retaining pin (02).
To ease this operation, operate the tool to advance the ram (14) 15-20 mm (0.6 - 0.8 in.).
To remove, press the release button (04).
6.3) Semicircular slotted dies (Ref. to Fig. 5)
Press release botton (08)and insert the upperdie (88)into theAU130-Cadaptor (09) untilsecured
by the die retaining pin (07).
To remove the upper die, press the release button (08).
Press release botton (04) and insert the lower die (89) into the seat on the ram (14) until secured
by the die retaining pin (02).
To ease this operation,.operate the tool to advance the ram (14) 15-20 mm (0.6 - 0.8 in.).
To remove the lower die, press the release button (04).
12
12
21
terminal
connector
conductor
conductor
Connector

14
ENGLISH
7. DISPLAY
The OLED display switches on automatically when the operating or pressure release buttons are
pressed, and o after 60 seconds of non-operation.
The display shows:
The main operational parameters of the tool processed by the circuit board, such as peak pres-
sure or force reached.
Information on the condition of the tool, such as the charge level, the battery temperature and
maintenance requirements.
Any operational or procedural ERRORS.
Use the touch button (8) to navigate through the menu screens to manage INFORMATION AND
SELECTION:
7.1) INFORMATION SCREENS: display a pre determined parameter which will then appear each
time the tool is started and during the entire work cycle.
B1350
NR 13AB485
Fm= 125.2 kN
Fp = 94.5 kN
Fm= 14.07 ton
Fp = 10.61 ton
1000
-12000

BATTERY







Pm= 10037 psi
Pp = 7575 psi






 




Pm= 692 bar
Pp = 522.3 bar
Fm: Minimum set force, expressed in kN.
Fp: Peak force reached, expressed in kN,
(screen as factory setting).
Fm: Minimum set force, expressed in USA sh. tons.
Fp: Peak force reached, expressed in USA sh. tons.
Pm: Minimum set pressure, expressed in bar.
Pp: Peak pressure reached, expressed in bar.
Pm: Minimum set pressure, expressed in psi.
Pp: Peak pressure reached, expressed in in psi.
Battery charge level.
No. of cycles performed.
No. of cycles before scheduled recommended maintenance.
Cembre logo, tool model.
Tool serial no.

15
To make a selected screen operational and appear at each start-up of the
tool, operate the touch button for at least 3 seconds; a continuous beep
will conrm the setting.
Thecapacitive menu selectionbutton maynot work if touchedusing objectsor whenwear-
ing gloves, therefore always operate it using a bare nger.
7.2) SELECTION SCREENS: control parameters that cannot be set as automatic upon start-up
of the tool, can be changed by operating the touch button:
Enabling/disabling the LED Worklights (factory setting LED ON)
When the screen is displayed,
touch the button for at least
3 seconds to deactivate or
reactivateoperationof the LED
Worklights during tool use; a
continuous beep will conrm
the setting.
Return to original factory settings / rmware version
When the "RESET" screen is displayed, return the tool to its factory setting by operating the touch
button for at least 3 seconds; a beep will conrm the setting.
The RESET screen also shows the rmware version of the circuit board.
7.3) WARNINGS: these appear during operation and notify the operator of the status of the tool:
LOW BATTERY: replace the battery.
NOTE:whenthebatteryVagefallsbelowaminimumsafetythreshold,thetool
will not start; although it is still possible to end the work cycle in progress.
BATTERYTEMPERATUREHIGH:removethebatteryandwaituntilitcoolsdown.
NO. OF CYCLES TO MAINTENANCE REACHED:
the tool continues to work however, it is recommended that it is sent to
Cembre for a complete overhaul (see § 8).
NOTE: this message, together with a beep, will reappear when the tool has
been idle for 30 seconds.
LED
OFF














 


LED
ON
LED
OFF
3 SEC. LED
ON



13001

BATTERY 











BATTERY






RESET
SW:S1J41AH














 





3 SEC.













 




ENGLISH

16
7.4) ERRORS: these appear during operation, combined with a beep and ashing LEDWorklights,
to notify the operator of procedural or operational errors.
Message Error description Solution

ERROR













 




The pressure release button (5)
was pressed before the control
parameters were reached (Force/
Pressure).
Repeat the work cycle and wait for the
motor to stop automatically.

001













 




Abnormal power consumption
of the motor for more than 3
seconds.
The tool stops.
Wait for the display to turn o (60 sec.)
or remove and re-insert the battery,
then re-start the tool.
If the error occurs frequently, contact
Cembre.










002




 




Output voltage of the pressure
transmitter is out of the pre-set
range.
Repeat the work cycle; if the errors
reoccurs frequently, contact Cembre.












003


 




Failure to reach the set pressure
within 30 seconds of continuous
operation of the machine.
Repeat the work cycle; if the errors
reoccurs frequently, contact Cembre.














 
004




Overcharging of the battery with
protection tripping.
The tool stops.
Wait for the display to turn o (60 sec.)
or remove and re-insert the battery,
then re-start the tool.
If the error occurs frequently, contact
Cembre.
Errors are displayed for about 30 seconds before being reset, but will display repeatedly in
the event of permanent anomalies.
8. CONNECTION TO COMPUTER
The memory card integrated in the tool records operating data from 200.000 cycles for transfer via
the USB cable supplied.
To view and manage this data, go to www.cembre.com and register in the dedicated area, then
download the free Cembre software CEM_SWBT01.
Keeping the Firmware of the tool updated, via free of charge download from here, will optimise
the tool's performance.
9. RETURN TO Cembre FOR OVERHAUL
In the case of a breakdown contact our Area Agent who will advise you on the problem and give
you the necessary instructions on how to dispatch the tool to our nearest service Centre; if possible,
attach a copy of theTest Certicate supplied by Cembre together with the tool or ll in and attach
the form available in the“ASSISTANCE” section of the Cembre website.
ENGLISH

17
1. CARACTERISTIQUES GENERALES
B1350-UC B1350-UCE B1350-UCT B1350-UCA
Domaine d'application: conçu pour le sertissage des connecteurs pour câbles
jusqu'à 400 mm2(800 MCM) et pour câbles
en aluminium jusqu'à 300 mm2(600 MCM).
Force nom. de sertissage kN (USA ton) 132 (14.84)
Force min. de sertissage
développée
kN (USA ton) 125,2 (14.07)
Pression min. de travail bar (psi) 692 (10037)
Dimensions (voir Fig. 6) mm (inches) 351x369x83 (13.8x14.5x3.3)
Poids avec batterie kg (lbs) 5,9 (13)
Moteur V DC 18
Température de fonction-
nement:
°C (°F) -15 à +50 (+5 à +122)
Huile recommandée: AGIP ARNICA 32 ou équivalents
Avance rapide: l’outil passe automatiquement de la vitesse rapide d’appro-
che des matrices à la vitesse lente de sertissage
Sécurité valve de surpression
Batterie rechargeable V / Ah / Wh 18 / 4.0 / 72
Type CB1840L (LI-Ion)
Poids kg (lbs) 0.66
Chargeur de batterie
ASC30-36
Alimentation
type EU
27044000
UK
27045000
AUS/NZ
27047000
USA/CAN
27046000
V / Hz 220 - 240 / 50 - 60 115 / 60
W 85
Bruit aérien sonore (1)
LpA dB (A) 73
LpCPeak dB (C) 94.5
LWA dB (A) 79
Vibrations (2) m/s20.575 maxi.
(1) (Directive 2006/42/CE, annexe 1, point 1.7.4.2, lettre u)
LpA = niveau de pression sonore continue équivalente pondérée A sur le poste de travail.
LpCPeak = valeur de pression sonore instantanée pondérée C sur le poste de travail.
LWA = niveau de puissance acoustique dégagée par la machine.
(2) (Directive 2006/42/CE, annexe 1, point 2.2.1.1)
Valeur quadratique moyenne pondérée en fréquence de l'accélération à laquelle sont exposés les membres supérieurs
pour chaque axe biodynamique de référence. Relevés réalisés suivant les indications des Normes UNI ENV 25349 et
UNI EN 28662 partie 1a, dans des conditions de service largement représentatives des conditions d'emploi normales.
FRANÇAIS

18
FRANÇAIS
AVERTISSEMENT
Ne pas utiliser cet outil à des ns diérentes que celles prévues par le constructeur.
Restez bien attentif tout au long du travail, ne soyez pas distrait, ne perdez pas l’équilibre
pendant l'utilisation.
Avant d’entreprendre des travaux sur des équipements électriques, veuillez vous assurer
qu’aucun élément aux abords de la zone de travail n’est sous tension.
Dans le cas contraire, veuillez prendre les précautions nécessaires pour opérer à proximité
d’éléments sous tension, en conformité avec la norme EN50110-1.
Ne pas utiliser cet outil sur ou à côté de conducteurs sous tension, sans protection indivi-
duelle adéquate la non observation de cette précaution peut provoquer des lesions graves
ou mortelles.
L’outil n’est pas conçu pour une utilisation en continu; après avoir eectué une quantité de
sertissages consécutifs à partir d’une batterie complètement chargée, au moment du
remplacementdelabatterie,noussuggéronsd’observerunepérioded’arrêtpourpermettre
le refroidissement de l’outil.
Protéger l’outil de la pluie et de l’humidité. L’eau pourrait endommager l’outil et la batterie,
les outils hydro-électriques ne devraient pas être utilisés sous la pluie.
2. INSTRUCTIONS D'UTILISATION
IMPORTANT: Ne jamais mettre l’outil sous pression sans les matrices insérées, cela pourrait
endommager les sièges de la tête et du piston.
L' ensemble comprend (Voir Fig. 7 page 57):
Outil hydraulique le sertissage.
Adaptateur supérieur AU130-C.
Batterie rechargeable Li-Ion (2 pcs).
Chargeur de batterie (diérent en fonction de la version de l'outil).
Bandoulière.
Coret de rangement.
Câble USB ( Voir § 8).
L’équipement standard de l’outil comprend l’adaptateur AU130-C avec lequel il peut recevoir divers
types de matrices (communes également aux autres outils Cembre de 130 kN) destinées au:
Sertissage hexagonal et circulaire sur câble cuivre, almélec, aluminium ou aluminium-acier.
Poinçonnage sur câble cuivre.
Avec les adaptateurs supérieurs types AU130-150, AU130-240 et inférieure AC130-P, l’outil peut
recevoir les:
Matrices de mise au rond UP 130-..., ramenant les câbles sectoraux à la forme circulaire.
Matricescoquilleséries MV, MVC,MVM, MUA,réalisantun poinçonnageprofond,matricefermée,
sur câble aluminium.

19
FRANÇAIS
2.1) Mise en service
Les opérations d’introduction ou de remplacement
des matrices doivent être eectuées avec l’outil
dépourvu de batterie.
L’outil peut être transporté facilement grâce à sa poignée
et à la bandoulière accrochée par l'anneau (10) (Voir Fig. 1).
Avant de commencer toute opération, contrôler
l’étatdechargedelabatterie(voir§2.8)et,sinéces-
saire,larechargerensuivantlesinstructionsconte-
nuesdans le manuel d’utilisation du chargeur de batteries.
Pour remplacer la batterie, la retirer en appuyant sur le mécanisme de déblocage (7), puis intro-
duire la nouvelle batterie en la faisant coulisser sur les guides jusqu’au blocage complet.
L’écran permet d’acher les paramètres opérationnels de l’outil. Pour personnaliser ces derniers,
suivre les instructions décrites au § 2.7.
Pour le type de connexion à réaliser suivre les instructions décrites au § 4 ou 5.
2.2) Avance des matrices
Appuyer sur la gâchette de commande (4) pour mettre en marche le groupe moteur pompe; les
matrices commencent alors à se rapprocher du connecteur.
La gâchette de commande (4) relâchée, le moteur et l'avance des matrices cessent immédiate-
ment.
S'assurer que les matrices sont bien positionées sur
lazone àsertir,sinon dessererles matricesensuivant
lesinstructionsdu §2.4et repositionerle connecteur.
2.3) Sertissage
En maintenant pressée la gâchette de commande (4), on
maintient la rotation du moteur; le piston avance progres-
sivementjusqu'à cequelesmatrices arriventen butéel'une
contre l'autre.
L’outil s’arrêtera automatiquement dès qu’il aura atteint la
pression de tarage.
Poureectuerunbonsertissage,maintenirlagâchette
decommande(4)presséejusqu’àl’arrêtautomatique
du moteur.
Battery
7
4

20
FRANÇAIS
REMARQUE: Pour acher la force ou la pression en
temps réel, lors du cycle de travail, congurer les écrans
correspondants (voir § 7). En relâchant le bouton de
démarrage avant l’arrêt automatique du moteur, l’écran
achera les valeurs de pic de la force (Fp) et de la pression
(Pp) atteintes à ce moment.
Pour terminer l’opération, ré-appuyer sur la gâchette de commande jusqu’à l’arrêt automatique
du moteur; l’écran achera la force ou la pression maximale atteinte, suivie de l’inscription "OK"
indiquant que l’opération a été correctement eectuée.
Le message "ERROR" associé à l’avertisseur sonore ainsi que le clignote-
ment des LED indiquent que la procédure de sertissage n’a pas été
correctement eectuée en raison d’un arrêt anticipé du cycle de travail
avant d’avoir atteint les paramètres réglés (force/pression) de l’outil. Ce message d’erreur s’ache
lorsque l’opérateur appuie sur la gâchette de déblocage pression après que l’outil ait atteint une
pression > 100 bar. Dans ce cas, eectuer à nouveau le sertissage en maintenant la gâchette de
commande appuyée jusqu’à l’arrêt automatique du moteur. Pour terminer l’opération, ré-appuyer
sur la gâchette de commande jusqu’à l’arrêt automatique du moteur; l’écran achera la force ou la
pression maximale atteinte, suivie de "OK" indiquant que l’opération a été correctement eectuée.
2.4) Réouverture des matrices
En appuyant à fond sur la gâchette de déblocage (5), on provoque
le retour du piston et par conséquent l'ouverture des matrices.
2.5) Led
Lors de l’actionnement de l’outil, la zone de sertissage est éclairée
au moyen de deux LED haute luminosité qui s’éteignent automati-
quement à la n du cycle.
Pourdésactiverles LED, suivre laprocéduredécriteau §7.2.
2.6) Rotation de la tête
La tête de l'outil pivote de 180° par rapport au corps, permettant à l'utilisateur de travailler dans la
meilleure position.
Ne pas forcer la rotation de la tête, lorsque le circuit hydraulique est sous pression.
2.7) Touche tactile de type capacitif
Cette touche est située sous l’écran et permet de sélectionner les diérents
écrans (voir § 7); elle fonctionne uniquement lorsque l’écran est allumé et
il sut de l’eeurer à mains nues. L’utilisation de gants ou d’autres objets
risquerait de compromettre son activation.
Ne jamais appuyer avec force sur la touche tactile, il sut de l’eeurer avec un doigt, à
mains nues. La commande envoie l’impulsion dès le retrait du doigt.

ERROR













 












Fm= 125.2 kN
Fp= 102.3 kN
Pm= 692 bar
Pp = 565 bar
Fm= 125.2 kN
OK
Pm= 692 bar
OK






 





3 SEC.













 




5