Cembre B15MA User manual

1
BATTERYOPERATED HYDRAULICCRIMPINGTOOL
15 M 037 U
OPERATION ANDMAINTENANCE MANUAL
B15MA
Cerfied Environmental
Management System
Cerfied Occupaonal
Health & Safety
Management System
Cerfied Quality
Management System
ENGLISH

2
– Before using the tool, carefully read the instructions in this manual.
– See page 8.
WARNING LABELS - ETIQUETTES SIGNALETIQUES - WARNSCHILDER -
ETIQUETAS DE ATENCION - ETICHETTE D'AVVERTENZA
TG.0704
TG.0704
dimensione 48x13 mm
TG.0704


– Never throw batteries into fire or water.
– Always recycle the batteries.
– Do not discard batteries into domestic refuse or waste disposal.
Tool - Outil -Werkzeug - Herramienta- Utensile
Battery - Batterie- Akku-Batería - Batteria




TG.0704
– When operating the tool, keep hands away from the danger zone.

3
4
OPERATINGBUTTON
RESIDUAL BATTERY ENERGY DISPLAY
9
PRESSURERELEASEBUTTON
3
BATTERY
62- 65
DIERELEASEBUTTON 32
HEADROTATES 340°
2
FIG.1

4
The part reference includes the following:
– Basic tool complete with battery.
– Spare battery.
– Battery charger (model depends on the tool version).
– Plastic carrying case.
BATTERY OPERATED HYDRAULIC CRIMPING TOOL
1. GENERAL CHARACTERISTICS
TOOLTYPE:
B15MA
AcousticNoise(Directive 2006/42/EC,annexe1, point1.7.4.2 letteru)
– The weighted continuous acoustic pressure level equivalent
A at the work place LpA is equal to.............................................................................................................. 64,9 dB (A)
– The maximum value of the weighted acoustic displacement
pressure C at the work place LpCPeak is equal to........................................................................................99,7 dB (C)
– The acoustic power level emitted by the machine
LWA is equal to ...................................................................................................................................................... 69,3 dB (A)
Risks dueto vibration(Directive2006/42/EC, annexe1,point 2.2.1.1)
Tests carried out in compliance with the indications contained in UNI ENV 25349 and UNI EN 28662 part
1st Standards,andunderoperating conditionsmuchmore severethan thosenormally found,certify that
the weighted root mean square in frequency of the acceleration the upper limbs are exposed to for
eachbiodynamic reference axis is 0,527m/sec2 max.
Applicationrange:
Crimpingforce kN (sh ton):
Ratedoperatingpressure bar (inches):
DimensionsLxWxH mm (inches):
Weightwith battery Kg (lbs):
Motor Volt DC:
Battery type CB1820L Volt / Ah:
Recommendedoil:
Safety:
Operatingtemperature °C (°F):
Battery chargerASC30-36
Input Volt / Hz:
W:
suitable for installing electrical compression connectors
for conductors up to 16 mm2(6 AWG)
15 (1.7)
340 (4,900)
337 x 133 x 81 (13.3 x 5.3 x 3.2)
1,74 (3.8)
18
18 / 2.0 Li-Ion
AGIP ARNICA 22 or ESSO INVAROL EP22 or equivalent
the tool is equipped with a maximum pressure valve
-15 to +50 (+5 to +122)
USA/CAN 27046000
115 / 60
85

5
2. INSTRUCTIONS FORUSE
2.1) Preparation (Ref. to Figs. 1, 2)
With the tool in the rest position and without battery, proceed as follows:
Select the appropriate die set for the connector (seeTable page 24).
Locate the dies in the head, alwaysinserting thelowerone first (withthe slot):
1Press the button (62) and insert the lower die into its seat, then release the button to
lock it in position.
2Press the button (65) and insert the upper die into its seat, then release the button to
lock it in position.
Diesare uni-positionaland cannot beinsertedinto the wrong seats.
THELOWERDIEMUST ALWAYSBE INSERTED FIRST
2.2) Dieadvancement
Insert the battery into its seat (Ref. to §2.8).
Gripthe toolfirmly andcomfortably.Positionthe connectorbetween thedies and ensurethe cor-
rect location of the crimp.
Pressoperatingbutton(4)untilthediesareclosetotheconnectorwithoutcrimpingit,thenrelease
the button (4): the connector will be held in position without deforming it.
Make sure the dies are exactly positioned on the desired crimp point otherwise re-open dies
followinginstructions as per § 2.4and repositionthe connector.
2.3) Compression
– Insert the conductor in to the connector and press the operating button (4): the ram will
gradually move forward until the two dies touch.
It is recommended to keep operating until the maximum pressure valve is activated and
a "click" is heard, after which the dies will automatically re-open until the ram is fully retracted.
It is always possible to interrupt automatic retraction of the ram by a short push on the
operating button (3).
65
1
62
LOWER
DIE
UPPER
DIE
2
FIG.2
hole
slot
WHENINTRODUCING OR CHANGINGDIES,
THEBATTERYMUSTFIRST BE REMOVEDFROMTHETOOL

6
2P
– The motor willcontinueto operateafter themaximum pressurereliefvalve has activated.
No further crimping force is applied, the oil is bypassed and returned to the reservoir.
2.4) Releaseof dies
Press the pressure release button (9), the ram will retract and open the dies.
2.5) Headrotation
For ease of operation the tool head can rotate through 340°, allowing the operator to work in the
most comfortable position.
Warning: do not attempt to rotate the head when the hydraulic circuit is pressu-rised.
2.6) Replacementofdies
To replace the dies, extract them from their seats by pressing the buttons (62 and 65).
THEUPPER DIE MUSTALWAYSBE EXTRACTED FIRST
2.7) Batterystatus
Thebattery is equippedwith LEDindicatorsthat indicatethe remainingbattery lifeatany timeby
pressing the adjacent button (P).
4 LEDs illuminated: Fully charged
2 LEDs illuminated: 50 % capacity
1 LED flashing: Minimum charge, replace the battery
When the battery voltage has dropped beloW a
minimum safety threshold, the tool Will not start,
and it is necessary to recharge or replace the battery.
Theapproximate time to fullyrechargea battery is about40 minutes.
2.8) Insertion/replacementof battery
To replace the battery, remove it by pressing the release button (15) (Ref. to Fig.4 page 24), then
insert the new battery, sliding it into the guides until it locks.
3. Warning
Before starting work on electrical equipment, please ensure that either there are no live parts in
theimmediateworkingareaorthatprecautionsaretakenforworkingnearlivepartsinaccordance
with EN50110-1.
donot use this tool on or near energized conductors Without proper personal pro-
tective equipment.failure to observe this Warning could result in severe injury or death.
the tool is unsuitable for continuous use and should be alloWed to cool doWn fol-
loWing uninterrupted, successive operations; for instance, having exhausted afully
charged battery in one session, delay battery replacement for afeW minutes.
observe recommended rest periods also When using an external poWer supply.

7
FIG.4
2
15
protect the tool from rain and moisture.Water Will damage the tool and battery.
electro-hydraulic tools should not be operated in pouring rain or under Water.
3.1) Usingthebattery charger
Carefully follow the instructions in the battery charger manual.
4. MAINTENANCE
The tool is robust, completely sealed, and requires very little daily maintenance.
Compliance with the following points, should help to maintain the optimum performance of the
tool:
4.1) Thoroughcleaning
Dust, sand and dirt are a danger for any hydraulic device.
Every day, after use, the tool must be wiped with a clean cloth taking care to remove any residue,
especially close to moveable parts.
4.2)Storage
When not in use, the tool should be stored
and transported in the plasticcase toprevent
damage.The case is suitable for storing the
tool, the accessories and die sets.
Plastic case: VAL P22, size 465x315x135 mm
(18.3x12.4x5.3 in.) weighs 1,5 kg (3.3 lbs).
5. RETURNTOCembre FOR OVERHAUL
In the case of a breakdown contact our Local Agent who will advise you on the problem and give
you the necessary instructions on how to dispatch the tool to our nearest service Centre; if pos-
sible, attach a copy of the Test Certificate supplied by Cembre together with the tool or, if no
otherreferencesareavailable,indicatetheapproximatepurchasedateandthetoolserial number.

8
CRIMPING DIES
Conductorsize
mm2(AWG) Connectortype DIE SET
0,25÷16 22÷ 6 A...; L...-M; L...-P; S...; RN...; BN...; GN... MA03/3-15
1,5÷10 16÷8 A... ; L...-M ; L...-P ME03/2-15
10÷16 8÷6 A... ; 2A... ; L...-M ; L...-P ME2/3-15
4÷10 12 ÷ 8 T... (NF C 20130) ; L...-T MS4/10-15
10÷16 8÷6 T... (NF C 20130) ; L...-T MS10/16-15
10÷16 8÷6 HR... ; HSV... MH10/16-15
6÷16 10÷6 DR...(DIN46235) ; DSV... (DIN 46267T1) MK5/8-15
10÷16 8÷6 ANE... ; AN... ;IN... NN4-15
0,25÷6 22÷10 R... ; B... ; G... ; PL... ; NL... RBY-15
0,3÷4 22 ÷ 12 PKE ; PKC ; PKD ; PKT ; KE KE4-15
4÷16 12 ÷ 6 PKE ; PKC ; PKD ; PKT ; KE KE16-15
16÷35 6÷2 PKE ; PKC ; PKD ; PKT ; KE KE35-15
TABLE1
U SER INFORMATION in accordance with “Directives 2002/95/EC and
2002/96/ECregardingthereductionofhazardoussubstancesinelectricaland
electronic equipment, includingthe disposal ofwaste”.
T he 'Not in the bin' symbol above when shown on equipment or packaging
means that the equipment must, at the end of its life, be disposed of separately
from other waste.
The separate waste collection of such equipment is organised and managed by
the manufacturer.
Userswishing to disposeof suchequipment mustcontact themanufacturerand
follow the prescribed guidelines for its separate collection.
Appropriate waste separation, collection, environmentally compatible treat-
mentand disposalis intendedto reduceharmfulenvironmentaleffects andpro-
mote the reuse and recycling of materials contained in the equipment.
Unlawfuldisposalofsuchequipmentwillbesubjecttotheapplicationofadmin-
istrative sanctions provided by current legislation.
- Following information applies in member states of the European Union:

9
TABLE 1
Code N° DESCRIPTION
6000577 1 BODY RIGHT+LEFT SHELL 1
6000128 2 BATTERY ADAPTER SHELL R+L 1
2598495 3 BATTERY CB1820L Li-Ion 18V 2Ah 1
6000217 4 OPERATING BUTTON 1
6000127 5 SHUTTER 1
6000591 6 ROD 1
6000593 7 SPRING 1
6000150 8 CONTACT SUPPORT 1
6000218 9 PRES. RELEASE BUTTON 1
6000582 10 PRES. RELIEF BUTTON STRIKER 1
−11 MECHANICAL GROUP 1
6004168 12 ELECTRONIC CARD 1
6000126 13 SHUTTER 1
6000589 14 WRIST STRAP 1
6006211 15 BATTERY RELEASE 1
6900650 16 SCREW 8
6520531 17 SPRING 1
6232513 18 LABEL TG.0722 1
6232756 19 LABEL TG.1001 1
6232500 20 LABEL TG.0704 1
6232676 21 LABEL TG.0919 2
QtyItem
Theguaranteeis void ifparts used arenot Cembre originalspares.
When ordering spare parts always specify the following:
- codenumber ofitem
- nameof item
- type oftool
- serialnumber of tool
SPARE PARTS LIST

10
21
11 4
10
9
19
15
17
8
14
12
7
6
2
1
1
2
3
13
5
20
16
21
18
SeeTABLE 2
TABLE 1

11
21
11 4
10
9
19
15
17
8
14
12
7
6
2
1
1
2
3
13
5
20
16
21
18

12
TABLE 2 (ITEM11)
Code N° DESCRIPTION
6000566 54 RING 1
6000199 200 ACTUATING MECHANICAL GROUP 1
6000357 200 1 HOUSING 1
6000358 200 4 GEAR 1
6760004 200 8 PIN D. 2x8 3
6900008 200 9 SCREW M3x6 2
6000849 200 10 WASHER D. 3 SCHNORR 2
6740020 200 11 BALL 1/4" 2
6000363 200 15 GEAR 3
6402009 200 16 BEARING 1
6402006 200 17 WASHER 1
6000328 200 18 WASHER 1
6760012 200 19 PIN D.2X14 2
6000315 200 20 SPACER 0.2 mm 3
6000231 200 210 COMPLETE DISC 1
6000229 200 210 6 DISC 1
6000227 200 210 7 BALL SUPPORT 1
6700080 200 210 8 CIRCLIP D.6 1
6650136 200 210 9 WASHER 1
6000232 200 220 COMPLETE CAM 1
6000198 200 250 COMPLETE MOTOR 1
6006285 300 HYDRAULIC GROUP 1
6000560 300 15 RING 1
6720072 300 16 RESERVOIR 1
6300027 300 17 VALVE PISTON 1
6000561 300 18 GRUB SCREW 1
6520232 300 19 SPRING 1
6620378 300 21 PUMPING RAM 1
6000563 300 24 VALVE ROD 1
6000575 300 26 SPRING SUPPORT 1
6000565 300 27 CAP 1
6641027 300 30 WASHER 1
6000567 300 31 LOCKNUT 1
6000603 300 45 PRES.RELEASE LEVER 1
6000570 300 57 SPRING 1
6740100 300 62 BALL 5/32" 1
6520160 300 63 SPRING 1
6340590 300 64 GRUB SCREW 1
6520200 300 65 SPRING 1
QtyItem

13
Code N° DESCRIPTION QtyItem
6740120 300 66 BALL 7/32" 1
3041735 300 67 TIE 2
6640205 300 68 WASHER ø4 SCHNORR 1
6900052 300 69 SCREW M4x6 1
6000602 300 70 SPRING 1
6900054 300 71 SCREW M4x6 1
6360022 300 72 O-RING 1
6360125 300 75 O-RING 1
6641020 300 77 WASHER D6 CU 1
6000318 300 78 SPRING GUIDE 1
6160079 300 310 BODY 1
6000697 300 320 RELEASE GROUP 1
6520240 300 320 1 SPRING 1
6000318 300 320 2 SPRING GUIDE 1
6900021 300 320 3 SCREW M3X8 1
6000849 300 320 4 WASHER D. 3 SCHNORR 1
6000608 300 320 65 SPRING SUPPORT 1
6000153 300 350 CAP 1
6000588 300 360 LEVER SUPPORT 1
6000601 300 400 COMPLETE MEMBRANE 1
6900602 300 500 SUCTION SCREW 1
6860146 600 COMPLETE HEAD 1
6361879 600 4 O-RING 1
6900011 600 5 SCREW M3x5 2
6520404 600 6 SPRING 2
6900013 600 7 SCREW M3x4 1
6370203 600 32 "C" HEAD 1
6000562 600 33 RING 1
6000569 600 36 SCREW 1
6620121 600 37 RAM 1
6520510 600 41 SPRING 1
6520511 600 42 SPRING 1
6000574 600 50 LOWER DIE HOLDER 1
6000592 600 58 METAL LABEL TG0718 1
6000604 600 61 PIN 1
6000605 600 62 RELEASE BUTTON 1
6000606 600 63 PIN 1
6000607 600 64 PIN 1
6000608 600 65 RELEASE BUTTON 1

14
24
26
31
27
19
18
72
17
75
4
19
18
1
250
10
9
30
8
210
20
16
17
15
11
8
6
67
16
350
67 64
65 66
310
70
45
63
77
21
57
360
71
62
300
15
200
11
54
220
500
400
69
68
TIGHTENING TORQUE
8 Nm (5.9 lbf ft)
7
9
4
37
42
41
33
7
32
36
50
58
5
61
64
63
600
65
6
6
62
1
65
3
4
2

15
24
26
31
27
19
18
72
17
75
4
19
18
1
250
10
9
30
8
210
20
16
17
15
11
8
6
67
16
350
67 64
65 66
310
70
45
63
77
21
57
360
71
62
300
15
200
11
54
220
500
400
69
68
TIGHTENING TORQUE
8 Nm (5.9 lbf ft)
7
9
4
37
42
41
33
7
32
36
50
58
5
61
64
63
600
65
6
6
62
1
65
3
4
2
TABLE 2

16
This manual is the property of
Cembre
:
any reproduction is forbidden without written permission.
cod. 6261391
Cembre Ltd.
Dunton Park
Kingsbury Road, Curdworth - Sutton Coldeld
West Midlands B76 9EB (Great Britain)
Tel.: [phone] - Fax: [phone]
E-mail: [e-mail]
www.cembre.co.uk
Cembre S.p.A.
Via Serenissima, 9
25135 Brescia (Italia)
Telefono: 030 36921
Telefax: 030 3365766
E-mail: [e-mail]
www.cembre.it
Cembre S.a.r.l.
22 Avenue Ferdinand de Lesseps
91420 Morangis(France)
Tél.: [phone] - Fax: [phone]
CS 92014 – 91423 Morangis Cédex
E-mail: [e-mail]
www.cembre.fr
Cembre España S.L.
Calle Verano, 6 y 8 - P.I. Las Monjas
28850 Torrejón de Ardoz - Madrid (España)
Teléfono: 91 4852580
Telefax: 91 4852581
E-mail: [email protected]
www.cembre.es
Cembre GmbH
Heidemannstraße 166
80939 München (Deutschland)
Telefon: [phone]
Telefax: 089 35806777
E-mail: [email protected]e
www.cembre.de
Cembre Inc.
Raritan Center Business Park
181 Fieldcrest Avenue
Edison, New Jersey 08837 (USA)
Tel.: [phone] - Fax: [phone]
E-mail: [e-mail]
www.cembreinc.com
www.cembre.com
2006/42/EC 2014/30/EU
20-11-2014
EU/UE
DECLARATION OF CONFORMITY
DECLARATION DE CONFORMITE
KONFORMITÄTSERKLÄRUNG
DECLARACIÓN DE CONFORMIDAD
DICHIARAZIONE DI CONFORMITÁ
16 V 202
S.p.A.
Aldo Bottini Bongrani
Director - Sales and Marketing
Brescialì
CembreS.p.A. Via Serenissima,9 –25135Brescia (Italy)
EnnioPeroni ViaSerenissima, 9– 25135 Brescia(Italy)
We NousWir Nos Noi ........................................................................................................................................................................
(supplier’s name) (nom du fournisseur) (Name des Anbieters) (nombre del fabricante) (nome del fornitore)
Person authorised to compile the technical file
Personne autorisée à constituer le dossier technique
Person die bevollmächtigt ist die technischen Unterlagen zusammenzustellen
Persona facultada para elaborar el expediente técnico
Persona autorizzata a costituire il file tecnico
..................................................................................................................................................................................................................
(name and address) (nom et adresse) (Name und Adresse) (nombre y direccion) (nome e indirizzo)
Declare under our sole responsibility that the product
Déclarons sous notre seule responsabilité que le produit
Erklären in alleiniger Verantwortung daß das Produkt
Declaramos bajo nuestra responsabilidad que el producto
Dichiariamo sotto nostra unica responsabilità che il prodotto
..................................................................................................................................................................................................................
(type) (type) (Typ) (tipo) (tipo)
..................................................................................................................................................................................................................
(serial number) (no de série) (Seriennummer) (n° de serie) (numero di serie)
To which this declaration relates is in conformity with the following standard(s) or other normative document(s).
Auquel cette déclaration se réfère est conforme à la (aux) norme(s) ou autre(s) document(s) normatif(s)
Auf das sich diese Erklärung bezieht mit der/den folgenden Norm(en) oder normativen Dokument(en) übereinstimmt
Al que se refiere esta declaración, cumple la(s) norma(s) u otro(s) documento(s) normativo(s)
Al quale si riferisce questa dichiarazione è conforme alla(e) norma(e) o altro(i) documento(i) normativo(i)
..................................................................................................................................................................................................................
(title and/or number) (titre et/ou numéro) (Titel und/oder Nummer) (título y/o número) (titolo e/o numero)
Following the provisions of Directive(s)
Conformément aux dispositions de(s) Directive(s)
Gemäss den Bestimmungen der Richtlinie(n)
De acuerdo con las disposiciones de la(s) Directiva(s)
Conformemente alle disposizioni della(e) direttiva(e)
..................................................................................................................................................................................................................
(title and/or number) (titre et/ou numéro) (Titel und/oder Nummer) (título y/o número) (titolo e/o numero)
..................................................................................................................................................................................................................
(Place and date of issue) (name and signature or equivalent marking of authorized person)
(Lieu et date) (nom et signature du signataire autorisé)
(Ort und Datum der Ausstellung) (Name und Unterschrift oder gleichwertige Kennzeichnung des Befugten)
(Lugar y fecha de emisión) (nombre y firma del signatario autorizado)
(Luogo e data di emissione) (nome e firma di persona autorizzata)
B15MA
ENISO12100 ENISO3744 ENISO11202
UNIENV5349-1/2 UNIEN28662-1 EN55014-1/A1 EN55014-2