Central Pneumatic 36567 User manual

AIR METAL SHEAR
PISTOL TYPE
Model 36567
ASSEMBLY AND OPERATING INSTRUCTIONS
3491 Mission Oaks Blvd., Camarillo, CA 93011
Visit our Web site at: http://www.harborfreight.com
TO PREVENT SERIOUS INJURY,
READ AND UNDERSTAND ALL WARNINGS
AND INSTRUCTIONS BEFORE USE.
Copyright©2004 by Harbor Freight Tools®. All rights reserved. No portion of this
manual or any artwork contained herein may be reproduced in any shape or form
without the express written consent of Harbor Freight Tools.
For technical questions or replacement parts, please call 1-800-444-3353.
®
®
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PRODUCT SPECIFICATIONS
SAVE THIS MANUAL
You will need this manual for the safety warnings and precautions, assembly, operating,
inspection, maintenance and cleaning procedures, parts list and assembly diagram.
Keep your invoice with this manual. Write the invoice number on the inside of the front
cover. Keep this manual and invoice in a safe and dry place for future reference.
GENERAL SAFETY RULES
WARNING!
READ AND UNDERSTAND ALL INSTRUCTIONS
Failure to follow all instructions listed in the following
pages may result in electric shock, fire, and/or serious injury.
SAVE THESE INSTRUCTIONS
UNPACKING
When unpacking, check to make sure all the parts shown on the Parts List on page 9 are
included. If any parts are missing or broken, please call Harbor FreightTools at the number
shown on the cover of this manual as soon as possible.
Item Description
Cutting Capacity 18 Gauge
(Sheet Metal, Aluminum, Plastic)
Width Of Cut 7/32”
Strokes Per Minute 2600
Maximum Operating PSI 90 PSI
Air Inlet Size 1/4” NPT
Hose Size 3/8”
Recommended Replacement Blades SKU 36583
Weight 2-1/4 Pounds
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3. Keep bystanders, children, and visitors away while operating a pneumatic
tool. Distractions can cause you to lose control. Protect others in the work area
from debris such as chips and sparks. Provide barriers or shields as needed.
PERSONAL SAFETY
1. Stay alert. Watch what you are doing, and use common sense when oper-
ating a pneumatic tool. Do not use a pneumatic tool while tired or under
the influence of drugs, alcohol, or medication. A moment of inattention while
operating pneumatic tools may result in serious personal injury.
2. Dress properly. Do not wear loose clothing or jewelry. Contain long hair.
Keep your hair, clothing, and gloves away from moving parts. Loose
clothes, jewelry, or long hair can be caught in moving parts.
3. Avoid accidental starting. Be sure the Trigger (24) is off before connect-
ing to the air supply. Carrying pneumatic tools with your finger on the Trigger,
or connecting pneumatic tools to the air supply with the Throttle Lever on,
invites accidents.
4. Remove adjusting keys or wrenches before turning on the tool. A wrench
or a key that is left attached to a rotating part of the tool may result in personal
injury.
5. Do not overreach. Keep proper footing and balance at all times. Proper
footing and balance enables better control of the tool in unexpected situations.
6. Use safety equipment. Always wear ANSI approved safety goggles under-
neath a full face shield, a dust mask or respirator, and hearing protection.
TOOL USE AND CARE
1. Use clamps or other practical ways to secure and support the workpiece to
a stable platform. Holding the work by hand is unstable and may lead to loss of
control. Only work on a workpiece that is properly secured.
2. Do not operate pneumatic tools in explosive atmospheres, such as in the
presence of flammable liquids, gases, or dust. Pneumatic tools create sparks
which may ignite flammables.
1. Keep your work area clean and well lit. Cluttered benches and dark areas
invite accidents.
WORK AREA
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2. Do not force the tool. Use the correct tool for your application. The correct
tool will do the job better and safer at the rate for which it is designed.
3. Do not use the power tool if theTrigger does not turn it on or off. Any tool
that cannot be controlled with the Throttle Lever is dangerous and must be re-
placed.
4. Disconnect the air hose from the tool before making any adjustments,
changing accessories, or storing the tool. Such preventive safety measures
reduce the risk of starting the tool accidentally.
5. Store idle tools out of reach of children and other untrained persons. Tools
are dangerous in the hands of untrained users.
6. Maintain tools with care. Do not use a damaged tool. Tag damaged tools “Do
not use” until repaired.
7. Check for misalignment or binding of moving parts, breakage of parts,
cracking or breakage of the Blades (32, 34, 35), and any other condition
that may affect the tool’s operation. If damaged, have the tool serviced
before using. Many accidents are caused by poorly maintained tools.
8. Use only accessories that are recommended by the manufacturer for your
model. Accessories that may be suitable for one tool may become hazardous
when used on another tool.
SERVICE
1. Tool service must be performed only by qualified repair personnel. Service
or maintenance performed by unqualified personnel could result in a risk of injury.
2. When servicing a tool, use only identical replacement parts. Follow
instructions in the
“Inspection, Maintenance, And Cleaning” section of this
manual. Use of unauthorized parts or failure to follow maintenance instructions
may create a risk of injury.
SPECIFIC SAFETY RULES
1. Maintain labels and nameplates on the Shear. These carry important informa-
tion. If unreadable or missing, contact Harbor Freight Tools for a replacement.
2. CAUTION! To avoid injury, keep hands and fingers away from the
Blades (32, 34, 35). Grip the Shear
firmly with both hands. If both hands are
holding the Shear, your hands and fingers cannot be cut by the Blades.
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3. Always use recommended replacement Blades. The recommended replace-
ment
Left Blade (32), Center Blade (34), and Right Blade (35) are available as
SKU 36583 from Harbor Freight Tools.
4. To avoid accidental injury, always wear an ANSI approved safety impact full
face shield, hearing protection when operating the Shear. Also, always wear
heavy duty work gloves when handling sheet metal.
5. Use clean, dry, regulated, compressed air at 90 PSI. Do not exceed the recom-
mended 90 PSI. Never use oxygen, carbon dioxide, combustible gases, or any
other bottled gas as a power source for this tool.
6. When connecting to the air supply: Prior to each use, if an automatic oiler is
not used, add two drops of air tool oil (not included) into the Air Inlet fitting of the
Shear.
7. Always disconnect the Shear from its compressed air supply source, and
squeeze theTrigger (24) to release all compressed air in the tool before
performing any maintenance or services.
8. Before using the Shear, make sure the Blades (32, 34, 35) are properly at-
tached to the tool. Make sure the Blades are not dull, cracked, or bent.
9. The Blades (32, 34, 35) of the Shear will become hot while cutting. Allow the
Blades to completely cool before touching.
10. Allow the Blades (32, 34, 35) to move at full speed before feeding them into
the workpiece. Do not force the Blades into the workpiece when cutting. Apply
moderate pressure, allowing the Blades to cut without being forced. When turning
off the Shear, allow the Blades to stop on their own. Do not press against the
Blades to stop them.
11. Be careful when handling sharp edges and curled up corners of cut materials.
Protect hands and fingers by wearing heavy duty gloves.
12. Industrial applications must follow OSHA requirements.
13. WARNING! Some dust created by power sanding, cutting, grinding, drilling,
and other construction activities, contain chemicals known (to the State of Califor-
nia) to cause cancer, birth defects or other reproductive harm. Some examples of
these chemicals are: lead from lead-based paints, crystalline silica from bricks
and cement or other masonry products, arsenic and chromium from chemically
treated lumber. Your risk from these exposures varies, depending on how often
you do this type of work. To reduce your exposure to these chemicals: work in a
well ventilated area, and work with approved safety equipment, such as
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those dust masks that are specially designed to filter out microscopic particles.
(California Health & Safety Code 25249.5, et seq.)
14. WARNING! The warnings, precautions, and instructions discussed in this
manual cannot cover all possible conditions and situations that may occur. The
operator must understand that common sense and caution are factors which
cannot be built into this product, but must be supplied by the operator.
ASSEMBLY AND OPERATING INSTRUCTIONS
NOTE: For additional references to the parts listed in the following pages, refer to the
Assembly Diagram on page 10.
To Attach A Quick Connector:
1. WARNING! Prior to performing any assembly and/or adjustment
procedures, make sure the air supply hose is disconnected from the
Shear.
2. Prior to use, the Shear requires the attachment of a
Quick Connector (not
included) into its Air Inlet (29). To do so, wrap approximately 3” of pipe thread
sealer tape (not included) around the male threads of a Quick Connector.
Then, firmly tighten the Quick Connector into the Air Inlet. (See Figure A.)
FIGURE A
RECOMMENDED COMPRESSED AIR SYSTEM SETUP
ATTACH
QUICK CONNECTOR
TO SHEAR
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To Operate The Shear:
1. WARNING! Always wear an ANSI approved safety impact full face
shield, hearing protection when operating the Shear. Also, wear heavy duty
work gloves when handling sheet metal. NEVER touch the Blades (32, 34,
35) when the Shear is connected to the air compressor (not included).
2. IMPORTANT: Before first use, it is recommended to test the Shear on
scrap
material to determine the cutting capacity of the Blades (32, 34, 35).
3. Connect the air supply hose to the Shear. Turn on the air compressor, and set its
regulator to the recommended 90 PSI for the Sander. (See Figure A.)
4. In order to keep the air supply hose out of the way, hang it over your shoulder Grip
the Shear firmly with both hands.
5. Place the Center Blade (34) underneath the lip of the workpiece. Make sure the
Left Blade (32) and Right Blade (35) are above the lip of the workpiece.
(See Figure B.)
6. Squeeze the Trigger (24) and allow the Blades (32, 34, 35) to move at their fullest
speed. Then move the Blades slowly along the cut line of the workpiece. Either
cut completely through the workpiece or pull the Shear back through the cut
portion of the workpiece before releasing the Trigger. This will help keep the
Blades from getting caught in the workpiece. (See Figure B.)
7. When finished cutting, release pressure on the Trigger (24) to turn off the Shear.
Turn off the air compressor. Squeeze the Trigger of the Shear to release any
remaining air pressure from the tool. Then, disconnect the Shear from the air
supply hose. (See Figure B.)
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1. WARNING! Always make sure theTrigger (24) is in its “OFF” position,
and disconnect the Shear from its compressed air supply before performing
any inspection, adjustments, maintenance, or cleaning.
2. Before each use, inspect the general condition of the Shear. Check for loose
screws, misalignment or binding of moving parts, cracked or broken parts,
damaged air hoses, loose, cracked, or bent Blades (32, 34, 35), and any other
condition that may affect its safe operation. If abnormal noise or vibration occurs,
have the problem corrected before further use.
Do not use damaged equipment.
3. Daily: With a soft brush, cloth, or vacuum, remove all dust and debris from the
Shear. Then, use a premium quality, lightweight machine oil to lubricate all mov-
ing parts.
4. To replace the Blades: Use only the recommended replacement Blades (32, 34,
35) for this Shear (SKU 36583 available from Harbor Freight Tools). Remove the
two Lock Screws (30) and two Lock Nuts (31) from the Cutter Housing (38) of the
Shear. Remove the Center Blade (34) first. Then remove the Left Blade (32),
Right Blade (35), and the two Bushings (33). Install the new Blades. Place the
two Bushings between the new Left and Right Blades, and insert into the Cutter
Housing. Thread in the two Lock Screws, and tighten the two Lock Nuts.
(See Figure C.)
INSPECTION, MAINTENANCE, AND CLEANING
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PLEASE READ THE FOLLOWING CAREFULLY
THE MANUFACTURER AND/OR DISTRIBUTOR HAS PROVIDED THE PARTS LIST AND ASSEMBLY
DIAGRAM IN THIS MANUAL AS A REFERENCE TOOL ONLY. NEITHER THE MANUFACTURER OR
DISTRIBUTOR MAKES ANY REPRESENTATION OR WARRANTY OF ANY KIND TO THE BUYER THAT
HE OR SHE IS QUALIFIED TO MAKE ANY REPAIRS TO THE PRODUCT, OR THAT HE OR SHE IS
QUALIFIED TO REPLACE ANY PARTS OF THE PRODUCT. IN FACT, THE MANUFACTURER AND/OR
DISTRIBUTOR EXPRESSLY STATES THAT ALL REPAIRS AND PARTS REPLACEMENTS SHOULD BE
UNDERTAKEN BY CERTIFIED AND LICENSED TECHNICIANS, AND NOT BY THE BUYER. THE BUYER
ASSUMES ALL RISK AND LIABILITY ARISING OUT OF HIS OR HER REPAIRS TO THE ORIGINAL
PRODUCT OR REPLACEMENT PARTS THERETO, OR ARISING OUT OF HIS OR HER INSTALLATION
OF REPLACEMENT PARTS THERETO.
PARTS LIST
NOTE: Some parts are listed and shown for illustration purposes only, and are not
available individually as replacement parts.
Part # Description Qty. Part # Description Qty.
1 Housing 1 21 O-Ring 2
2 Ball Bearing 1 22 Bushing Throttle Valve 1
3 Rear End Plate 1 23 O-Ring 1
4 Pin 1 24 Trigger 1
5 Cylinder 1 25 Set Screw 1
6 Pin 1 26 Washer 1
7 Rotor 1 27 Exhaust Diffuser 1
8 Rotor Blades 5
9 Front Plate 1 29 Air Inlet 1
10 Ball Bearing 1 30 Lock Screw 3
11 Washer 1 31 Lock Nut 3
12 Internal Gear 1 32 Left Blade 1
13 Planet Gear 3 33 Bushing 2
14 Pin 3 34 Center Blade 1
15 Link Spindle 1 35 Right Blade 1
16 Ball Bearing 2 36 Ball Bearing 1
17 Clamp Nut 1 37 Eccentric Nut 1
18 Spring 1 38 Cutter Housing 1
19 O-Ring 1 39 Hex Wrench 1
20 Valve Spindle 1 40 End Plate Cap 1
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ASSEMBLY DIAGRAM
NOTE: Some parts are listed and shown for illustration purposes only, and are not
available individually as replacement parts.
NOTE: part # 39 (Hex Wrench) is not shown.
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