Centurion R3R5 User manual

R3R5 quick setup guide
ROTARY
SWING GATE
OPERATOR
TM
TM

Consider all cabling requirements and routing as in Figure 9. (IM page
14)
3
4
CABLING REQUIREMENTS
OPERATOR INSTALLATION
Figure 1 Gate Opening Angle Diagram
o
110
o
120
o
100 o
90 o
80
o
70
o
60
(Gate opening angle)
o
0

Check for the safety and suitability of the site by looking at: (IM page
13)
All safety and local authority requirements.
That the gate is within the operator specifications.
Check that there is enough ground clearance to enable assembly
of the drivearm clamps. (See Figure 4)
Estimate the gate swing angle with figure 1.
Then mark the operator’s position according to figure 2 or 3.
(IM page 15)
Check that you have all the tools required. (IM page 12)
2
1REQUIRED TOOLS & EQUIPMENT
SITE CONSIDERATIONS

100
79 158
110
Ensure that the gate does not exceed the
relevant specifications (IM page 9)
Only recommended values are provided. For
variances, refer to the Installation Manual.
All dimensions shown are indicated in millimetres.
All recommended values will result in gates with
similar opening times.

Gate Bracket
C
BH
Gate Opening
Angle (Degrees)
60 7000
90
130
220
355
570
605
750
750
750
700
700
600
450
70 700
80 700
90 700
100 650
110
120
610
570
Figure 2 Standard Pedestal Mount Installation
B E S U R E T O U S E A L O N G
C O N N E C T I N G A R M F O R T H I S
INSTALLATION TYPE.
GATE LEAF IN CLOSED POSITION

B
Drive Arm D
see Fig. 6
158
Pedestal
#
50mm
GATE LEAF IN OPEN POSITION
Pedestal Mount
Installation
STANDARD PEDESTAL MOUNT
Gate Bracket CH

Ensure that the gate does not exceed the relevant specifications (IM page 9)
Only recommended values are provided. For variances, refer to the Installation Manual.
All dimensions shown are indicated in millimetres.
All recommended values will result in gates with similar opening times.
Figure 3 Standard Wall Mount Installation
BE SURE TO USE A SHORT CONNECTING ARM FOR
THIS INSTALLATION TYPE.
H
B
Drive Arm D see Fig. 6

Gate Opening
Angle (Degrees)
BH
210
305
380
485
140
180
80
80
90
100
110
120
60
70
80
140
180
180
180
180
140
Wall Mount
Installation
PERPENDICULAR WALL MOUNT
GATE LEAF IN CLOSED POSITION

Gate Bracket C
100
272
110
Gate Bracket
C
700
700
610
700
700
700
700

5MOUNT THE GATE BRACKET AND
DETERMINE PEDESTAL HEIGHT
PEDESTAL MOUNT INSTALLATION
Locate a suitable place for mounting the gate bracket according to
dimension “C” in the tables of Figures 2 or 3.
Determine pedestal or wall mount bracket height relative to gate
bracket as in figure 4 and 5. (IM page 21)
Mount the gate bracket.
Minimum 125mm to allow for drive arm clamp assembly
C (See Fig. 2)
37mm
Figure 4 Pedestal/Gate Bracket vertical position
300mm sqr
500mm
Concrete
Pedestal
Cabling
85mm
Gate
Bracket

C (See Fig. 3)
Wall
Bracket
Gate Bracket
85
Minimum 125mm to allow for
drive arm clamp assembly
WALL MOUNT INSTALLATION
37mm
Figure 5 Wall/Gate Position
6ROUTE CABLES & SECURE MOTOR
Route cables as determined in the cabling plan in Figure 9.
Make sure at least 400mm of cable protrudes above the pedestal or
wall mount bracket. (IM page 22)

8CUT DRIVE ARM TO LENGTH
CUT DRIVEARM TO LENGTH
7FASTEN GEARBOX IN POSITION
Fasten the motor onto the pedestal adaptor plate or the wall bracket
using the M8 bolts and washers supplied. (IM page 23)
Using the relevant tables below, read off the required drive arm
length.
Then cut the drivearm 50mm longer than D, as shown in Figure 6.
Drivearm (D) + 50
Drivearm (D)

Standard
Pedestal Mount
Drivearm
Perpendicular
Wall Mount
Drivearm
D D
Gate Opening
Angle (Degrees)
60 325
430
370
470
490
480
470
70
80
90
100
110
120
480
500
500
250
300
350
420
Figure 6 Cut Drive Arm Length
Connecting Arm
Cut drivearm length=D+50mm
Drivearm

Put the gearbox into manual mode. (IM page 24).
Fit the drive arm to the operator as shown.
ASSEMBLE CLAMP TO DRIVE ARM
R5
Clamp
Drive Arm
M12 Washer
Wedge
To mount: push clamp onto drive shaft,
tap into place, slide drive arm into clamp,
slip wedge in and fasten with bolt and
washer.
M12 x 65 Bolt
9FIT THE DRIVE ARM
Figure 7 Assemble Clamp to Drive Arm
Clamp
Drive Arm
M12 x 65 Bolt
M12 Washer
Wedge
0.07.A.0146_22072013

10
SET THE CONNECTING ARM LENGTH
Loosen the connecting arm slightly and move it to its fully retracted
position.
Open the gate ½ way.
Assemble the connecting arm to the gate bracket.
Now slowly push the gate to its closed position. (The drive arm will
turn, and the connecting arm will extend while doing so)
Check that the hinge points of the gate bracket, connecting arm and
motor output shaft are in a straight line as shown in Figure 8.
Carefully unhook the connecting arm from the gate bracket and
tighten lightly.
Check the gate opens and closes sufficiently by manually operating
the gate.

Fully tighten connecting arm.
Apply the warning decals supplied to either side of the gate frame.
IF THE GATE OPENS TOO LITTLE
IF THE GATE OPENS TOO MUCH
Lengthen the drivearm by 10 mm and readjust the connecting arm.
Shorten the drivearm by 10 mm and readjust the connecting arm.
NB. Hinge points must be in a
straight line when gates are closed
GATE LEAF IN CLOSED POSITION
Figure 8 Align Gates
ALIGNMENT OF HINGE POINTS

ELECTRICAL SET-UP
WARNING
1. Always check that the circuit breaker in the electrical panel is in the
OFF position, and that all high voltage circuits (more than 42.4V) are
completely isolated from the mains supply before doing any work.
2. Ensure that all low voltage systems (Less than 42.4V) are suitably
protected from damage, by disconnecting all sources of power such
as chargers and batteries before doing any work.
3. All electrical work must be carried out according to the requirements
of all applicable local electrical codes.(It is recommended that a
licensed electrical contractor perform such work.)
CONNECT ALL WIRING
1
Connect all cables as required to the control card and battery
charger (See Figure 11 & 12). (IM page 48 & 49)
Check that the power source jumper is in the correct position. (PSU
or STD refer to IM page 27, Fig. 24)
Figure 9 Cabling Requirements
To dwelling
Isolator
Box

* Increase cable thickness if pillar lights are to be installed.
† Screened cable is always recommended to provide better protection against lightning - earth one end
of screening.
CABLE REQUIREMENTS
1. 220V AC mains cable (3 core LNE
2
0,5mm )*†, via mains isolator switch
Or
Low voltage 16V AC battery charger
2
supply (2 core 1,5mm )†.
2. Intercom cable (n1 + 6 core) to
house.
3. Slave motor cable (if required) (3
2 2
core 2,5mm + 3 core 0,5mm
multistranded).
2
4. Radio receiver cable (3 core 0,5mm
multistranded).
5. Pedestrian key switch (if required) (2
2
core 0,5mm multistranded).
6. Infrared beams or safety edge (if
2
required) (3 core 0,5mm
multistranded)
2
7. Intercom cable (n2+2 core 0,5mm
multistranded) to gate station.
n1 = number of cores required by intercom. n2 = number of cores required by intercom.
2SET UP THE GATE ORIGIN
Release the manual override and close the gate(s).
Use the origin tool and line up marks as in figure 10. (IM page 28)
Open gate ½ way and unscrew the manual release mechanism.
(IM page 28).
Figure 10 Origin Setup
Setup Tool
Manual Release
Mechanism
SETTING THE GATE ORIGIN

4SELECT EITHER MASTER OR SLAVE SETUP
GET INTO PROGRAMMING MODE
3
5SET THE GATE LIMITS

Remove all power. (IM page 28)
Fit the SET link.
Reapply power

Press and hold the TEST button, release after 1 flash of L1.
Then again, press and hold the TEST button, and release after 1 or
2 flashes of the STATUS LED. (1 Flash=master, 2 Flashes=slave)
(Installation Manual page 29)
Press and hold TEST until the gate is closed, and then release.
NB: THE GATE MUST CLOSE. IF IT OPENS :
 Release the TEST button.
 Swap the respective motor wires.
 Press and hold TEST until gate is closed, and then
release.
Press and hold TEST until gate is open, and then release.
Press and release TEST (When setting up the MASTER gate, it will
close and then open to pedestrian. IM page 29).
If setting up the master gate, press and release TEST once more to
complete the setup (The MASTER gate will open fully, and the
SLAVE gate will move slightly).
Determine what features are required (See Table 2). (IM page 47)
Get into programme mode (as in Step 3), or continue from Step 5.
To select the Feature to Change: (IM page 31)
 Press and hold the TEST button while monitoring L1:
Example of how to select the AUTOCLOSE feature:
The L1 light will flash once and pause,
Then flash twice and pause ...
6
SETTING ADDITIONAL FEATURES (OPTIONAL)

 At this moment release the TEST button to select feature
number 2. (L2 will turn off, and L1 will keep on flashing 2 times
and pausing to indicate that feature number 2 is selected).
NOTE: The STATUS of the Feature is not changed yet, the
feature has only been selected to be changed!
If an incorrect Feature is selected, then remove and re-
apply power and repeat the procedure.
To change the STATUS value of a Feature: (IM page 31)
Press and hold the TEST button while monitoring the
STATUS light:
(Continues from above example to set outoclose to ON status).
The L1 light will flash once and pause,
At this moment release the TEST button to give a
STATUS value of 1. The AUTOCLOSE feature has been set to
ON
NOTE: Only after setting the STATUS, would the
AUTOCLOSE be turned ON.
(L2 will come back on, indicating that the STATUS has been
set.)
To change the COUNT value of a Feature: (IM page 31)
Press and hold the TEST button while monitoring the
STATUS light:
After a slight pause, the STATUS light will start flashing . . . . . . .
regularly:
Flash (1), Flash (2), Flash (3), Flash (4), Flash (5),
Flash (6) ................ Flash (9), Flash (10).
At this moment release the TEST button to give a COUNT . . . . .
value of 10. This could for example be the preflash time.
(L2 will come back on, indicating the COUNT value has . . . . . .
been set). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Remove the SET link.
7
EXIT PROGRAMMING MODE

CP75 CONTROLLER FUNCTIONS
Table 2 Controller Functions Menus and Submenus
FEATURE
DESCRIPTION
Auto-close
Auto-close Time
Gate Limit Settings -See detailed instructions on page 29
1
2
3
STATUS or COUNT
DESCRIPTION
-ON
15 seconds (Default)
1 Flash = 1 second
-OFF (Default)
FEATURE
NUMBER
COUNT
VALUE
-
-
Mode of Operation
Pedestrian Auto-close
4
5
-STANDARD (Default)
1 Flash = 1 second 5 seconds (Default)
-CONDOMINIUM
PIRAC
REVERSING
Delay on master closing
Collision Counter
Leaf Delay Select
Leaf delay time /
Solenoid Strike Time
Delay on slave opening
1 Flash = 1 second
1 Flash = 1 count 4 counts (Default)
2 seconds (Default)
Delay on slave opening & master closing
Delay off (Default)
-
-
-
-
-
12
13
14
Preflashing
Preflash Time
Collision Sensitivity
Auto-close Override
Positive Close Mode
MODE 1
HIGH (Default)
ON
1 Flash = 1 second
1 Flash = 1 second 3 second (Default)
2 seconds (Default)
MEDIUM
OFF (Default)
LOW
MODE 2
MODE 3
OFF (Default)
-
1
-
2
STATUS
VALUE
3
4
1
2
-
-
1
1
1
1
2
3
2
2
2
3
3
4
4
-
-
-
-
-
-
-
-
-
-
-
-
-
Courtesy Light
10
11
7
8
9
61 Flash = 10 seconds 120 seconds (Default)

CP75 BASIC CONTROLLER CONNECTIONS
CP84ER5V01
AUXILIARY
SUPPLY
220V AC
MAINS IN
Slave Operator
Figure 11 CP75 Controller Connections
M
SS1 SS2 SS3 COM COM SOL 12V
PSU
STD
(LED)
STATUS
LIGHTSLAVE-BATT+
SLAVE FUSE 16A S/B
AUX FUSE 3A F/B
LIGHT
FUSE
3A F/B
MASTER FUSE 16A S/B
MASTER
RED
BLACK
PURPLE
RED
BLACK
ORANGE
3-WAY
CONNECTOR
3-WAY
CONNECTOR
TO ORIGIN
SENSOR ON
SLAVE
MOTOR
TO COUNTER
SENSOR ON
SLAVE
MOTOR
ONLY FITTED IN DOUBLE SWING GATE SYSTEMS
M
SENSOR
MOTOR
SLAVE SS1SS2SS3
CP75A
6-WAY
CONNECTOR
21 43
L
N
E
NEUTRAL
LIVE

TRIGGER CONNECTIONS
Figure 12 CP75 Controller Trigger Connections
NEG NEG NEG +12V +12V/24V +12V/24V
PUSHBUTTON
FOR SWITCHING
PILLAR LIGHT (N/0)
HOLIDAY LOCKOUT
SWITCH (N/C)
STATUS LED
PEDESTRIAN
KEYSWITCH (N/O)
(RETURN SPRING)
COM COM COM NC NC NC NO NO
12V or 24V
NO
LOOP
LOOP DETECTOR
IRB RECEIVERIRB Tx
RADIO RECEIVER
REMOTE CONTROL CIRCUITRY
PILLAR LIGHT PUSHBUTTONHOLIDAY LOCKOUT KEYSWITCHPEDESTRIAN KEYSWITCH
INFRA RED BEAM CIRCUITRY
FREE EXIT CIRCUITRY
SOLENOID
LOCK
For a detailed description of
terminal functions, refer to
DESCRIPTION OF TERMINAL
FUNCTIONS on page 45 of
the Installation Manual.
Explain to the user how to SAFELY operate the gate. (IM, page 51.)
PERFORM INSTALLATION HANDOVER
8