Centurion VECTOR2 User manual

LINEAR
SWING GATE
OPERATORS
TM
VECTOR2
Installation Manual

Company Profile
CENTURION SYSTEMS (Pty) Ltd reserves the right to make changes to the products described in this manual without
notice and without obligation of CENTURION SYSTEMS (Pty) Ltd to notify any persons of any such revisions or changes.
Additionally, CENTURION SYSTEMS (Pty) Ltd makes no representations or warranties with respect to this manual.
No part of this document may be copied, stored in a retrieval system or transmitted in any form or by any means electronic,
mechanical, optical or photographic, without the express prior written consent of CENTURION SYSTEMS (Pty) Ltd.
Sales and technical support
to over 50 countries
worldwide
1986 1990 1995 1999 Centurion Systems
Today
100%
testing of
products
In-house
R & D
development
team
Manufacture to
international
quality standard
ISO 9001:2008
After-sales
technical support
from 07h00 - 18h00
Monday to Friday

Contents
page 1
page 2
page 2
page 3
Mechanical Setup
Electrical Setup
Commissioning and Handover
IMPORTANT SAFETY INSTRUCTIONS
1. Declaration of Conformity page 5
2. General Description page 6
Lightning Protection page 7
3. Icons Used in this Manual page 7
4. Specifications page 8
Physical Dimensions page 8
Technical Specifications page 9
Control Card page 10
Power Supply page 10
Power Supply, Control Box and Control Card Assembly 2 page 10
Allowable Gate Mass page 11
5. Product Identification page 12
6. Required Tools and Equipment page 14
7. Preparation of Site page 15
General Considerations for the Installation page 15
Strength of the Pillar page 16
Strength of the Gate and Gate Bracket page 19
Mechano Kit Installation Options page 20
High-Security Kit Installation Options page 21
8. Cabling Requirements page 22
9. Critical Installation Checklist page 23
10. Operator Installation page 24
Determine the Gate Bracket Position page 25
Fasten Gate Bracket to Gate page 27
Adjust Origin Clamp page 28
Inward Swing Gate Setup page 29
Outward Swing Gate Setup page 32
11. Determine Gate Swing Angle page 35
12. Allowable Wind Load page 36

13. Electrical Setup page 37
Secure Control Box to Wall page 37
Connecting all Wiring page 37
Setting the Limits page 38
14. Wiring Diagram for Closing Safety Beams page 40
15. Wiring Diagram for Opening Safety Beams page 41
16. Wiring Diagram for External Radio Receiver and Loop Detector page 42
17. Wiring Diagram for Other Inputs page 43
18. Wiring Diagram for Master Motor (MTRM) page 44
19. Wiring Diagram for Slave Motor (MTRS) page 45
20. Charger and Pillar Light Connections page 46
21. Solar Panel Wiring page 47
22. Setting up Additional Features page 48
23. Menu Navigation Map page 48
24. Controller Features page 52
25. Factory Defaults Schedule page 63
26. Description of Terminal Functions page 69
27. Diagnostics page 72
 Diagnostic LEDs page 72
 Gate Status LED Indication page 72
 LCD Display page 73
 Buzzer Feedback page 74
28. Installation Handover page 75

Mount controller enclosure and
connect all wiring
Check cabling requirements
Mechanical Setup
Gather required tools and equipment Page 14
Heed necessary site considerations Page 15
Page 22
Mount the wall bracket Page 25
Install motor and link to gate Page 25
Page 37
These quick steps are for the experienced installer who needs
a checklist to get a standard installation up and running in the
minimum of time.
Detailed installation features and functions are referred to
later in this manual.
Page 1
Fit mechanical endstops Page 38

Electrical Setup
Page 2
Commission system
Commissioning
and Handover
Carry out professional handover to
client
Page 62
Page 74
Connect all wiring
Run setup routine Page 40
8
10

Warnings for the installer
CAREFULLY READ AND FOLLOW ALL INSTRUCTIONS
before beginning to install the product.
All installation, repair, and service work to this product
must be carried out by a suitably qualified person
This appliance is not intended for use by persons (including
children) with reduced physical, sensory or mental
capabilities, or lack of experience and knowledge, unless
they have been given supervision or instruction concerning
use of the appliance by a person responsible for their
safety
Do not activate your gate unless you can see it and can
determine that its area of travel is clear of people, pets, or
other obstructions
NO ONE MAY CROSS THE PATH OF A MOVING GATE.
Always keep people and objects away from the gate and its
area of travel
NEVER LET CHILDREN OPERATE OR PLAY WITH THE
GATE CONTROLS
Secure all easily-accessed gate opener controls in order to
prevent unauthorised use of the gate
Do not in any way modify the components of the
automated system
Do not install the equipment in an explosive atmosphere:
the presence of flammable gasses or fumes is a serious
danger to safety
Before attempting any work on the system, cut electrical
power to the operator and disconnect the batteries
The mains power supply of the automated system must be
fitted with an all-pole switch with contact opening distance
of 3mm or greater. Use of a 5A thermal breaker with all-
pole circuit break is recommended
IMPORTANT
Safety Instructions
ATTENTION
To ensure the safety of people, it is important that you
read all the following instructions.
Incorrect installation or incorrect use of the product
could cause serious harm to people.
The installer, being either professional or DIY,
is the last person on the site who can ensure that the
operator is safely installed, and that the whole system
can be operated safely.
Page 3

Make sure that an earth leakage circuit breaker with a
threshold of 30mA is fitted upstream of the system
Never short-circuit the battery and do not try to recharge the
batteries with power supply units other than that supplied
with the product, or by CENTURION
Make sure that the earthing system is correctly constructed,
and that all metal parts of the system are suitably earthed
Safety devices must be fitted to the installation to guard
against mechanical movement risks such as crushing,
dragging and shearing
It is recommended that at least one warning indicator light be
fitted to every system
Always fit the warning signs visibly to the inside and outside
of the gate
The installer must explain and demonstrate the manual
operation of the gate in case of an emergency, and must hand
the User Guide/Warnings over to the user
Explain these safety instructions to all persons authorised to
use this gate, and be sure that they understand the hazards
associated with automated gates
Do not leave packing materials (plastic, polystyrene, etc.)
within reach of children as such materials are potential
sources of danger
Dispose of all waste products like packaging materials, worn-
out batteries, etc., according to local regulations
Always check the obstruction detection system, and safety
devices for correct operation
CENTURION does not accept any liability caused by improper
use of the product, or for use other than that for which the
automated system was intended
This product was designed and built strictly for the use
indicated in this documentation. Any other use, not expressly
indicated here, could compromise the service life/operation
of the product and/or be a source of danger
Everything not expressly specified in these instructions is not
permitted
Page 4

Page 5
1. Declaration of Conformity
Manufacturer
Centurion Systems (Pty) Ltd
Unit 13 Production Park
Intersection of Newmarket Road and Epsom Avenue
North Riding
Gauteng
South Africa
Declares that the product
Product name: VECTOR2 Swing gate operator
Product options: All variants
Conforms with the following specifications
Safety: SANS 60335-1:2007
IEC 60335-1:2006
Emissions: CISPR 22 CLASS B: Radiated emissions – 30MHz to 1000MHz
CISPR 22 CLASS B: Conducted emissions – 150 KHz to 30MHz
Immunity: IEC 61000-4-2 – Electrostatic discharge
IEC 61000-4-3 – Radiated immunity – 80MHz to 1000MHz
IEC 61000-4-4 – Electrical fast transients/burst
IEC 61000-4-5 – Surge immunity test
IEC 61000-4-6 – Conducted immunity – 150KHz to 80MHz
IEC 61000-4-8 – Power frequency magnetic field
IEC 61000-4-11– Voltage dips and interruption
Standard to which conformity is declared
IEC 60335-1:2006 Safety
IEC 61000-6-3 Emissions
IEC 61000-6-1 Immunity
Signed at North Riding, South Africa on June 21, 2010
Ian Rozowsky
Research & Development Director

2. General Description
Page 6
The VECTOR2 operator has been designed to safely and cost-effectively automate a wide
variety of swing gates, from single light-domestic swing gates to heavy industrial double
swing gates.
The fail-safe and fully redundant Position and Collision Detection system has been
designed and tested to set the standard in safety of operation and to provide an
unparalleled level of reliability and durability in operation.
The gate Travel Limits are managed by a sealed double-redundant opto-electronic system
that has been designed not only to ensure ultra-reliable operation, but also to ensure
precise position and trajectory control. This enables very accurate and reliable collision
detection to ensure safe operation even under trying conditions.
The VECTOR2 control card has been designed to be easy and intuitive to use, with
helpful instructions on the status of the operation being given both during and after the
installation. It also has a built-in diagnostic procedure that can verify every aspect of the
control card onsite.
Some of the advanced features offered by the VECTOR2 controller are:
Fully automated single-button Limit Setup for single and double swing gates
Full graphics LCD display provides an intuitive user interface with built-in diagnostics to
speed up and simplify the installation process
Separate safety inputs for infrared beams on both the closing and opening directions of
the gate
Advanced closed-loop speed control to maintain safe and reliable operation on inclined
gates under windy conditions
Fully configurable gate Run Profiles
Selectable and adjustable Autoclose with pushbutton override
Pedestrian (Partial) opening with automatic closure
Free-exit input
Positive Close Mode
Multiple Modes of Operation
Solenoid lock drive output up to 2A
Holiday Lockout
A status LED output to indicate the gate status remotely
Pillar Light control
Leaf delay is selectable for either gate leaf
Onboard CENTURION receiver with selective adding and deleting of remotes

Page 7
Lightning Protection
The VECTOR2 electronic controller utilises the same proven surge protection philosophy
that is used in all CENTURION products. While this does not guarantee that the unit will
not be damaged in the event of a lightning strike or power surge, it greatly reduces the
likelihood of such damage occurring. The earth return for the surge protection is provided
via the mains power supply earth. In order to ensure that the surge protection is
effective, it is essential that the unit is properly earthed.
3. Icons Used in this Manual
This icon indicates tips and other
information that could be useful
during the installation.
This icon indicates warning, caution or attention! Please take special
note of critical aspects that MUST be adhered to in order to prevent
injury.
This icon denotes variations and
other aspects that should be
considered during installation.

4. Specifications
FIGURE 2. V500 OVERALL DIMENSIONS
All dimensions shown in millimeters
FIGURE 1. V400 OVERALL DIMENSIONS
Page 8
All dimensions shown in millimeters
Physical Dimensions
1400mm extended
1000mm retracted 400mm stroke400mm stroke400mm stroke
Model V400
100mm
95mm
Model V500
1600mm extended
1100mm retracted 500mm stroke
95mm
100mm

Page 9
VECTOR2 400 VECTOR2 500
Input voltage
Motor voltage
Motor power supply
Battery charger
Domestic
Light-industrial
Current consumption (mains)
Current consumption (motor at rated load)
Operator push force - maximum
Operator stroke
Piston extension/retraction speed
Typical gate opening time
Manual override
Maximum number of operations per day
Duty cycle - mains present
Operations in standby with 7Ah battery
Half day
Full day
Collision sensing
Controller solenoid output rating
Operating temperature range
Onboard receiver type
Receiver code storage capacity
Receiver frequency
Mass of unit packed (excluding battery)
Single kit
Double kit
Degree of protection
90V / 220V - 240V AC ± 10%, 50Hz
12V DC
Battery-driven (standard capacity - 7Ah)
CP84E - 800mA @ 13.8V
CP84SM - 2A @13.8V
60mA / 170mA
15A - maximum
250kgf
27mm/sec
Key release
100 /250
25% /50%
70
58
Electronic
2A DC
-15°C to +50°C
CENTURION code-hopping
multichannel
64 transmitter buttons
433MHz
IP54
400mm 500mm
<14 sec <17 sec
8.5kg
14kg
9kg
15kg
Technical Specifications
Applies to CP84SM light-industrial unit only
Can increase battery capacity for longer standby times
Can operate off a solar supply, consult Centurion Systems (Pty) Ltd for assistance
Domestic
Light-industrial
Assumes full stroke of operator is used
Based on 25°C ambient temperature and unit not in direct sunlight
Based on an operator push force of less than 50% of rated
Based on double kit excluding Infrared Safety Beams
Assumes a 90° opening gate and optimum mounting position

Page 10
Control Card
Power Supply
Maximum motor current per channel 15A (fused)
Maximum input voltage 14.4V DC
Standby current draw 48mA
Maximum solenoid current draw 2A DC
Maximum auxillary output current 3A (PTC)
Collision detection Current sense and redundant optical
Position and trajectory Redundant optical
Temperature range -20°C to +60°C
Nominal input voltage
AC current draw (maximum)
Temperature range
Battery charger amperage output
(dependant on PSU input voltage)
7Ah, 12V, CP84E
(Domestic)
220V-240V AC
±10% @ 50Hz
60mA
-20°C to +60°C
0.8A @ 13.8V
7Ah, 12V, CP84SM2A
(Light-industrial)
90V-240V AC
±10% @ 50Hz
170mA
-20°C to +60°C
90V AC
Input: 1.2A @ 13.8V
240V AC
Input: 2.2A @ 13.8V
Boxed shipping weight
(excluding batteries):
Degree of protection
7Ah, 12V, CP84E
(Domestic)
2.7kg
IP55
7Ah, 12V, CP84SM
2A (Light-industrial)
2.6kg
IP55
Power Supply, Control Box and Control Card Assembly

Maximum allowable gate mass for the V500 operator:
#1 - An electric lock must be fitted to secure gate in closed position
Page 11
Allowable Gate Mass
Gate swing
angle
90°
100°
110°
120°
Gate swing
angle
90°
100°
110°
120°
Up to 1.5
metres
500kg
500kg
500kg
180kg
Up to 1.5
metres
750kg
750kg
750kg
310kg
Up to 2
metres
500kg
500kg
306kg
100kg
Up to 2
metres
750kg
750kg
500kg
170kg
Up to 2.5
metres
500kg
388kg
198kg
65kg
Up to 2.5
metres
750kg
600kg
320kg
110kg
Up to 3
metres (#1)
360kg
160kg
130kg
Up to 3
metres (#1)
550kg
420kg
220kg
Up to 3.5
metres (#1)
260kg
190kg
Up to 3.5
metres (#1)
410kg
310kg
Maximum allowable gate mass for the V400 operator:
#1 - An electric lock must be fitted to secure gate in closed position
Not
recommended
Not
recommended
Up to 4
metres (#1)
200kg
150kg
Up to 4
metres (#1)
310kg
230kg

1
5
Keys are specific to each operator - key number must be recorded
1. Wall bracket (standard)
2. Wall bracket pin
3. VECTOR2 gate operator (complete
assembly)
4. 12mm snap ring
5. Gate warning decal
6. Gate operator keys
7. Gate bracket pin
8. Gate bracket
9. Stainless steel cap screw M6 x 25
10. Origin body
11. Stainless steel M6 nut
12. 14mm snap ring
5. Product Identification
1. 12V 7.2Ah Battery (user supplied -
not part of kit)
2. VECTOR2 controller with built-in
receiver
3. Charger
3
4
2
9
12
7
6
8
10
11
2
3
6
1
5
7
Page 12
FIGURE 3A. PRODUCT IDENTIFICATION
FIGURE 3B. CONTROL BOX INCLUDING CHARGER AND CONTROLLER
4
4. CENTURION remote controls
5. User Guide
6. Installation Manual
7. Control Box

Page 13
1. VECTOR2 Wall Adaptor Kit packing leaflet
2. M10 hexagon nuts
3. Wall adaptor plate
4. M10 x 20 countersunk screw
FIGURE 3C. WALL ADAPTOR KIT
3
4
2
1
1. VECTOR2 High-security Kit packing leaflet
2. Padlocks
3. Wall bracket (high-security)
1. VECTOR2 securing plate (short)
2. VECTOR2 Mechano Kit packing leaflet
3. M10 x 35 bolt
4. M10 x 35 bolt
5. VECTOR2 securing plate (long)
1. VECTOR2 Gate Adaptor Kit packing leaflet
2. M6 x 16 countersunk cap screw
3. Gate bracket spreader plate
4. M6 hexagon nuts
FIGURE 3D. HIGH-SECURITY KIT
FIGURE 3E. MECHANO KIT
FIGURE 3F. GATE ADAPTOR KIT

Spanners
17mm
15mm
preferably socket set
Crimping tool
and
Pin lugs
Masonry bits
12mm
10mm for wall mount brackets
6.5mm/10.5mm steel bits
G-clamps
x 2
Measuring
tape
Welding machine
(including consumables
and safety equipment)
Hacksaw
Allen key
5mm
Spirit level
Extension cord
Marking
pen/chalk
Safety equipment
(goggles, gloves etc.)
Pin punch
6mm
Angle grinder
Hammer
Pliers
Hole saw
20mm
Connector
block
Electric
drilling
machine
Screwdrivers
6mm Phillips
3.5mm Flat
Soldering
iron
Page 14
6. Required Tools and Equipment
FIGURE 4

7. Preparation of Site
General Considerations for the Installation
Always recommend the fitment of additional safety equipment such as safety edges
and Safety Beams, for additional protection against entrapment or other mechanical
risks
Check that no pipes or electrical cables are in the way of the intended installation
Check that enough space is available for the gate operator with the gate in the
required open position (see Figures 4 and 5)
Check the strength of the mounting pillar and fit a Wall Adaptor Kit where needed
If the swing gate leaf is longer than 2.5 metres, ensure that a lock can be fitted
Never fit the operator on the outside of the gate, where the public has access to it
(follow the instructions for an outward opening swing gate, if required)
For greater security consider fitting the optional High-security Kit
Install the gate operator only if:
It will not pose a hazard to the public
There is sufficient clearance to a roadway and/or public thoroughfares
The installation will meet all municipal and/or local authority requirements once
completed
The gate mass, leaf width, allowable wind loading and application is within the
operator specifications (refer to the specification tables)
The gate is in good working order, meaning:
that it swings freely;
does not move on its own if left in any position;
each gate leaf is strong and rigid
it can be installed to have sufficient clearance between moving parts when opening
and closing to reduce the risk of personal injury and entrapment
pushbuttons or keyswitches, when required, can be positioned so that the gate is
in line of sight
Page 15
Gate opening 90° or less
Operator
V400
150mm
150mm 250mm
V500 335mm
Wall (minimum) Pillar (maximum)
FIGURE 5
Gate opening
90° or less
Pillar (maximum)Wall (minimum)

Page 16
For reliable operation it is important to ensure that the way the operator is
secured to the wall takes into account the strength of the pillar, the size of the
gate, and how frequently the gate will be used:
Strength of the Pillar
High-security Kit together with a Wall
Adaptor Kit
This mounting is highly recommended for all
light-industrial gates, or for heavy gates of
any length.
Alternatively it should be considered for use
on pillars of low or unknown strength.
Pillar
FIGURE 7
Operator
V400
150mm
150mm 145mm
V500 210mm
Wall (minimum) Pillar (maximum)
Gate opening 110°
Pillar
(maximum)
Gate opening
110°
Wall (minimum)
FIGURE 6
Wall adaptor
(high- security)
Wall
adaptor
plate
Tables are based on gates shorter than 2.5 metres
For gates 2.5 metres to 3.0 metres long, reduce the maximum pillar thickness by
20mm
For gates 3.0 metres to 3.5 metres long, reduce the maximum pillar thickness by
40mm
For gates 3.5 metres to 4.0 metres long, reduce the maximum pillar thickness by
60mm
The typical minimum wall clearance required to fit the operator
The maximum allowable pillar thickness on which to fit the operator
Best installation