Challenger Lifts EnviroLift EV1020 Instruction manual

Rev. 6/5/12
EV-IOM-A.doc
MODEL EV1020 (10,000 LB CAPACITY – 2500 LB PER ARM)
MODEL EV1220 (12,000 LB CAPACITY – 3000 LB PER ARM)
MODEL EV1520 (15,000 LB CAPACITY – 3750 LB PER ARM)
INSTALLATION,OPERATION &MAINTENANCE MANUAL
Two Post, Inground, Cassette EnviroLift™
200 Cabel Street, P.O. Box 3944 Louisville, Kentucky 40201-3944
Email:[email protected]omWeb site:www.challengerlifts.com
Office 800-648-5438 / 502-625-0700 Fax [phone]
IMPORTANT: READ THIS MANUAL COMPLETELY BEFORE
INSTALLING or OPERATING LIFT

Models EV1020, EV1220, EV1520
Installation, Operation and Maintenance
Rev. 6/5/12
EV-IOM-A.doc
2
General Specifications
Lifting Time*………………………...…....……......…………....………….(EV1020) Approximately 40 Seconds
(EV1220) Approximately 48 Seconds
(EV1520) Approximately 60 seconds
Lowering Time*....……………………….................................................................Approximately 45 Seconds
Motor........................……………………..............................…….............2HP, 230 Volt, Single Phase, 60 Hz
Optional-2HP, 240 Volt, 3 Phase, 60 Hz
Optional-2HP, 480 Volt, 3 Phase, 60 Hz
Dimensions
Adapter Height. ……………..…….……….…………………….…(EV1020) 3 7/8” Minimum / 7 1/8”Maximum
(EV1220) 5”-7 ¼”, 8”-10 ¼” (Med. Ext.), 11”- 13 ¼” (High Ext.)
(EV1520) 6 ½”- 8 ¾”, 10 ½”- 12 ¾” (Med. Ext.), 14 ½”- 16 ¾” (High Ext.)
See Page 3
EV1020
EV1020MP9
ARise Height (Screw Pads Highest Position)
74 1/8”
70 3/4"
BOverall Width
97”
31 1/2" Min./79 3/4" Max.
CDrive Thru
87”
NA
DArm/Pad Reach (min/max)
19 5/8” Min / 42” Max
26 1/2” Min./ 80" Max
EOverall Length (min/max)
NA
63 7/8” Min./ 87 1/2" Max.
Lifting Capacity *
10,000 lbs
9,000 lbs.
Max Load Per Arm/Pad
2,500 lbs
2,250 lbs
See Page 3
EV1220
EV1520
ARise Height (Screw Pads Highest Position)
81 1/4”
84 3/4"
BOverall Width
99”
71 ½”
CDrive Thru
87”
NA
DArm Reach (min/max)
32” Min / 49 1/4” Max
26 1/4” Min./ 43" Max
Lifting Capacity *
12,000 lbs
15,000 lbs.
Max Load Per Arm/Pad
3,000 lbs
3,750 lbs
*Lifting and lowering speeds may vary depending on the type, viscosity and
temperature of the oil as well as vehicle weight.

Models EV1020, EV1220, EV1520
Installation, Operation and Maintenance
Rev. 6/5/12
EV-IOM-A.doc
3
EV1020, EV1220, EV1520
EV1020MP9

Rev. 6/5/12
EV-IOM-A.doc
VERTICAL CLEARANCE
Check the height of the area where the lift is to be
installed. Clearance shouldbecalculatedbasedon
the full raised height of the lift.
Failure by purchaser to
provide adequate
clearance could result in
unsatisfactory lift performance, property
damage, or personal injury.
LOCATION
This lift has been evaluated for indoor use only
with an operating ambient temp. range of 5 –
40°C (41– 104°F)
ELECTRICAL REQUIREMENTS
For lift installation and operation for single phase
units, it is necessary to have a dedicated circuit
with a double pole 25 amp circuit breaker or time
delay fuse
SAFETY NOTICES AND DECALS
For your safety, and the safety of others, read and
understand all of the safety notices and decals
included here.
READ ENTIRE MANUAL BEFORE
ASSEMBLING,INSTALLING,
OPERATING,OR SERVICING THIS
EQUIPMENT.
PROPER MAINTENANCE AND
INSPECTION IS NECESSARY FOR SAFE
OPERATION.
DO NOT OPERATE A DAMAGED LIFT.
Safety decals similar to those shown here are
found on a properly installed lift. Be sure that all
safety decals have been correctly installed on the
Power Unit reservoir. Verify that all authorized
operators know the location of these decals and
fully understand their meaning. Replace worn,
faded, or damaged decals promptly.
Do not attempt to raise a
vehicle on the lift until the
lift has been correctly
installed and adjusted as described in this
manual.
WARNING
WARNING

Models EV1020, EV1220, EV1520
Installation, Operation and Maintenance
Rev. 6/5/12
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5
WARNING:
DO NOT permit personnel to operate lifts who are not familiar with the
information contained in these instructions.
Safety devices and controls are provided for your protection. DO NOT alter any
devices to serve a special purpose. Never interfere with safety features built into
the controls or the lift lock. DO NOT block valves open.
Study these instructions carefully to become familiar with the general installation
procedure. Before installing your Challenger EnviroLift™, inspect the lift to insure that it
is complete and undamaged. If it is apparent that the lift has been mishandled in
shipment, or if parts or assemblies are missing, note the damage or missing part(s) on
the shipping papers and notify Challenger Lifts, Inc. immediately.
The Challenger 2-Post EnviroLift™ consists of two packages, the lift-containment assy.
and an accessory package. This accessory package includes the superstructures,
arms, power unit and hardware box.
In addition to the components furnished with the lift, certain tools, equipment, supplies
and materials are required. The installer or purchaser of the lift must furnish these
items:
Forklift, cherry picker, crane, winch truck, chain falls, winches, or hoist to unload and
erect lift;
Machinist level, or four-foot carpenters level to check cylinder plumb;
Drywall Square, chalk line, or transit for bay layout;
Wiring, conduit, wiring devices for electrical power supply, Shop Air supply with filter
lubricator;
Hand tools for lift assembly;
2" sch. 40 PVC for air / hyd. chase;
3/8", 4000 psi working/16000 psi min. Burst, hydraulic hose with #6 female 37 deg. flare
ends;
Twelve quarts of hydraulic oil;
Five yards pea gravel as backfill.

Models EV1020, EV1220, EV1520
Installation, Operation and Maintenance
Rev. 6/5/12
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Installation Procedure
Location
Locate lift to allow plenty of working room on all sides. Allow room for workbenches at
front of bay, aisles, lubrication equipment or other obstructions. Check overhead
clearances. Ordinarily 12 feet is ample for automobiles. Observe the recommended
minimums in Fig 1.
13'-0" Min.
Nearest Obstruction
10'-0" Min.
7'-0" Min.
24"
46" (EV1020)
52" (EV1220 / EV1520)
Fig. 1
New Construction Excavation
New construction requires an excavation as shown in Figure 2. All depths are
measured from the finished floor level. The power unit may be installed on the nearest
wall or floor pedestal. The power unit should be located out of the working area around
the lift and vehicle, but close enough to allow good visibility while operating the lift.
Hydraulic and air lines from the lift should be recessed under the slab in a 2” sch. 40
PVC chase. CLI will supply the proper coupling to join the PVC chase to the lift.
Concrete Tie Anchor
102 1/4"
9'-0"
8'-0" 3'-0"
Clean Pea Gravel
Back Fill
2" PVC Chase
8 1/4"
18"
135° Typ.
1/4"
Finished Floor
Fig. 2

Models EV1020, EV1220, EV1520
Installation, Operation and Maintenance
Rev. 6/5/12
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Existing Facility Excavation
Excavation is the same as in new construction. However, it will be necessary to break
out a trench 6"-8" wide by 12" deep to run the PVC chase.
Installation
1. For best balance of lift / containment assembly while lowering into excavation,
sling using the shipping straps provided. See Figure 3. DO NOT remove or
loosen any of the bearing assembly bolts at this time.
Note: The assembly weighs approximately 2300 lbs.
Hoist
PVC Chase Inlet
Lift /Containment Assembly
Bolts Removed For
1/2-13 x 18 All Thread
Fig. 3
2. Using a chain hoist and tripod, fork lift, crane, etc. for lifting; lower the lift /
containment assembly in the excavation being sure the PVC inlet hole is toward
the power unit, until the top of the assembly is 1/8" to 1/4" above finished floor
level and aligned with the previously determined center lines. Refer to Figures 1
and 3.
3. Remove the outer two bolts from each end of the center cover plate and replace
with ½-13 x 18 threaded rods. Attach two 6 x 6 timbers using ½-13 nuts and
washers, to support the lift / containment assembly on the existing floor or forms.
Remove the shipping straps and replace the bolts. Torque the bolts to 60 ft-lbs.
Bend concrete tie anchors out 90 degrees and down 45 degrees. Refer to
Figures 3 and 4.

Models EV1020, EV1220, EV1520
Installation, Operation and Maintenance
Rev. 6/5/12
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Finished
Floor
1/2-13 x 18
All Thread Rod 1/2-13
Nut and Washer
6 x 6 Support
1/2-13 x 18
All Thread Rod
Lift / Containment
Assembly
Concrete Tie Anchor
1/2-13
Nut and Washer
Existing Floor New Floor
Fig. 4
4. Plumb and level using a machinist level on top of each bearing assembly. Level
in several directions. DO NOT level off the lift frame.
5. Run the 2" PVC chase from the control area and join to the lift / containment
assembly using the coupling provided. Use a soap water solution to ease
assembly. All PVC joints must be leak proof. The power unit end of the chase
should be finished as shown in Figure 5 to prevent contamination from entering
the chase, while allowing the system to breathe.
18.0" Min.
2" PVC Chase
Lock Release Valve Bracket Assy.
Power Unit
Wall Mounting Bracket
5/16-18 Hex Bolt, Washer and Nut
Fig. 5
Note: Mount power unit high enough to avoid inadvertently depressing the
lowering valve handle with a tool cart, oil pan, etc.

Models EV1020, EV1220, EV1520
Installation, Operation and Maintenance
Rev. 6/5/12
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6. Before beginning to back fill take care to protect the plunger tops, cover joints
and hardware from debris. Duct tape should be used to cover these joints.
Make sure all factory supplied thread protectors and caps are in place. Recheck
plumb and back fill approximately 2 feet with pea gravel. Recheck plumb and
continue back filling using pea gravel and rechecking plumb to within 18 inches of
finished floor level. DO NOT use a mechanical tamper or saturate the fill to
achieve compaction, hand tamp only.
7. Check plumb and elevation, adjust if necessary. DO NOT remove 6 x 6 supports
at this time.
Existing Floor
8. Pour concrete floor taking care not to run concrete in or on top of the lift /
containment assembly. The floor should slope away from the lift for drainage.
The floor slope should not exceed 1/16” per foot. 3500 psi concrete, steel
reinforced per local commercial practice is required. The new concrete must be
mechanically joined to the existing floor with rebar.
9. After the concrete has set up, remove the 6 x 6 supports and threaded rods.
Replace the cover bolts and torque to 60 ft-lbs.
10.DO NOT use the lift until the concrete has fully cured to 3500 psi.
New Floor
11.Pour 8” to 12” of concrete around the top of the lift / containment assembly and
install rebar to tie in the finished floor. Refer to Figure 6.
6 x 6 Support
Lift / Containment
Assembly
1/2-13 x 18
All Thread Rod 1/2-13
Nut and Washer
8"-12"
Rebar
Fig. 6
12. After the concrete has set up remove the 6 x 6 supports and threaded rods.
Replace the cover bolts and torque to 60 ft-lbs.

Models EV1020, EV1220, EV1520
Installation, Operation and Maintenance
Rev. 6/5/12
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13. Pour concrete floor taking care not to run concrete in or on top of the lift /
containment assembly. The floor should slope away from the lift for drainage.
The floor slope should not accede 1/16" per foot.
14. DO NOT use the lift until the concrete has fully cured to 3500 psi.
15. Install the power unit mounting bracket or floor pedestal using the anchors
provided. IMPORTANT: The electric motor must be mounted at least 18 inches
above the finished floor level as per National Electric Code NFPA70. Assemble
the power unit and lock release valve bracket to wall mounting bracket or
pedestal with 5/16-18 cap screws and nuts provided. Refer to Figure 5.
16. Connect the power unit to a dedicated 25 Amp electrical branch circuit, using
wiring methods prescribed by local codes. Refer to Figure 7.

Models EV1020, EV1220, EV1520
Installation, Operation and Maintenance
Rev. 6/5/12
EV-IOM-A.doc
11




(Normally Open)












































FIELD
CONECTIONS
Fig. 7
17.Fill the reservoir with 12 quarts of 10 weight hydraulic oil, ATF, or biodegradable
hydraulic oil.
18. Remove the center cover plate from the lift / containment assembly to expose the
hydraulic connection. Attach the 37 deg. Union adapter (supplied) to the hard
hydraulic line. Attach the 37 deg. Elbow adapter (supplied) to the power unit
pressure port. Fish the hydraulic hose assembly through the PVC chase starting
at the power unit end.
19. The shop air supply must be clean, dry, lubricated, and regulated to 90-120
psi. The air supply must run through a Filter/Regulator/Lubricator (FLR) within

Models EV1020, EV1220, EV1520
Installation, Operation and Maintenance
Rev. 6/5/12
EV-IOM-A.doc
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30 feet of factory assembled air valve. Failure to provide clean, dry lubricated
and pressure regulated air will void warranty on pneumatic components.
Push ¼” airline through the PVC chase beginning at the power unit. Connect the
airline to the appropriate push lock fittings at each end. Refer to figure 8.
NOTE: DO NOT bypass factory supplied in-line filter.
3/8 Hose Barb (For Inlet Shop Air)
In-Line Air Filter
1/4" Push Lock Fitting
Fig. 8
20. Finish Energize the power unit to run the cylinder up about 3 feet. Loosen the
bleed screw at the top of each cylinder, and allow the trapped air to escape.
Bleed both cylinders until clear oil is seen. Refer to Figure 9. Raise the lift to
full stroke and continue to run the power unit for another 10 seconds to check
for hydraulic leaks.
Fig. 9
21. While the lift is in up position actuate the air valve and check for proper operation
of the locking mechanism.
22. Replace the center cover plate and torque bolts to 60 ft-lbs.
23. With the plungers raised slight (1”-2”) to avoid damaging the wiper. Position the
bolster over the pistons and attach using the 7/8-9x3 1/2 cap screws and lock
washers provided and torque to 120 ft-lbs. Lightly grease each arm pin and hole
with anti-seize and install the swing arms with pins and snap rings.
24. Extend the foot pad to both extents and apply “anti-seize” to the three retaining
rings and where the double screw makes contact with the base of the foot pad.
25. With the lift lowered, arms extended fully and foot pad in the lowest position,

Models EV1020, EV1220, EV1520
Installation, Operation and Maintenance
Rev. 6/5/12
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check clearance of the foot pad screw to ensure it does not make contact with
the floor. Use the height adjustment bolt (see figure 10) to either raise or lower
the bolster as necessary. If there is more then 3/8” of clearance on both screws
with the bolt fully seated against the bottom of the bolster remove the bolt.
Fig. 10
26. Locate and install the wheel-spotting pan using the anchors provided. Refer to
Figure 1. These are recommended dimensions only and may vary according to
the fleet of vehicles being serviced.
26. Finish installation by cleaning around the top of the lift / containment unit and
Thoroughly seal joints between the cover plate, bearing plates, and the perimeter
with a premium silicone caulk.
FEMALE ARM SHIM INSTALL (3-STAGE ARMS ONLY)
27. Extend the arm fully and lift up on the male portion, Fig 11.
28. Using a hammer to set, place the shim on the mouth of the female arm. Use the
provide self-locking set screw and 1/8” Allen head wrench to securely lock the
shim in place.
Fig 11 – Arm Shim, 3-Stage
Lifting a Vehicle

Models EV1020, EV1220, EV1520
Installation, Operation and Maintenance
Rev. 6/5/12
EV-IOM-A.doc
14
Be sure the adapters are in the lowered position and the arms are parked as seen in
Figure 1 before attempting to drive on or off of the lift. Failure to do so may damage the
adapters or vehicle.
Drive vehicle over the lift until the left front wheel is positioned in the spotting pan. This
will approximately position the center of gravity of the vehicle over the center of the lift
superstructure. This is an approximation and some adjustment may be necessary
depending on wheelbase and weight distribution. Adjust the adapters laterally and fore
and aft to contact points of maximum stability in accordance with the vehicle
manufacturer’s recommended lifting points.
Remember that positioning the adapters to yield the widest and longest distances
between points of contact with the vehicle lifting points provides the maximum
stability.
Adapters may be used in lowered, intermediate or raised height positions as necessary
to clear mufflers, pipes, brake lines etc. To obtain maximum stability when adapters are
used at maximum height position, front and rear adapters should be rotated to oppose
each other.
When Lifting Framed vehicles it is suggested that you use the Frame Engaging
Adapters ((10318) Optional on 10k, Provided on 12k & 15k). Failure to do so on
slick (undercoated) and or pitched frame rails may result in personal or property
damage.
To raise depress the run switch on the power unit and hold until the vehicles tires just
clear the floor. STOP and check adapters for proper contact of vehicle manufacturers
recommended lifting points and stability of the vehicle. Continue to raise the vehicle to
a few inches above the desired working height. Lower the lift by depressing the
lowering valve handle until the lock is engaged. DO NOT go under vehicle unless lock
is engaged and all four adapters are securely contacting the vehicle manufacturers
recommended lifting points.
Lowering a Vehicle
To lower, raise lift slightly and disengage lock by depressing lock release palm button.
Continue to hold lock release palm button and depress the lowering valve handle until
the lift is completely lowered. Return adapters to there lowest position and park the
swing arms to provide unobstructed exit of the vehicle.
Trouble Shooting
If any problems are encountered please contact your local Challenger Representative.

Models EV1020, EV1220, EV1520
Installation, Operation and Maintenance
Rev. 6/5/12
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15
OWNER/OPERATOR CHECKLIST
29. Demonstrate the operation of the lift
to the owner/operator and review
correct and safe lifting procedures
using the Lifting It Right booklet as
a guide.
30. Complete the Installation
Checklist/Warranty Validation
questionnaire with the owner. Review
the terms of the warranty registration
card, and return the card and a copy
of the questionnaires to:
Challenger Lifts, Inc.
200 Cabel Street
Louisville, KY. 40206
OPERATION PROCEDURE
SAFETY NOTICES AND DECALS
This product is furnished with graphic safety
warning labels, which are reproduced on page 3
of these instructions. Do not remove or deface
these warning labels, or allow them to be
removed or defaced. For your safety, and the
safety of others, read and understand all of the
safety notices and decals included.
OWNER/EMPLOYER RESPONSIBILITIES
This lift has been designed and constructed according
to ANSI/ALI ALCTV-2006 standard. The standard
applies to lift manufactures, as well as to owners and
employers. The owner/employer’s responsibilities as
prescribed by ANSI/ALI ALOIM-2000, are summarized
below. For exact wording refer to the actual standard
provided with this manual in the literature pack.
The Owner/Employer shall insure that lift
operators are qualified and that they are trained in
the safe use and operation of the lift using the
manufacturer’s operating instructions; ALI/SM 93 -
1, ALI Lifting it Right safety manual; ALI/ST-90 ALI
Safety Tips card; ANSI/ALI ALOIM-2000,American
National Standard for Automotive Lifts-Safety
Requirements for Operation, Inspection and
Maintenance; ALI/WL Series, ALI Uniform Warning
Label Decals/Placards; and in case of frame
engaging lifts, ALI/LP-GUIDE, Vehicle Lifting
Points/Quick Reference Guide for FrameEngaging
Lifts.
The Owner/Employer shall establish procedures
to periodically inspect the lift in accordance with the
lift manufacturer’s instructions or ANSI/ALI ALOIM-
2000, American National Standard for Automotive
Lifts-SafetyRequirementsfor Operation, Inspection
and Maintenance; and the employer shall insure
that the lift inspectors are qualified and thatthey are
adequately trained in the inspection of the lift.
The Owner/Employer shall establish procedures
to periodically maintain the lift in accordance with
the lift manufacturer’s instructions or ANSI/ALIOIM-
2000, American National Standard for Automotive
Lifts-SafetyRequirementsfor Operation, Inspection
and Maintenance; and the employer shall insure
thattheliftmaintenancepersonnelare qualifiedand
that they are adequately trained in the maintenance
of the lift.
The Owner/Employer shall maintain the periodic
inspection andmaintenancerecords recommended
by the manufacturer or ANSI/ALI ALOIM-2000,
American National Standard for Automotive Lifts-
Safety Requirements for Operation, Inspectionand
Maintenance.
The Owner/Employer shall display the lift
manufacturer’s operating instructions; ALI/SM 93 -
1, ALI Lifting it Right safety manual; ALI/ST-90 ALI
Safety Tips card; ANSI/ALIALOIM-2000,American
National Standard for Automotive Lifts-Safety
Requirements for Operation, Inspection and
Maintenance; andinthecaseofframe engaging lift,
ALI/LP-GUIDE, Vehicle Lifting Points/Quick
Reference Guide for Frame Engaging Lifts; in a
conspicuous location in the lift area convenient to
the operator.
IMPORTANT SAFETY INSTRUCTIONS
When using your garage equipment, basic safety
precautions should always be followed, including
the following:
1. Read all instructions.
2. Care must be taken as burns can occur from
touching hot parts.
3. To reduce the risk of fire, do not operate
equipment in the vicinity of open containers of
flammable liquids (gasoline).
4. Keep hair, loose clothing, fingers, and all parts
of body away from moving parts.
5. Use only as described in this manual. Use only
manufacturer’s recommended attachments.
6. ALWAYS WEAR SAFETY GLASSES.
Everyday eyeglasses only have impact
resistant lenses, they are not safety glasses.
SAVE THESE INSTRUCTIONS

Models EV1020, EV1220, EV1520
Installation, Operation and Maintenance
Rev. 6/5/12
EV-IOM-A.doc
16
Maintenance
To avoid personal injury, permit only qualified personnel to perform maintenance on this equipment. Maintenance
personnel should follow lockout/tagout instructions per ANSI Z244.1.
The following maintenance points are suggested as the basis of a routine maintenance program. The actual maintenance
program should be tailored to the installation. See ANSI/ALI ALOIM booklet for periodic inspection checklist and
maintenance log sheet.
•If lift stops short of full rise or chatters, check fluid level and bleed both cylinders per Installation Instructions.
•Replace all Safety, Warning or Caution Labels if missing or damaged (See Installation instructions page 3.)
Daily Drain water from air supply to avoid contamination of lock release components.
Check lock operation. The lock operation should be heard as lift is raised.
Inspect lifting adapters for damage.
Keep area around lift / containment assembly clean and free of dirt, sand, water, etc. to
prevent scoring of the plunger.
Remove excess grease and debris from plunger by wiping them down with a clean cloth.
Monthly
Check fluid level in the power unit.
Check for proper torque on all superstructure bolts (120 ft-lbs.).
Clean and lubricate lifting arm pins and pads.
Quarterly
Grease Lift Guide bearings using Mobil 1, SHC1500 synthetic grease. Each guide bearing is
supplied with two grease zerk and should take 10-12 pumps (hand pump only) while raising
and lowering the lift empty.

Models EV1020, EV1220, EV1520
Installation, Operation and Maintenance
Rev. 6/5/12
EV-IOM-A.doc
17
Parts Break Down
Model EV1020, EV1220, EV1520
IMPORTANT
Replace all worn or broken parts with genuine Challenger Lifts, Inc. parts. Contact your local
Challenger Lifts parts distributor for pricing and availability. Call Challenger Lifts, Inc. at
[phone] for the distributor in your area.

Models EV1020, EV1220, EV1520
Installation, Operation and Maintenance
Rev. 6/5/12
EV-IOM-A.doc
18
B17250SRB
B17250SLB
EV1020 Super Structure
Item
Part
Qty. / Lift
Description
1
B2260
4
Foot Pad Assembly (items 1A-1F)
1A
B2208
4
Rubber Insert
1B
B2262
4
Foot Pad Weld
1C
B17256
4
2 x 30mm Retaining Ring
1D
B17257
8
3 x 45mm Retaining Ring
1E
B2261
4
Threaded Sleeve
1F
B17276-1
4
Threaded insert
2
B2211
4
Roll Pin, 6mm DIA x 30mm Lg.
7
CS1020-01-03-00
2
Male Arm Weld Left
B2218
Male Arm Weld Right
8
CS1020-01-05B
4
M12 Stop Screw
9
CS1020010200B
2
Intermediate Arm Weld Left
CS1020020200B
Intermediate Arm Weld Right
10
CS1020010100B
2/2
Female Arm Weld Left
CS1020020100B
Female Arm Weld Right
11
16125
4
1-7/8 Snap Ring
12
B17259
4
Arm Pin
13
B17001EV
2
Bolster
14
B17250SLB
2
3-Stage Arm Assembly Left
B17250SRB
3-Stage Arm Assembly Right
15
16473
8
7/8-9 x 3 ½ Hex Head Capscrew
16
16160
2
1-¼” Finishing Plug
17
16154
8
7/8” External Tooth Lock Washer
18
17314
2
M12x1.75 x 20mm, HHCS, Gr. 8.8, ZINC PLT’D
19
CS1020-01-09A
AS
12mm FLAT WASHER, 1mm THICK
20
17425
4
Female Arm Shim, 3-Stage
21
17426
4
¼-20 x ¼” Lg. Self Lock Set Screw
22
CS1020-04
4
Stop Block
23
17350
8
8mm x 10mm Lg. Flat Head Bolt

Models EV1020, EV1220, EV1520
Installation, Operation and Maintenance
Rev. 6/5/12
EV-IOM-A.doc
19
EV1020MP9 Super Structure
Item
Part
Qty./Lift
Description
1
16160
2
CENTER HOLE CAP
2
16154
12
7/8” EXT. TOOTH LOCK WASHER
3
16154
12
7/8”-9 x 3 1/2" HEX HEAD CAP SCREW
4
P049-68EV
2
PAD BOLSTER
5
CAL044
8
M10 x 15mm SOCKET HEAD CAP SCREW
6
10341-28
2
CAPACITY LABEL, 9000 LBS (2250/PAD)
7L
10341-05L
2
PAD ADAPTER WELD (LEFT)
7R
10341-05R
2
PAD ADAPTER WELD (RIGHT)
8
10341-04
4
RUBBER PAD KIT (1 PAD w/HARDWARE)
8A
10341-25
4
RUBBER PAD
8B
10341-26
16
1/4-20NC x 1 FLAT HEAD SOCKET CAP SCREW, ZINC PLATED
8C
31036
16
3/8 FLAT WASHER, ZINC PLATED
8D
40085
16
1/4-20NC HEX SERRATED FLANGE NUT, ZINC PLATED
9
10341-02
4
TIRE HANGER KIT (OPTIONAL)
9A
10341-23
4
1/2 x 1 1/4 SHOULDER BOLT, 18-8 STAINLESS STEEL
9B
10341-14
4
TIRE HANGER BEARING
9C
10341-06
4
TIRE HANGER WELD
9D
31036
4
3/8 FLAT WASHER, ZINC PLATED
9E
10341-29
4
BELLEVILLE DISC SPRING WASHER, STAINLESS STEEL
9F
10341-24
4
3/8-16NC STEEL LOCKNUT, ZINC PLATED
9G
10341-27
4
WHEEL PROTECTOR HOSE
10
63101
4
NOTCHED SPOTTING BLOCK (3” Tall)

Models EV1020, EV1220, EV1520
Installation, Operation and Maintenance
Rev. 6/5/12
EV-IOM-A.doc
20
1
2
5
6
7
10
1
2
5
6
7
10
1
2
5
6
7
10
1
2
5
6
7
10
3
3
3
34
4
4
4
9
9
9
9
2
2
2
2
1
1
1
13
3
3
3
8
8
8
8
7
7
7
7
5
5
5
5
6
46
46
4
46109 109 109 109
CS1520 SUPER STRUCTURE CS1220 SUPER STRUCTURE
8
EV1520 Super Structure
Item
Part
Qty / Lift
Description
1
B12062
4
Screw Pad Assembly
2
16458
4
15K Male Arm Weld
3
31305
4
3/8 Self Tapping Bolt
4
31037
4
3/8 Split Lock Washer
5
16461
4
15K Female Arm Weld
6
16464
4
2 ¼” dia Arm Pin
7
16489
4
2 ¼” External Snap Ring
8
16440
2
15K Bolster (Machined)
9
16473
12
7/8-9 x 3 ½” lg Hex Head Cap Screw
10
16154
12
7/8 External Tooth Lockwasher
11
12068
4
8” Stack Adapter (Not Shown)
12
12069
4
4” Stack Adapter (Not Shown)
13
12071
1
Adapter Rack (Not Shown)
14
17314
2
M12x1.75 x 20mm, HHCS, Gr. 8.8, ZINC PLT’D
EV1220 Super Structure
Item
Part
Qty / Lift
Description
1
B12062-12
4
Screw Pad Assembly
2
B16455
4
12K Male Arm Weld
3
B31305
4
M10 x 14 Phillips Pan head Screw
4
B31037
4
10mm Split Lock Washer
5
B16452
4
12K Female Arm Weld
6
B16464
4
57.15mm Dia. Arm Pin
7
B16489
4
58mm External Snap Ring
8
B16448
2
12K Bolster (Machined)
9
16473
12
7/8-9 x 3 ½” lg Hex Head Cap Screw
10
16154
12
7/8 External Tooth Lockwasher
11
B2206-6
4
6” Stack Adapter (Not Shown)
12
B2206-3
4
3” Stack Adapter (Not Shown)
13
B2209
1
Adapter Rack (Not Shown)
14
17314
2
M12x1.75 x 20mm, HHCS, Gr. 8.8, ZINC PLT’D