Cim Pro combi 1000 User manual



COMBI 1000

PRO SERIES



REV. 01.2015



Serial No. Anno/Year



MF GROUP srl. CIM

Via Serra, 2 - Calderara di Reno

40012 BOLOGNA - Italy

Tel +39 051 6465011 Fax +39 051 6465012 www.cimitaly.it



Riproduzione, Modifiche, complete o

parziali traduzioni di questo manuale sono

severamentevietatesenzaapprovazione

della MF GROUP srl .

IMPORTANTE: MF GROUP srl non e’ responsabile

per errori o danni causati dall’uso di accessori

epartidiricambiononapprovatiogarantiti da

MF GROUP srl .

Reproduction,Modification,completeorpartial

translation of this manual is strictly forbidden

withoutpriorwrittenapprovalofMF GROUP srl .



IMPORTANT: MF GROUP srl cannot be held

responsableforanyerrorsordamagescaused

by the use of supplies or spare parts not

specifically approved or garanteed by

MF GROUP srl .



‘C1000 PRO ‘ e’ un marchio registrato da MF GROUP srl .

‘C1000 PRO‘ is a registred trade mark by MF GROUP srl .

TABLE OF CONTENTS

I-1

OPERATOR’SMANUAL PRO SERIES



0INTRODUCTION

1.1

USE OF THIS MANUAL...................................................................................................0 - 3

1.1.1

Importance of this manual..................................................................................0 - 3

1.1.2

Keeping the manual ...........................................................................................0 - 3

1.1.3

Consulting the manual........................................................................................0 - 3

1.1.4

Symbols used.....................................................................................................0 - 4

1.1.5

Updating the manual with the machine modifications.........................................0 - 6

1.1.6

Original spare parts............................................................................................0 - 6

GENERALDESCRIPTION

1.1

GENERAL DESCRIPTION ............................................................................................1 - 3

1.2

PRODUCTION CYCLE..................................................................................................1 - 4

1.3

LOADING AND ENCODING UNIT...................................................................................1 - 4

1.4

FLIP-OVER....................................................................................................................1 - 5

1.5

THERMOGRAPHIC PRINTER ......................................................................................1 - 5

1.6

EMBOSSING UNIT........................................................................................................1 - 6

1.7

INFILLER.......................................................................................................................1 - 6

1.8

TIPPER..........................................................................................................................1 - 7

1.9

UNLOADING UNIT........................................................................................................1 - 7

1.10

ELECTRICAL AND TECHNICAL SPECIFICATIONS....................................................1 - 8

1.11

EQUIPMENT CLASSIFICATION AND STANDARD REFERENCE .............................1 - 9

1.12

PHYSICAL ENVIRONMENT AND OPERATING CONDITIONS..................................1 - 9

1.13

DIMENSIONS AND WEIGHT ........................................................................................1 - 9

1.14

PRODUCTION CAPACITY..........................................................................................1 - 10

1.15

POSITIONING THE MACHINE..................................................................................1 - 11

1.16

GENERAL SAFETIES ...............................................................................................1 - 12

1.17

RESIDUAL RISKS AND DANGEROUS AREAS .........................................................1 - 14

1.18

SERVICE MODE FUNCTIONING.............................................................................. 1 - 15

1.19

SAFETY GUARDS FUNCTIONAL CHECK ...............................................................1 - 15

1.20

DECLARATION OF CONFORMITY ............................................................................1 - 16

1.21

DIRECTIVE WEEE ......................................................................................................1 - 17

TABLE OF CONTENTS

I - 2 OPERATOR’S MANUAL PRO SERIES



UNPACKING

2.1 UNPACKING ...................................................................................................................... 2 - 3

INSTALLATION

3.1 ACCESSORIES SUPPLIED............................................................................................... 3 - 3

3.2 OPTIONAL ACCESSORIES .............................................................................................3 - 4

3.3 ELECTRICAL CONNECTIONS C1000.............................................................................. 3 - 5

3.4 PC CONNECTIONS........................................................................................................... 3 - 6

3.5 ADVISE AND CARE FOR A CORRECT INSTALLATION.................................................3 - 6

3.6 CHOOSING THE WORKING PLACE ................................................................................ 3 - 7

3.7 START UP.......................................................................................................................... 3 - 7

PRODUCING A CARD

4.1 HOW TO PRODUCE A CARD ........................................................................................... 4 - 3

4.2 MULTICARD SOFTWARE INSTALLATION...................................................................... 4 - 3

4.3 FIRST START UP............................................................................................................... 4 - 3

4.4 FIRTS JOB ......................................................................................................................... 4 - 4

4.5 ENCODER AND MICROCHIP UNITS CONFIGURATION............................................... 4 - 4

4.6 THERMOGRAPHIC UNIT CONFIGURATION.................................................................. 4 - 4

4.7 EMBOSSING UNIT CONFIGURATION............................................................................. 4 - 5

4.8 CONFIGURATION OF THE DATA SOURCE.................................................................... 4 - 5

4.9 JOB PARAMETERS CONFIGURATION............................................................................ 4 - 5

4.10 CONFIGURATION OF THE CARD PRODUCTION CONTROL...................................... 4 - 6

4.11 USER INTERFACE .......................................................................................................... 4 - 6

4.12 DRIVER CONFIGURATION............................................................................................. 4 - 7

4.13 PREPARATION FOR PRODUCTION.............................................................................. 4 - 7

4.14 CARD PRODUCTION ...................................................................................................... 4 - 8

4.15 MACHINE START UP AND PRODUCTION....................................................................4 - 8

4.16 MULTICARD TOOLS........................................................................................................ 4 - 9

TABLE OF CONTENTS

I-3

OPERATOR’SMANUAL PRO SERIES



RIBBON REPLACEMENT AND ADJUSTMENTS

5.1 INTRODUCTION ..............................................................................................................5 - 3

5.2 LOADING UNIT ADJUSTMENT.........................................................................................5 - 3

5.3 MANUAL COMMAND KEYPAD .........................................................................................5 - 4

5.3.1 Leds......................................................................................................................5 - 5

5.3.2 Buttons....................................................................................................................5 - 6

5.4 REPLACING THE CLEANING TAPE.................................................................................5 - 6

5.5 REPLACING THE PRINTING RIBBON............................................................................5 - 7

5.6 SOSTITUZIONE NASTRO INFILLER.................................................................................5 - 8

5.7 TIPPER RIBBON COSUMPTION ADJUSTMENT..............................................................5 - 9

5.8 TIPPER PRESSURE REGULATION..................................................................................5 - 9

5.9 TIPPER TEMPERATURE REGULATION .........................................................................5 - 9

5.10 TIPPER RIBBON REPLACEMENT................................................................................5 - 10

TROUBLESHOOTING

6.1 PROBLEMS AND SOLUTIONS........................................................................................6 - 3

MAINTENANCE

7.1 PLANNED MAINTENANCE..............................................................................................7 - 3

7.2 RECOMMENDED LUBRICANTS.......................................................................................7 - 4

7.3 LOADING UNIT LUBRICATION .........................................................................................7 - 4

7.4 TROLLEY TRUCK LUBRICATION.....................................................................................7 - 5

7.5 CLEANING OF CLAMPING UNIT.....................................................................................7 - 5

7.6 CLEANING OF THERMOGRAPHIC UNIT.........................................................................7 - 6

7.7 TIPPER LUBRICATION......................................................................................................7 - 7

LINK WARE CONNECTIONS

8.1 LINK WARE CONNECTIONS.............................................................................................8 - 3

TABLE OF CONTENTS

I - 4 OPERATOR’S MANUAL PRO SERIES



A MACHINE SET UP

A.1 SET UP PROCEDURE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A - 3

A.2 CONSOLLE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A - 4

A.3 KEYBOARD DESCRIPTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A - 5

A.4 SETUP PROCEDURE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A - 6

A.5 GENERAL PROGRAMMING OF THE MACHINE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A - 8

A.6 C1000 CONFIGURATION PARAMETERS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A - 10

A.7 SERIAL INTERFACE MENU . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A - 13

A.8 C1000 MECHANICAL PARAMETERS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A - 14

A.9 PROTOCOLS MENU . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A - 15

A.10 USER’S PASSWORD . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A - 18

A.11 EMBOSSING WHEEL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A - 18

A.12 KEYPAD LCD . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A - 19

A.13 THERMOGRAFIC SETUP . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A - 20

A.14 PARAMETERS RESET . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A - 25

A.15 PROCESSED CARDS COUNTER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A - 25

A.16 CARD TESTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A - 26

A.17 MECHANICAL SETUP DATA . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A - 27

0-1

OPERATOR’SMANUAL PRO SERIES



PRO SERIES 0INTRODUCTION

0 - 2 OPERATOR’SMANUAL PRO SERIES

0 INTRODUCTION



This page is intentionally left blank

0-3

OPERATOR’SMANUAL PRO SERIES

0 INTRODUCTION



1.1 USE OF THIS MANUAL



1.1.1 Importance of this manual

This manual contains the instruction for putting into service, using and maintenance of the C1000 PRO machine.

Before installing and putting the machine into service, we recommend to carefully read all the instructions in this

manual, with particular reference to chapters 1,2 and 3, as the effectiveness of any servicing operations depends on

the correct and methodical application of the information contained herein.

If you run into difficulties or setbacks, CIM SERVICE DEPARTMENT will be happy to provide you with the

necessary advice and assistance.

MF GROUP srl. declines any liability for any injury or damage resulting from incorrect or unsuitable operations.

MF GROUP srl. reserves the right to make any modifications aimed at improving its products without prior notification.

Please ensure that any amendments or updates you may receive are kept with the original version of this manual.



1.1.2 Keeping the manual

Do not tear or remove pages from this manual, do not over write any parts of this manual for any reason.

Keep the manual in safe place protected from heat and humidity.



1.1.3 Consulting the manual

This manual includes:

•COVER PAGE IDENTIFYING THE TYPE OF PRODUCT

•TABLE OF CONTENTS

•INSTRUCTIONS AND/OR NOTES ON THE PRODUCT

The INSTRUCTIONS AND/OR NOTES ON THE PRODUCT define the safe working practices, correct procedures

and skills required to service the machine correctly.

Please note that some of the illustrations in the manual, which are included to help you identify the parts described

in the text, show standard engines and therefore may differ in some details with respects to the product in your

possession.

0 INTRODUCTION

0 - 4 OPERATOR’SMANUAL PRO SERIES



1.1.4 Symbols used

The Safety symbols and notices shown below are used throughout this manual to draw the reader’s attention to the

hazards associated with particular procedures and operations which could result in damage to the machines or

personal injury, or to indicate good working practices.

The same warning symbols are also placed on the machine to indicate dangerous areas.



GENERALOPERATIONALNOTE

PAY ATTENTION TO THE SYMBOLS AND TO THE INSTRUCTIONS IN THE ADJACENT

TEXT.

Safety notices (rectangular): you must use the protection shown in the notices when carrying out the

operation in question to avoid risk of personal injury:



ROTECT YOUR HANDS (WEAR GLOVES)



ROTECT YOUR EYES (WEAR SAFETY GOGGLES)



PROTECT YOUR HEARING (HEAD PHONES)

Danger warning signs (triangular): General warning of risk of personal injury or damage to the product:



ATTENTION! GENERAL DANGER



ATTENTION! HIGH TENSION



ATTENTION!HIGHTEMPERATURE



ATTENTION! RISK OF CRUSHING

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